Coil framework
By designing a cover plate structure for the coil bobbin to shield the pins and lead wire connections, and combining snap-fit and blocking parts to prevent the metal beads from rolling, the problem of exposed pins and lead wire connections in the motor is solved, achieving improvements in both safety and aesthetics.
Patent Information
- Application Number
- CN202520176035.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-27
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-27
AI Technical Summary
In existing motors, one end of the pin and the lead wire connection point are exposed, which can easily cause safety problems and is susceptible to external dust.
A coil frame is designed, including a columnar first winding part, a blade-shaped part, a mounting part, and a cover plate structure. The cover plate covers the pin and lead wire connection parts, and the snap-fit structure improves stability. The blocking part prevents the metal ball from rolling.
It improves the safety and aesthetics of the motor, prevents dust from affecting it, avoids metal splatter during welding, and enhances structural stability and protective effect.
Smart Images

Figure CN223785839U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric machines, and more particularly, to a coil former. BACKGROUND
[0002] The prior art electric machine generally comprises a housing, a stator coil assembly, a rotor coil assembly, a pin and a lead wire, wherein one end of the pin is connected with the lead wire, and if the connection position is exposed, it is easy to cause safety problems. In addition, dust and the like from the outside are also easy to affect the operation of the electric machine. CONTENT OF THE UTILITY MODEL
[0003] One purpose of the present application is to provide a coil former, which can at least solve the technical problem that one end of the pin is connected with the lead wire in the prior art, and if the connection position is exposed, it is easy to cause safety problems.
[0004] In order to achieve the above purpose, the present application provides the following technical solutions.
[0005] According to an embodiment of the present application, a coil former includes: a first winding portion in a columnar shape, the first winding portion being configured to wind a winding wire; a first mallet-shaped portion provided at one end of the first winding portion in an axial direction; a second mallet-shaped portion provided at the other end of the first winding portion in the axial direction; a mounting portion provided at an outer periphery of the first mallet-shaped portion, the mounting portion having a length direction, a thickness direction, and a height direction, the length direction being perpendicular to an axial direction of the first winding portion, the thickness direction being parallel to a radial direction of the first winding portion, the height direction being parallel to the axial direction of the first winding portion, an outer surface of the mounting portion including a first surface, a second surface, and a third surface, the first surface and the third surface being spaced apart in the height direction and connected by the second surface, the second surface being located at one side of the mounting portion in the thickness direction, the mounting portion being provided with a plurality of first through holes configured to mount a pin, the plurality of first through holes being spaced apart in the length direction; a first cover plate provided at least partially on a side of the mounting portion away from the axial direction of the first winding portion, the first cover plate having a first avoiding space to avoid the mounting portion, the first cover plate including a first connecting body, a second connecting body provided on the first connecting body and cooperating with the first connecting body to form the first avoiding space, the second connecting body being provided with a second through hole through which one end of the pin is connected to a lead wire, and a third connecting body having a plurality of first grooves configured to limit the lead wire; and a second cover plate provided on a side of the first cover plate away from the axial direction of the first winding portion, the second cover plate being capable of shielding the lead wire and a connection portion of the lead wire and the pin; wherein, in the length direction, both sides of the second connecting body and the third connecting body are respectively clamped to the second cover plate.
[0006] Optionally, in the length direction, both sides of the second connecting body and the third connecting body are respectively provided with clamping protrusions, and positions corresponding to the clamping protrusions on the second cover plate are provided with clamping grooves.
[0007] Optionally, in the length direction, both sides of the second connecting body and the third connecting body are respectively provided with clamping grooves, and positions corresponding to the clamping grooves on the second cover plate are provided with clamping protrusions.
[0008] Optionally, in the length direction, both sides of one of the second connecting body and the third connecting body are respectively provided with clamping grooves, and both sides of the other are respectively provided with clamping protrusions, positions corresponding to the clamping grooves on the second cover plate are provided with clamping protrusions, and positions corresponding to the clamping protrusions are provided with clamping grooves.
