Cigarette ash transferring and dumping box for copper smelting
By designing a copper smelting flue ash transfer and dumping box, and using a power motor to drive the wheel system to achieve sealed discharge and dumping of flue ash, the problems of easy damage and difficult cleaning of traditional devices are solved, and safety and reliability are improved.
Patent Information
- Application Number
- CN202520087133.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-15
AI Technical Summary
The telescopic pipes of traditional copper smelting ash transfer devices are prone to damage, and the traditional ash receiving structure is not easy to clean, easily sticky substances adhere to it and there is a risk of leakage, and fire may occur when unloading ash.
A copper smelting ash transfer and dumping box was designed, which adopts a cover, connecting rod, driven wheel, connecting shaft and power structure. The drive wheel is driven to rotate by a power motor, which drives the driven wheel and connecting rod to move, so as to achieve the sealing of the ash discharge process. After the discharge is completed, the discharge port is opened for dumping.
It achieves a sealed emission process for soot, avoids high-temperature damage, enhances structural strength, prevents leakage and fire, and facilitates the regular disposal of soot.
Smart Images
Figure CN223765601U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper smelting, and in particular to a copper ash transfer and dumping box. Background Technology
[0002] Recycling copper can reuse scrap copper and realize the resource utilization of waste. During the metal smelting process, the smelting furnace will produce ash. The ash needs to be removed regularly, otherwise it will affect the operation of the smelting furnace. The traditional ash receiving structure is an internal castable high-temperature resistant structure with an uneven surface, which is not easy to clean and is prone to sticky substances. The bottom is filled with ordinary ton bags, which can easily cause leakage and even fire when unloading ash.
[0003] In the prior art, patent publication number CN215766450U discloses a smelting furnace ash unloading and transfer device, including a base, an ash discharge hopper, a flue gas cylinder, an upper support, a docking plate, and a dust cover. The base is equipped with a manual flap valve, and forklift blocks are provided on both sides of the base. The ash hopper is placed on the base, and a docking ring is provided at the upper end of the ash discharge hopper. The upper support is provided at the lower end of the ash discharge cylinder. The upper support and the docking plate are connected by several cylinders, and the docking plate is in contact with the docking ring above the base. A dust cover is connected between the upper support and the docking plate.
[0004] The above technical solution uses a retractable dust cover to prevent dust from being generated during the loading of flue ash. However, the retractable tube needs to deform during expansion and contraction, and the high temperature of the flue ash makes it prone to damage after long-term operation. Therefore, a flue ash transfer and dumping box for copper smelting is needed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to solve the problems mentioned in the background art by designing a copper smelting ash transfer and dumping box.
[0006] To achieve the above objectives, the technical solution of this utility model is as follows: a copper smelting ash transfer and tilting box, comprising an ash container, a cover, a receiving groove, a connecting rod, a driven wheel, a connecting shaft, a power structure, a discharge port, a discharge switch structure, and a driving wheel. The ash container has a cover rotatably mounted on both sides, and the cover has a receiving groove. A connecting rod is rotatably mounted on both sides of the cover. A driven wheel is rotatably connected to the connecting rod on one cover, and a driven wheel is rotatably connected to the connecting rod on the other cover. The driving wheel and the driven wheel are rotatably mounted on the ash container, and they mesh with each other. A connecting shaft connects the two driving wheels. The power structure is mounted on the ash container, and its output end is connected to a driving wheel. The ash container has a discharge port at its lower end, and a discharge switch structure is provided at the discharge port.
[0007] Furthermore, the power structure includes a power motor and a drive gear. The power motor is fixedly mounted on the ashtray, and the drive gear is installed at the output end of the power motor. The drive gear meshes with the drive wheel.
[0008] Furthermore, the unloading switch structure includes a plug plate and a telescopic cylinder. The plug plate is slidably inserted into the unloading port at the bottom of the ashtray. The telescopic cylinder is installed at the bottom of the ashtray, and the telescopic end of the telescopic cylinder is connected to the outer end of the plug plate.
[0009] Furthermore, load-bearing blocks are installed on both sides of the ashtray.
[0010] Furthermore, the diameter of the drive gear is smaller than the diameter of the driving gear.
[0011] Beneficial effects:
[0012] This utility model provides a copper smelting ash transfer and dumping box, which has the following beneficial effects. Through its structural design, when ash needs to be discharged, the external moving mechanism drives the ash container to move below the ash discharge port. Then, the power structure drives the drive wheel to rotate. The rotation of the drive wheel drives the other drive wheel to rotate through the connecting shaft. The rotation of the drive wheel drives the driven wheel that meshes with it to rotate. The rotation of the drive wheel and the driven wheel drives the connecting rod to move. The movement of the connecting rod pulls the cover to rotate on the ash container, so that the receiving groove on the cover covers both sides of the ash discharge pipe, thereby sealing the ash discharge process. After the discharge is completed, after a delay to allow the dust to settle, the power structure reverses its action to open the cover. Then, the external moving mechanism drives the device to the ash dumping position. The unloading switch structure opens the unloading port for unloading. The device uses a metal cover to seal the discharge process, and the structure has high strength and is not easily damaged. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of the copper smelting ash transfer and tilting box described in this utility model;
[0014] Figure 2 This is a schematic diagram of the rear view of the copper smelting ash transfer and tilting box described in this utility model.
[0015] Figure 3 This is a schematic diagram of the copper smelting ash transfer and tilting box from a bottom view, as described in this utility model.
