Vehicle-mounted radar welding module
The combination design of the Z-axis bracket support plate and the blower tube solves the problem of metal spatter during the rotational welding of the vehicle radar housing, achieving both safety and rapid replacement.
Patent Information
- Application Number
- CN202423256320.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-29
AI Technical Summary
In existing technologies, the rotary welding of vehicle radar housings results in a large amount of metal spatter and high temperatures in the fragments, posing a safety hazard.
The system uses components such as a Z-axis bracket support plate, a track fixing plate, a capture camera, a motor, and a blower. The track fixing plate is moved down by a cylinder, the motor drives the pressure head to rotate and weld, and the blower is used to collect the splashed metal fragments.
It effectively reduces metal spatter and temperature during welding, improves safety, and enables the practicality of quick module replacement.
Smart Images

Figure CN223762457U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vehicle mounted radar welding technical field especially relates to a vehicle mounted radar welding module. BACKGROUND
[0002] In recent years, the passenger car with vehicle mounted radar has been widely popular. The vehicle mounted radar is used for measuring the distance between the vehicle and other vehicles or obstacles, which can prevent collision.
[0003] In the prior art, when the vehicle mounted radar is pressure welded in the shell, the shell needs to be pressure welded on the product, and the pressure welded shell and product are rotated and welded by the motor drive, but when rotating and welding, there are more metal splashes in the welding process, and the surface temperature of the splashed metal fragments is high, and the disordered splashed metal fragments will scatter around, which has great safety hazards. UTILITY MODEL CONTENT
[0004] The utility model discloses a vehicle mounted radar welding module, which solves the problem of metal splashing in the welding process, high surface temperature of splashed metal fragments and disordered splashed metal fragments scattering around in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a vehicle mounted radar welding module, comprising: a Z-axis support plate, the front surface of the Z-axis support plate is fixedly connected with a Z-axis fixed plate, the front surface of the Z-axis fixed plate is provided with a track fixed plate, the front surface of the track fixed plate is fixedly connected with a capture camera, the front surface of the capture camera is provided with a fixing frame, the top of the fixing frame is fixedly connected with a motor, the bottom of the track fixed plate is fixedly connected with a hair dryer, and the output end of the hair dryer is flat.
[0006] Preferably, the inner surface of the Z-axis support plate is fixedly connected with a cylinder near the top, and the output end of the cylinder is fixedly connected with the top of the track fixed plate.
[0007] Preferably, the front surface of the Z-axis fixed plate is fixedly connected with a sliding track, the rear surface of the track fixed plate is fixedly connected with a plurality of track slides, and the track slides are matched with the sliding track.
[0008] Preferably, the output end of the motor rotates through the top of the fixing frame 9, the output end of the motor is fixedly connected with a connecting block, the bottom of the connecting block is fixedly connected with a fixed cylinder, and the bottom of the fixed cylinder is fixedly connected with a pressure head.
[0009] Preferably, the inner surface of the fixed frame is fixedly connected with a hollow block near the bottom, and the inner surface of the hollow block is rotatably connected with the outer surface of the fixed cylinder.
[0010] Preferably, the bottom of the Z-axis support plate is provided with a base, and the inner bottom of the Z-axis support plate is fixedly connected with a fixed block.
[0011] Preferably, the top of the base is fixedly connected with T-shaped blocks in a symmetrical manner, and the inner surfaces of the two T-shaped blocks are rotatably connected with fixed rods.
[0012] Preferably, the outer surface of one of the fixed rods is threadedly connected with the inner surface of the Z-axis fixed plate, and the outer surface of the other fixed rod is threadedly connected with the inner surface of the fixed block.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that,
[0014] 1、in the utility model, when in use, the track fixed plate is driven downward by the air cylinder, the pressure head shell and the product are in contact, the motor drives the pressure head to rotate to cooperate with the welding head of fixed angle to perform the welding of the surrounding, the blowing cylinder is fixedly connected at the bottom of the track fixed plate, the blowing cylinder can move downward with the pressure head, so that the air outlet is always at the welding position of the product shell, the blowing cylinder of fixed angle can continuously blow the welding position of the shell, the scattered metal fragments can be blown to one side for collection, the problem that the metal is scattered more during the welding process, the surface temperature of the scattered metal fragments is high, and the scattered metal fragments are scattered in disorder and have great safety hidden danger is solved.