[0009] Optionally, the number of the snap-fit protrusions and the snap-fit grooves are multiple and correspond one-to-one, and the multiple snap-fit protrusions are spaced apart in the height direction.
[0010] Optionally, along the radial direction of the first winding portion, the cross-sectional shape of the snap-fit protrusion is triangular, and the outer side of the snap-fit protrusion includes a first side, a second side, and a third side. The first side is connected to the side of the second connector or the third connector, the second side is spaced apart from the first connector, and the third side is connected to both the first side and the second side. The included angle between the third side and the second side is an acute angle.
[0011] Optionally, in the height direction, the second connector and the third connector are spaced apart; and / or, in the height direction, a plurality of first through holes and a plurality of first slots correspond one-to-one.
[0012] Optionally, the coil frame further includes a blocking portion, which protrudes from the surface of the mounting portion away from the second blade-shaped portion and is located on the side of the first through hole near the axis of the first winding portion. The blocking portion is capable of preventing metal beads generated during the metal processing of the pin from rolling toward the axis of the first winding portion. The blocking portion is detachably connected to the first cover plate.
[0013] Optionally, the blocking part includes: a body located on the side of the first cover plate near the axis of the first winding portion, and capable of preventing metal beads generated during the metal processing of the pin from rolling toward the axis of the first winding portion; a first extension and a second extension, wherein in the length direction, one end of the first extension is connected to the end of the body, and the other end of the first extension is connected to the second extension, the second extension, the first extension, and the first winding portion cooperate to form a "U"-shaped part with an opening toward the axis of the first winding portion, the first connecting body has a second clearance space, the second extension is located in the second clearance space, and the second extension is detachably connected to the first cover plate.
[0014] Optionally, the first blade-shaped portion overlaps with the first connector in a direction parallel to the axis of the first winding portion.
[0015] According to the first cover plate of the embodiment of the present application, at least a part of the first cover plate is arranged on the side of the mounting portion away from the axis of the first winding portion, that is, the first cover plate can cover the outer side of the mounting portion, for example, on the projection plane extending in the height direction along the upward and downward direction and the width direction along the horizontal direction, the orthographic projection of the first cover plate covers the orthographic projection of the mounting portion. In the embodiment, the mounting portion can be shielded by adopting the first cover plate, and the pins and the winding wires extending out of the mounting portion can also be shielded, the appearance aesthetics and the safety can be improved, and the pins can also be limited by the second through hole. In addition, by arranging the second through hole on the first cover plate, one end of the pin is connected with the lead wire after passing through the second through hole, for example, one end of the pin is welded with the lead wire after passing through the second through hole, under the shielding of the first cover plate, the metal material during welding is not easy to splash into the inside of the gear assembly. In addition, in the length direction, the left side and the right side of the second connecting body are respectively clamped with the second cover plate. For example, the left side of the second connecting body is clamped with the left side of the second cover plate, and the right side of the second connecting body is also clamped with the right side of the second cover plate. Similarly, the left side of the third connecting body is clamped with the left side of the second cover plate, and the right side of the third connecting body is also clamped with the right side of the second cover plate, the clamping of the four positions can be realized, the combination stability can be improved, the range of the combination area can be expanded, and the symmetric design is convenient for processing and manufacturing.
[0016] Other characteristics of the present application and the advantages thereof will become clear from the following detailed description of exemplary embodiments thereof with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application.
[0018] Figure 1 A perspective view of a motor according to an embodiment of the present application;
[0019] Figure 2 A partial view of a motor according to an embodiment of the present application;
[0020] Figure 3 An assembly view of a coil former and a pin and a lead wire according to an embodiment of the present application;
[0021] Figure 4 A perspective view of a coil former according to an embodiment of the present application from one viewing angle;
[0022] Figure 5 A front view of a coil former according to an embodiment of the present application;
[0023] Figure 6 A perspective view of a coil former according to an embodiment of the present application from another viewing angle;
[0024] Figure 7 Structure diagram of a pin according to an embodiment of the present application;
[0025] Figure 8 Front view of a first cover plate according to an embodiment of the present application;
[0026] Figure 9 Structure diagram of an angle of a first cover plate according to an embodiment of the present application;
[0027] Figure 10 Structure diagram of another angle of a first cover plate according to an embodiment of the present application;
[0028] Figure 11 Assembly diagram of a first cover plate and a pin according to an embodiment of the present application;
[0029] Figure 12 Assembly diagram of a second cover plate and a pin, a lead according to an embodiment of the present application;
[0030] Figure 13 Structure diagram of an angle of a second cover plate according to an embodiment of the present application;
[0031] Figure 14 Structure diagram of another angle of a second cover plate according to an embodiment of the present application.