[0016] In the diagram, 1 is the ashtray; 2 is the cover; 3 is the receiving trough; 4 is the connecting rod; 5 is the driven wheel; 6 is the coupling shaft; 7 is the discharge port; 8 is the power motor; 9 is the drive gear; 10 is the driving wheel; 11 is the insert plate; 12 is the telescopic cylinder; and 13 is the bearing block. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] In the description of this utility model, it should be noted that the terms "upper / lower end," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "set / set up," "sleeve," "connection," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] Please see Figure 1-3 This utility model provides a technical solution: a copper smelting ash transfer and tilting box, including an ash can 1, a cover 2, a receiving groove 3, a connecting rod 4, a driven wheel 5, a connecting shaft 6, a power structure, a discharge port 7, a discharge switch structure, and a driving wheel 10. The cover 2 is rotatably installed on both sides of the ash can 1. The cover 2 has a receiving groove 3. The connecting rod 4 is rotatably installed on both sides of the cover 2. The driven wheel 5 is rotatably connected to the connecting rod 4 on one cover 2 and the driven wheel 5 is rotatably connected to the connecting rod 4 on the other cover 2. The driving wheel 10 and the driven wheel 5 are rotatably installed on the ash can 1. The driving wheel 10 and the driven wheel 5 are interlocked. The two driving wheels 10 are connected by a connecting shaft 6. The power structure is installed on the ash can 1 and its output end is connected to a driving wheel 10. The lower end of the ash can 1 is provided with a discharge port 7. The discharge port 7 on the ash can 1 is provided with a discharge switch structure.
[0021] In this utility model, the power structure includes a power motor 8 and a drive gear 9. The power motor 8 is fixedly installed on the ashtray 1, and the drive gear 9 is installed at the output end of the power motor 8. The drive gear 9 meshes with the drive wheel 10. The power motor 8 drives the drive gear 9 to rotate, and the rotation of the drive gear 9 drives the drive wheel 10 to rotate, thereby realizing the drive.
[0022] In this utility model, the unloading switch structure includes a plug plate 11 and a telescopic cylinder 12. The plug plate 11 is slidably inserted into the unloading port 7 at the lower part of the ashtray 1. The telescopic cylinder 12 is installed at the lower part of the ashtray 1. The telescopic end of the telescopic cylinder 12 is connected to the outer end of the plug plate 11. The telescopic cylinder 12 drives the plug plate 11 to move, thereby opening or closing the unloading port 7.
[0023] In this invention, load-bearing blocks 13 are installed on both sides of the ashtray 1, which facilitates the movement of the device by forklift or its installation on other mobile platforms.
[0024] In this invention, the diameter of the drive gear 9 is smaller than the diameter of the drive wheel 10, thereby increasing the driving torque of the drive wheel 10.
[0025] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires, and should select appropriate controllers according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical connections between the various electrical components are completed in sequence. The detailed connection methods are well-known technologies in the field. The following mainly introduces the working principle and process, and will not describe the electrical control further.
[0026] In this implementation plan:
[0027] In use, when it is necessary to discharge soot, the external moving mechanism drives the ash can 1 to move below the soot discharge port. Then, the power structure drives the drive wheel 10 to rotate. The rotation of the drive wheel 10 drives the other drive wheel 10 to rotate through the connecting shaft 6. The rotation of the drive wheel 10 drives the driven wheel 5 that it meshes with to rotate. The rotation of the drive wheel 10 and the driven wheel 5 drives the connecting rod 4 to move. The movement of the connecting rod 4 pulls the cover 2 to rotate on the ash can 1, so that the receiving groove 3 on the cover 2 covers both sides of the soot discharge pipe, thereby sealing the soot discharge process. After the discharge is completed, after a delay for a period of time to allow the dust to settle, the power structure reverses its action to drive the cover 2 to open. Then, the external moving mechanism drives the device to the soot dumping position, and the unloading switch structure opens the unloading port 7 to unload the soot.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A smelter dust transfer tipping bin for copper smelting comprising a dust tank (1), a cover (2), a containing groove (3), a connecting rod (4), a passive wheel (5), a connecting shaft (6), a power structure, a discharge port (7), a discharge switch structure, a driving wheel (10), characterized in that, The ash can (1) is rotatably installed with a cover (2) on both sides, the cover (2) is provided with a containing groove (3), the cover (2) is rotatably installed with a connecting rod (4) on both sides, the connecting rod (4) on one cover (2) is rotatably connected with a driven wheel (5), the connecting rod (4) on the other cover (2) is rotatably connected with a driven wheel (5), the driving wheel (10) and the driven wheel (5) are rotatably installed on the ash can (1), the driving wheel (10) and the driven wheel (5) are engaged with each other, two driving wheels (10) are connected with a connecting shaft (6), the power structure is installed on the ash can (1) and connected with one driving wheel (10), the ash can (1) is provided with a discharge opening (7) at the lower end, and the ash can (1) is provided with a discharge switch structure at the discharge opening (7) part.
2. A smelter dust transfer dump box for copper smelting as claimed in claim 1, characterised in that, The power structure comprises a power motor (8) and a driving gear (9), the power motor (8) is fixedly installed on the ash can (1), the power motor (8) is provided with a driving gear (9) at the output end, and the driving gear (9) and the driving wheel (10) are engaged.
3. The smelter dust transport dump box for copper smelting of claim 1, wherein, The discharge switch structure comprises an insertion plate (11) and a telescopic cylinder (12), the insertion plate (11) is slidably inserted into the lower part of the ash can (1) at the discharge opening (7) part, the ash can (1) is provided with a telescopic cylinder (12) at the lower part, and the telescopic cylinder (12) is connected with the outer end of the insertion plate (11).
4. The copper smelting soot transport tipping box of claim 1, wherein, The ash can (1) is provided with a bearing block (13) on both sides.
5. The smelter dust transfer dump box for copper smelting of claim 2, wherein, The diameter of the driving gear (9) is smaller than that of the driving wheel (10).