[0015] 2、in the utility model, when in use, the base is fixedly connected with the machine body, the top of the base is fixedly connected with T-shaped blocks in a symmetrical manner, two fixed rods are rotated in sequence, the surfaces of the fixed rods are provided with threads, the Z-axis fixed plate and the fixed block can be threadedly connected with the surfaces of the fixed rods during the rotation, the function of quick disassembly and replacement is realized, and the practicability is high. ACCURACY OF DRAWINGS
[0016] Figure 1 A perspective view of a vehicle-mounted radar welding module is provided for the utility model;
[0017] Figure 2 A perspective view of a vehicle-mounted radar welding module is provided for the utility model Figure 1 An enlarged view of A in the utility model;
[0018] Figure 3 A perspective view of a vehicle-mounted radar welding module is provided for the utility model;
[0019] Figure 4 A perspective view of a vehicle-mounted radar welding module is provided for the utility model.
[0020] Legend: 1. Z-axis support plate; 2. Z-axis fixing plate; 3. Sliding rail; 4. Rail slider; 5. Rail fixing plate; 6. Cylinder; 7. Motor; 8. Capture camera; 9. Fixing frame; 10. Connecting block; 11. Hollow block; 12. Fixing cylinder; 13. Pressure head; 14. Blower; 15. Base; 16. T-block; 17. Fixing rod; 18. Fixing block. Detailed Implementation
[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1: As Figures 1-4 As shown, this utility model provides a vehicle-mounted radar welding module, including: a Z-axis bracket support plate 1, a Z-axis fixing plate 2 fixedly connected to the front surface of the Z-axis bracket support plate 1, a track fixing plate 5 disposed on the front surface of the Z-axis fixing plate 2, a capture camera 8 fixedly connected to the front surface of the track fixing plate 5, a fixing frame 9 disposed on the front surface of the capture camera 8, a motor 7 fixedly connected to the top of the fixing frame 9, a blower 14 fixedly connected to the bottom of the track fixing plate 5, the output end of the blower 14 being flat-mouthed, and a cylinder 6 fixedly connected to one side of the inner surface of the Z-axis bracket support plate 1 near the top, the output end of the cylinder 6 being connected to... The top of the track fixing plate 5 is fixedly connected, the front surface of the Z-axis fixing plate 2 is symmetrically fixedly connected to the sliding rail 3, and the rear surface of the track fixing plate 5 is symmetrically fixedly connected to multiple track sliders 4. The track sliders 4 and the sliding rail 3 are matched. The output end of the motor 7 rotates through the top of the fixing frame 9. The output end of the motor 7 is fixedly connected to the connecting block 10. The bottom of the connecting block 10 is fixedly connected to the fixing cylinder 12. The bottom of the fixing cylinder 12 is fixedly connected to the pressure head 13. The inner surface of the fixing frame 9 is fixedly connected to the hollow block 11 near the bottom. The inner surface of the hollow block 11 is rotatably connected to the outer surface of the fixing cylinder 12.
[0024] The effect achieved by the whole embodiment 1 is that when the vehicle-mounted radar is welded, the product with the shell clamped is sent into the bottom of the pressure head 13 under the conveying of the automatic turntable, the capture camera 8 is arranged on the front surface of the track fixing plate 5, which facilitates accurate positioning of the product below, the cylinder 6 arranged on the inner side of the Z-axis support plate 1 is started, the extension end of the cylinder 6 pushes the track fixing plate 5 to move downward, the plurality of track sliding blocks 4 fixedly connected to the rear surface of the track fixing plate 5 will slide under the outer surfaces of the two sliding rails 3 respectively, until the hollow pressure head 13 extrudes the shell on the surface of the product, and the spring top block of the automatic turntable is cooperated to clamp and fix, the motor 7 connected to the top of the fixing frame 9 is started, the output end of the motor 7 drives the connecting block 10 to rotate, so that the fixed cylinder 12 rotates on the inner surface of the hollow block 11, and the product and the shell pressed tightly are rotated, the laser welding head arranged in the fixed direction is used for surrounding welding, the blowing cylinder 14 is started, the blowing cylinder 14 is fixedly connected to the bottom of the track fixing plate 5, and can move with the downward movement of the pressure head 13, so that the air outlet of the blowing cylinder 14 is always at the welding position of the product shell, and the blowing cylinder 14 at the fixed angle can continuously blow the welding position of the shell, so that the metal fragments splashed in the welding process are cooled, and the splashed metal fragments are blown to one side to be collected, thereby solving the problems in the background art that there are many metal splashes in the welding process, the surface temperature of the splashed metal fragments is high, and the disordered splashed metal fragments will scatter around, which has great safety hidden danger.
[0025] Embodiment 2: as shown in Figures 1-4 The bottom of the Z-axis support plate 1 is provided with a base 15, the inner bottom of the Z-axis support plate 1 is fixedly connected with a fixed block 18, the top of the base 15 is symmetrically fixedly connected with a T-shaped block 16, the inner surfaces of the two T-shaped blocks 16 are rotatably connected with fixed rods 17, the outer surface of one of the fixed rods 17 is threadedly connected with the inner surface of the Z-axis fixed plate 2, and the outer surface of the other fixed rod 17 is threadedly connected with the inner surface of the fixed block 18.