[0032] Reference signs
[0033] Coil former 100;
[0034] First winding portion 10;
[0035] First anvil portion 20;
[0036] Second anvil portion 30;
[0037] Mounting portion 40;
[0038] First through hole 41; first hole section 411; second hole section 412;
[0039] First surface 42; second surface 43; third surface 44; first circular arc surface 45; second circular arc surface 46; fourth surface 47;
[0040] Open slot 48;
[0041] Gap 49;
[0042] Barrier portion 50; body 51; first extension 52; second extension 53;
[0043] First cover plate 60; second through hole 61; second avoiding space 62; first slot 63;
[0044] Clamping protrusion 64; second side surface 641; third side surface 642;
[0045] First connecting body 65; first connecting part 651; second connecting part 652;
[0046] Second connecting body 66; third connecting body 67; first avoiding space 68; gap 69;
[0047] Second cover plate 70; clamping groove 71; second clamping part 72; second slot 73; crimping protrusion 74; protruding part 741; baffle 75; connecting plate 76; limiting protrusion 77; limiting slot 78;
[0048] Pin 200; first segment body 201; second segment body 202; third segment body 203;
[0049] Second skeleton 300; second winding part 301; third clapper-like part 302; fourth clapper-like part 303; avoiding slot 304;
[0050] Lead wire 400;
[0051] Gear assembly 500. DETAILED DESCRIPTION
[0052] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of the components and steps set forth in the examples, as well as the numerical expressions and values, are not limitations on the scope of the present application unless otherwise specifically stated.
[0053] The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the scope of the application, its application, or uses.
[0054] Techniques, methods, and devices known to those of ordinary skill in the relevant art can not be discussed in detail herein. However, where appropriate, such techniques, methods, and devices can be viewed as part of the specification.
[0055] In all of the examples shown and discussed herein, any specific values should be interpreted as merely exemplary, and not as a limitation. Thus, other examples of exemplary embodiments can have different values.
[0056] It should be noted that like references and characters herein relate to like items throughout the figures, and once an item is defined in one figure, it need not be discussed further in subsequent figures.
[0057] The coil skeleton 100 according to embodiments of the present application is described in detail below with reference to the accompanying drawings.
[0058] As shown in the drawings, the coil former 100 according to the embodiment of the application comprises a first winding portion 10, a first gong-shaped portion 20, a second gong-shaped portion 30, a mounting portion 40, a first cover plate 60, and a second cover plate 70. Figures 1 to 14
[0059] Specifically, the first winding portion 10 is columnar in shape, the first winding portion 10 is configured to wind a winding wire, the first gong-shaped portion 20 is arranged at one end of the first winding portion 10 in the axial direction, the second gong-shaped portion 30 is arranged at the other end of the first winding portion 10 in the axial direction, the mounting portion 40 is arranged at the outer periphery of the first gong-shaped portion 20, the mounting portion 40 has a length direction, a thickness direction, and a height direction, the length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, the height direction is parallel to the axial direction of the first winding portion 10, the outer surface of the mounting portion 40 comprises a first surface 42, a second surface 43, and a third surface 44, the first surface 42 and the third surface 44 are spaced apart in the height direction and connected by the second surface 43, the second surface 43 is located on one side of the mounting portion 40 in the thickness direction, a plurality of first through holes 41 are arranged on the mounting portion 40, the first through holes 41 are configured to mount a pin 200, the plurality of first through holes 41 are spaced apart in the length direction, at least a portion of the first cover plate 60 is arranged on the side of the mounting portion 40 away from the axial direction of the first winding portion 10, the first cover plate 60 has a first avoiding space 68 to avoid the mounting portion 40, the first cover plate 60 comprises a first connecting body 65, a second connecting body 66, and a third connecting body 67, the second connecting body 66 is arranged on the first connecting body 65 and cooperates with the first connecting body 65 to form the first avoiding space 68, the second connecting body 66 is provided with a second through hole 61, one end of the pin 200 passes through the second through hole 61 and is connected with a lead wire 400, the third connecting body 67 has a plurality of first grooves 63, the first grooves 63 are configured to limit the lead wire 400, the second cover plate 70 is arranged on the side of the first cover plate 60 away from the axial direction of the first winding portion 10, and the second cover plate 70 can shield the lead wire 400 and the connection position of the lead wire 400 and the pin 200.
