Container type multi-module diesel generating set

By designing a containerized multi-module diesel generator set, the problems of long production cycle, high price, single output power, and insufficient fault tolerance of a single high-power diesel generator set have been solved, achieving efficient and economical high-power output and fault tolerance.

CN223767606UActive Publication Date: 2026-01-06成都伯斯曼实业有限公司
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Patent Information

Application Number
CN202520568068.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-01-06
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Existing high-power diesel generator sets have long production cycles, are expensive, have a single output power, and lack fault tolerance.

Method used

It adopts a containerized multi-module structure, outputting power through multiple small-power diesel generator sets in parallel. It is equipped with a base-mounted fuel tank, air inlet, air outlet, control cabinet and exhaust pipe to achieve high power output and has fault tolerance.

Benefits of technology

It reduced costs, improved fault tolerance and efficiency, ensured power supply for emergency power systems, and reduced maintenance difficulty and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a container type multi-module diesel generating set which comprises a container and a supporting base, and the supporting base is arranged at the bottom of the container and plays a supporting role. The base type oil tank is configured in a container bottom plate at the lower part of the supporting base; the multiple diesel generating sets are arranged on the supporting base and communicate with the base type oil tank; the two air inlets are formed in the side plates on the two sides of the container correspondingly. The multiple air outlets are formed in a top plate of the container; the air outlets of the multiple diesel generator sets are opposite to the air outlets of the multiple diesel generator sets. The control cabinet is arranged in the container and is used for respectively controlling the plurality of diesel generating sets; and the smoke exhaust pipe is arranged at the top of the container and is used for leading out the exhausted smoke generated by the plurality of diesel generating sets.
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Description

Technical Field

[0001] This utility model relates to the field of diesel generator set technology, and more specifically to a containerized multi-module diesel generator set. Background Technology

[0002] A diesel generator set is a power generation device that converts mechanical energy into electrical energy. It mainly consists of a diesel engine, a generator, and a controller. Existing diesel generator sets on the market range in power from several hundred watts to several thousand kilowatts, and are generally used as single units. However, for single high-power diesel generator sets, the production cycle is long (currently 1-2 years), the price is expensive, the output power is singular, and there is no fault tolerance. Utility Model Content

[0003] The purpose of this utility model is to provide a containerized multi-module diesel generator set in order to solve the technical problems existing in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A containerized multi-module diesel generator set includes: a container and

[0006] A support base is provided at the bottom of the container to provide support.

[0007] A base-mounted fuel tank, wherein the base-mounted fuel tank is disposed within the container floor plate at the lower part of the supporting base;

[0008] Diesel generator sets, multiple diesel generator sets are mounted on a support base and are respectively connected to a base-type fuel tank;

[0009] Air inlets, the two air inlets are respectively opened on the side panels on both sides of the container;

[0010] Air outlets, multiple air outlets are provided on the top plate of the container; and are respectively arranged opposite to the air outlets of multiple diesel generator sets;

[0011] A control cabinet, located inside the container, is used to control multiple diesel generator sets separately.

[0012] The exhaust pipe is located on the top of the container and is used to exhaust the exhaust gases generated by the multiple diesel generator sets.

[0013] In some embodiments, the container also includes several enclosures made of air duct partitions, which are connected to the air outlet of the diesel generator set and are used to discharge the air discharged from the air outlet of the diesel generator set through the air outlet on the top of the container.

[0014] In some embodiments, the number of base-mounted fuel tanks matches the number of diesel generator sets, and each diesel generator set is equipped with one base-mounted fuel tank, and multiple base-mounted fuel tanks are interconnected through pipelines.

[0015] In some embodiments, the air inlet is formed by louvers located on both sides of the container.

[0016] In some embodiments, inspection doors are provided on the side walls of the front and rear sides of the container, and the inspection doors are provided with louvers.

[0017] In some embodiments, the exhaust pipe is connected to the muffler of each diesel generator set.

[0018] In some embodiments, the support base is made of galvanized cold-rolled steel sheet.

[0019] In some embodiments, drainage holes are provided at the bottom of the side walls on both the front and rear sides of the container.

[0020] In some embodiments, the container is equipped with lifting lugs.

[0021] In some embodiments, the inner wall of the container is provided with a plurality of sound-absorbing cotton.

[0022] The advantages of this utility model compared with the prior art are:

[0023] This utility model features a novel structure and strong practicality. It solves the practical engineering application problems of containerized multi-module diesel generator sets. The containerized multi-module diesel generator set consists of multiple small-power diesel generator sets, which operate in parallel to output power, achieving high power output and reducing costs. Simultaneously, the container houses multiple small-power diesel generator sets, which can operate in parallel or serve as backups for each other. Even if one generator set fails, the remaining units can still start normally and operate in parallel, providing strong fault tolerance to ensure power supply for emergency power systems. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of a containerized multi-module diesel generator set.