[0026] The effect achieved by the whole embodiment 2 is that when in use, the base 15 is fixedly connected with the machine body, the top of the base 15 is symmetrically fixedly connected with the T-shaped block 16, the two fixed rods 17 are sequentially rotated, the surfaces of the fixed rods 17 are provided with threads, and the fixed rods 17 are threadedly connected with the Z-axis fixed plate 2 and the fixed block 18 respectively during the screwing process, so that the quick disassembly and replacement effect is achieved, and the practicability is high.
[0027] Working principle: when the vehicle-mounted radar is welded, the product is sent into the lower part of the pressure head 13 under the conveying of the automatic turntable, the capture camera 8 is arranged on the front surface of the track fixing plate 5, so as to facilitate accurate positioning of the product below, the cylinder 6 arranged on the inner side of the Z-axis support plate 1 is started, the telescopic end of the cylinder 6 pushes the track fixing plate 5 to move downward, the plurality of track sliding blocks 4 fixedly connected to the rear surface of the track fixing plate 5 slide downward on the outer surfaces of the two sliding rails 3 respectively, until the hollow pressure head 13 extrudes the shell on the surface of the product, and the spring top block of the automatic turntable is cooperated to clamp and fix, the motor 7 connected to the top of the fixing frame 9 is started, the output end of the motor 7 drives the connecting block 10 to rotate, so that the fixed cylinder 12 rotates on the inner surface of the hollow block 11, and drives the product and the shell to rotate, and the laser welding head arranged in the fixed direction is used for surrounding welding, the blowing cylinder 14 is fixedly connected to the bottom of the track fixing plate 5, can move with the downward movement of the pressure head 13, so that the air outlet is always at the welding position of the product shell, the blowing cylinder 14 of the fixed angle can continuously blow the welding position of the shell, so that the metal fragments splashed in the welding process are cooled, and the metal fragments splashed are blown to one side to be collected, the base 15 is fixedly connected with the machine body, the T-shaped blocks 16 are symmetrically fixedly connected to the top of the base 15, the two fixed rods 17 are rotated in sequence, the surfaces of the fixed rods 17 are provided with threads, so that the Z-axis fixing plate 2 and the fixed block 18 are threadedly connected in the screwing process, the function of quick disassembly and replacement is realized, and the practicability is high.
[0028] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present application still belongs to the protection scope of the technical scheme of the present application.
Claims
1. A vehicle-mounted radar welding module, characterized by, Include: The front surface of Z axis support plate (1) is fixedly connected with Z axis fixed plate (2), the front surface of Z axis fixed plate (2) is provided with track fixed plate (5), the front surface of track fixed plate (5) is fixedly connected with capture camera (8), the front surface of capture camera (8) is provided with fixed frame (9), the top of fixed frame (9) is fixedly connected with motor (7), the bottom of track fixed plate (5) is fixedly connected with hair dryer (14), the output end of hair dryer (14) is flat mouth.
2. The vehicle radar welding module of claim 1, wherein: The inner surface of Z axis support plate (1) is fixedly connected with air cylinder (6) near the top, and the output end of air cylinder (6) is fixedly connected with the top of track fixed plate (5).
3. The vehicle radar welding module of claim 2, wherein: The front surface of Z axis fixed plate (2) is fixedly connected with sliding rail (3) symmetrically, the rear surface of track fixed plate (5) is fixedly connected with a plurality of track sliding blocks (4) symmetrically, and the track sliding block (4) is matched with sliding rail (3).
4. The vehicle radar welding module of claim 3, wherein: The output end of motor (7) rotates through the top of fixed frame (9), the output end of motor (7) is fixedly connected with connecting block (10), the bottom of connecting block (10) is fixedly connected with fixed cylinder (12), and the bottom of fixed cylinder (12) is fixedly connected with pressure head (13).
5. The vehicular radar welding module of claim 4, wherein: The inner surface of fixed frame (9) is fixedly connected with hollow block (11) near the bottom, and the inner surface of hollow block (11) is rotatably connected with the outer surface of fixed cylinder (12).
6. The vehicular radar welding module of claim 5, wherein: The bottom of Z axis support plate (1) is provided with base (15), and the inner bottom of Z axis support plate (1) is fixedly connected with fixed block (18).
7. The vehicle radar welding module of claim 6, wherein: The top of base (15) is fixedly connected with T-shaped block (16) symmetrically, and the inner surface of two T-shaped blocks (16) is rotatably connected with fixed rod (17).
8. The vehicle radar welding module of claim 7, wherein: The outer surface of one of fixed rod (17) is threadedly connected with the inner surface of Z axis fixed plate (2), and the outer surface of the other fixed rod (17) is threadedly connected with the inner surface of fixed block (18).