[0060] In the length direction, the two sides of the second connecting body 66 and the third connecting body 67 are respectively clamped with the second cover plate 70.
[0061] In other words, the coil former 100 according to the embodiment of the application mainly comprises the first winding portion 10, the first gong-shaped portion 20, the second gong-shaped portion 30, the mounting portion 40, the first cover plate 60, and the second cover plate 70.
[0062] The first winding portion 10 is columnar in shape, for example, the first winding portion 10 is a cylindrical member extending in the up-down direction. The first winding portion 10 can be configured to wind a winding wire, that is, the winding wire can be wound on the first winding portion 10.
[0063] The first claviform part 20 is arranged at one end of the axial direction of the first winding part 10, and the second claviform part 30 is arranged at the other end of the axial direction of the first winding part 10, for example, the first claviform part 20 is arranged at the upper end of the first winding part 10, and the second claviform part 30 is arranged at the lower end of the first winding part 10. The mounting part 40 is arranged at the outer periphery of the first claviform part 20, for example, the mounting part 40 is arranged at the outer periphery position of about one fourth of the first claviform part 20. At least one first through hole 41 is arranged on the mounting part 40, that is, the first through hole 41 is arranged to pass through, which can be used for mounting the pin 200, that is, the pin 200 can be mounted in the first through hole 41, and the winding wire can be connected to the pin 200 and the like during mounting. In the embodiment, the shape of the cross section of the pin 200 is not limited, for example, the cross section of the pin 200 is square, which can prevent the winding wire from sliding, that is, the pin 200 includes but is not limited to a square pin.
[0064] That is, the long side of the mounting part 40 extends along the length direction of itself, the thick side extends along the thickness direction of itself, and the high side extends along the height direction of itself. The length direction is perpendicular to the axial direction of the first winding part 10, the thickness direction is parallel to one radial direction of the first winding part 10, and the height direction is parallel to the axial direction of the first winding part 10, for example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction. The axis of the first winding part 10 is shown by the dashed line in the figure. Figure 3
[0065] The outer surface of the mounting part 40 mainly includes the first surface 42, the second surface 43 and the third surface 44, the first surface 42 and the third surface 44 are distributed apart in the height direction, that is, they are distributed apart in parallel to the axial direction of the first winding part 10 and connected through the second surface 43, that is, the first surface 42 and the third surface 44 are connected in an indirect connection manner, the second surface 43 is connected with the first surface 42 and the third surface 44 respectively, and the second surface 43 is located at one side of the mounting part 40 in the thickness direction. Moreover, a part of the first through hole 41 is arranged on the first surface 42, and another part is arranged on the third surface 44, that is, one end of the first through hole 41 communicates with the first surface 42, and the other end of the first through hole 41 communicates with the third surface 44.