[0025] Figure 2 Side view of a containerized multi-module diesel generator set;

[0026] Figure 3 A top view of a containerized multi-module diesel generator set;

[0027] Figure 4 for Figure 2 CC section view;

[0028] Figure 5 for Figure 3 Sectional view of JJ;

[0029] Figure 6 This is a schematic diagram of the support base and base-type fuel tank for a container.

[0030] Illustration: 1-Container, 2-Air outlet, 3-Louvre, 4-Inspection door, 5-Lifting lug, 6-Air inlet, 7-Control cabinet, 8-Duct partition, 9-Diesel generator set, 10-Exhaust pipe, 11-Support base, 12-Based fuel tank. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments of this application will be described in more detail below with reference to the accompanying drawings. In the drawings, the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The described embodiments are some, but not all, of the embodiments of this application. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0032] The embodiments of this application will now be described in detail with reference to the accompanying drawings.

[0033] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an indirect connection through an intermediate medium, or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0034] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0035] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion, such that a process, method, system, product, or display that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or display.

[0036] The following will combine Figures 1-6 This application provides a detailed description of a containerized multi-module diesel generator set according to its embodiments. It is worth noting that the following embodiments are merely illustrative of this application and do not constitute a limitation thereof.

[0037] Example 1:

[0038] See Figure 1-6 As shown, a containerized type 1 multi-module diesel generator set is described. This example is a containerized type 1 modular unit with a total output power of 2000KW, consisting of four 500KW generator set units. It includes: a container 1, a support base 11, a base-type fuel tank 12, a diesel generator set 9, an air inlet 6, an air outlet 2, a control cabinet 7, and an exhaust pipe 10.

[0039] Container 1 has external dimensions of 12000mm (L*W*H) and is made of galvanized cold-rolled steel sheet with a thickness of 2mm. Container 1 has a static load of 30 tons, a dynamic load of 40.5 tons, an IP45 protection rating, and a noise level of approximately 102dB at one meter. It mainly consists of 4 generator units, 5 high-voltage solid-insulation cabinets, and 1 parallel control cabinet 7. The dimensions of a single generator unit are 3560mm*1320mm*2145mm. The dimensions of the high-voltage solid-insulation cabinet and parallel control cabinet 7 are 420mm*900mm*1850mm.

[0040] The support base 11 is located at the bottom of the container 1 and serves a supporting function; the support base 11 is made of galvanized cold-rolled steel. The support base 11 is used to support the diesel generator set 9 and also protects the base-type fuel tank 12 at the bottom, preventing the diesel generator set 9 from directly impacting the base-type fuel tank 12.

[0041] Container 1 uses a base-mounted fuel tank 12, which is disposed within the bottom plate of container 1 under the supporting base 11. The number of base-mounted fuel tanks 12 matches the number of diesel generator sets 9, with each diesel generator set 9 being equipped with one base-mounted fuel tank 12, and multiple base-mounted fuel tanks 12 are interconnected via pipelines. Each base-mounted fuel tank 12 has a capacity of 630L. The four base-mounted fuel tanks 12 are interconnected via pipelines. A refueling port is provided on the side of container 1, and a local fuel line control box is installed inside container 1.

[0042] Of course, it should be noted that the container type 1 diesel generator set 9 can also use an external fuel tank, and the external fuel tank is supplied with fuel by a fuel pipe to each diesel generator set.

[0043] Multiple diesel generator sets 9 are mounted on a support base 11 and are respectively connected to a base-type fuel tank 12; two air inlets 6 are respectively opened on the side panels on both sides of the container 1; multiple air outlets 2 are mounted on the top panel of the container 1 and are respectively arranged opposite to the air outlets of the multiple diesel generator sets 9.

[0044] The air inlets 6 of container 1 are located on both sides, with two louvers on each side, totaling four louvers and a total air intake area of ​​14 square meters to meet the normal operation of the generator set. Exhaust air is directed to the top of container 1 for heat dissipation. The exhaust vent size of a single generator set is approximately 1200mm*1200mm. Inside container 1, there are also several enclosures composed of air duct partitions 8. These enclosures are connected to the exhaust vents 2 of the diesel generator sets 9, allowing the air exhausted from the exhaust vents 2 of the diesel generator sets 9 to be discharged through the exhaust vents 2 on the top of container 1. The enclosures further ensure that the air exhausted from the exhaust vents 2 of each diesel generator set 9 can only be discharged from the corresponding exhaust vent.

[0045] The control cabinet 7 is installed inside the container 1. The dimensions of the high-voltage solid-insulated cabinet and parallel control cabinet 7 are 420mm*900mm*1850mm. It is used to control multiple diesel generator sets 9 respectively.

[0046] The exhaust pipe 10 is installed on the top of the container 1 and is used to exhaust the exhaust gases generated by the multiple diesel generator sets 9. The exhaust pipe 10 is connected to the muffler of each diesel generator set 9. This can further reduce noise generation.

[0047] The container-type diesel generator set 9 is based on the structure of container 1, with multiple small-power diesel generator sets arranged in a preset order inside container 1. Each small-power diesel generator set 9 inside container 1 corresponds to an incoming line cabinet. The outgoing lines of the incoming line cabinets are arranged side by side with the incoming lines of the outgoing line cabinets. The parallel controller detects that the voltage, frequency, phase, and other conditions meet the parallel operation requirements and closes the corresponding incoming line cabinet. Users can control the outgoing line cabinets to supply power to the load as needed. This enables multiple diesel generator sets to operate in parallel, meeting the needs of high-power loads. Both the incoming and outgoing line cabinets inside container 1 use solid insulation cabinets, ensuring the usability of the switchgear within the confined space of container 1.

[0048] When the actual power demand of the user is less than the parallel power of the generator sets, the number of operating generator sets can be adjusted according to the user's power demand, improving efficiency, economic benefits, and environmental protection. For example, if the site conditions only require a generator set to provide 400KW, a traditional large generator set (2000KW) would only provide 20% of the load power, resulting in incomplete combustion of fuel, severe black smoke emissions, environmental pollution, and reduced efficiency. Now, using a containerized multi-module diesel generator set (model 9), four 500KW small-power units can form a 2000KW output. Only a single small-power diesel generator set (model 9) is needed to meet the requirement, providing 80% of the load power. This not only improves economic efficiency but also ensures complete combustion of fuel, protecting the environment.

[0049] The use of a containerized, multi-module diesel generator set reduces maintenance difficulty and costs, as well as upkeep expenses. While high-power diesel generator sets weigh 20-30 tons and are bulky, making disassembly and repair difficult, this is relatively easier for smaller generator sets. The maintenance cost per unit is also lower; maintenance is only required for units that have reached their operating time, resulting in lower costs compared to maintaining larger units.

[0050] In some embodiments, inspection doors 4 are provided on the side walls of the front and rear sides of the container 1, and the inspection doors 4 are provided with louvers 3. This further improves the air intake effect.

[0051] In some embodiments, drainage holes are provided at the bottom of the side walls on both the front and rear sides of the container 1. These drainage holes can promptly drain water from inside the container, improving safety.

[0052] In some embodiments, the container 1 is provided with lifting lugs 5 to facilitate movement and lifting.

[0053] In some embodiments, the inner wall of the container 1 is provided with a plurality of sound-absorbing cotton. The sound-absorbing cotton can further reduce the noise of the container 1 type diesel generator set 9 during operation.

[0054] The above description is only a preferred embodiment of the present utility model and is used to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A containerized multi-module diesel generator set, characterized by, The container comprises: a container and a supporting base arranged at the bottom of the container and serving as a support; a base oil tank arranged in the bottom plate of the container at the lower part of the supporting base; a plurality of diesel generating sets arranged on the supporting base and respectively communicated with the base oil tanks; two air inlets respectively arranged on the side plates at the two sides of the container; a plurality of air outlets arranged on the top plate of the container and respectively arranged opposite to the air outlets of the plurality of diesel generating sets; a control cabinet arranged in the container and serving to control the plurality of diesel generating sets respectively; an exhaust pipe arranged at the top of the container and serving to guide the exhaust gas generated by the plurality of diesel generating sets out of the container.

2. A containerized multi-module diesel generator set according to claim 1, characterized in that, The container further comprises a plurality of enclosures formed by air duct partitions, which are communicated with the air outlets of the diesel generating sets and serve to guide the air discharged from the air outlets of the diesel generating sets out of the container through the air outlets at the top of the container.

3. A containerized multi-module diesel generator set according to claim 1, characterized in that, The number of the base oil tanks matches the number of the diesel generating sets, and each diesel generating set is adapted with one base oil tank, and the plurality of base oil tanks are connected and communicated through pipes.

4. A containerized multi-module diesel generator set according to claim 1, characterized in that, The air inlets are formed by louvers arranged at the two sides of the container.

5. A containerized multi-module diesel generator set according to claim 1, characterized in that, The side walls of the side faces of the container are provided with access doors, and the access doors are provided with louvers.

6. A containerized multi-module diesel generator set according to claim 1, characterized in that, The exhaust pipe is respectively communicated with the silencers of each diesel generating set.

7. A containerized multi-module diesel generator set according to claim 1, characterized in that, The supporting base is made of galvanized cold-rolled sheet.

8. A containerized multi-module diesel generator set according to claim 1, characterized in that, The bottom of the side walls of the side faces of the container is provided with a drain hole.

9. A containerized multi-module diesel generator set according to claim 1, characterized in that, The container is provided with lifting lugs.

10. A containerized multi-module diesel generator set according to claim 1, characterized in that, The inner wall of the container is provided with a plurality of sound-absorbing cottons.