[0066] The mounting portion 40 is provided with a plurality of first through holes 41, that is, the number of first through holes 41 is multiple, and the plurality of first through holes 41 are distributed along the length direction, for example, distributed along the left-right direction, which facilitates the simultaneous installation of a plurality of pins 200 and facilitates the simultaneous bending of the plurality of pins 200 and the like. Each first through hole 41 can correspond to one pin 200, which can increase the total number of pins 200. In addition, by distributing the plurality of first through holes 41 along the length direction, it is beneficial to control the orderly arrangement of the plurality of pins 200 on the mounting portion 40, which is beneficial to the subsequent installation of the first cover plate 60 and the second cover plate 70. In addition, when the number of pins 200 is multiple, the mounting portion 40 can adopt a plastic structure, or the inner wall of the first through hole 41 is coated with an insulating material to achieve insulation between adjacent two pins 200 and prevent short circuit.
[0067] At least a portion of the first cover plate 60 is located on the side of the mounting portion 40 away from the axis of the first winding portion 10, that is, the first cover plate 60 can cover the outer side of the mounting portion 40, for example, on the projection plane extending in the height direction along the up-down direction and the width direction along the horizontal direction, the orthographic projection of the first cover plate 60 covers the orthographic projection of the mounting portion 40. It can be understood that in the present embodiment, the side close to the axis direction of the first winding portion 10 is the inner side, and the side away from the axis direction of the first winding portion 10 is the outer side. The first cover plate 60 is provided with a second through hole 61, and one end of the pin 200 is connected with the lead 400 after passing through the second through hole 61, that is, a part of the pin 200 extends out of the first through hole 41 and then extends into the second through hole 61, and then passes through the second through hole 61 and is connected with the lead 400. In the present embodiment, by adopting the first cover plate 60, the mounting portion 40 can be shielded, and the pin 200 and the winding wire extending out of the mounting portion 40 can also be shielded, which can improve the appearance and safety, and also can limit the pin 200 through the second through hole 61. In addition, by providing the second through hole 61 on the first cover plate 60, one end of the pin 200 is connected with the lead 400 after passing through the second through hole 61, for example, one end of the pin 200 is welded with the lead 400 after passing through the second through hole 61, and under the shielding of the first cover plate 60, the metal material during welding is not easy to splash into the inside of the gear assembly 500.
[0068] In addition, the first cover plate 60 in the embodiment of the present application mainly consists of a first connecting body 65, a second connecting body 66 and a third connecting body 67. The second connecting body 66 is connected with the first connecting body 65, and a first avoiding space 68 is formed between the second connecting body 66 and the first connecting body 65. The mounting portion 40 can be avoided through the first avoiding space 68, that is, after the first cover plate 60 is installed, the mounting portion 40 can extend into the first avoiding space 68. In the inner-outer direction, at least a part of the second connecting body 66 and the first connecting body 65 are staggered to form a space for the pin 200 to extend outward. Here, the inward direction is the axial direction of the first winding portion 10, and the outward direction is the side where the second cover plate 70 is located.
[0069] The second connecting body 66 is provided with a second through hole 61, and one end of the pin 200 is connected with the lead 400 after penetrating through the second through hole 61. The third connecting body 67 is provided with a plurality of first grooves 63, for example, each first groove 63 extends along the axial direction parallel to the first winding portion 10. At least a part of the lead 400 can be installed in the first groove 63, so that the limiting effect on the lead 400 can be achieved.
[0070] The second cover plate 70 is arranged on the side of the first cover plate 60 away from the axial direction of the first winding portion 10, that is, the second cover plate 70 is arranged on the side of the first cover plate 60 away from the mounting portion 40. In other words, the second cover plate 70 is arranged on the outside of the first cover plate 60, for example, on the projection plane extending in the height direction along the upward-downward direction and the width direction along the horizontal direction, the orthographic projection of the second cover plate 70 covers the orthographic projection of the first cover plate 60. In the embodiment, the second cover plate 70 can shield the lead 400 and the connection position of the lead 400 and the pin 200, and can improve the aesthetic appearance, structural stability and safety, and avoid the connection position of the lead 400 and the pin 200 and the lead 400 from being affected by the external environment.
[0071] In addition, in the length direction, the two sides of the second connecting body 66 and the third connecting body 67 are respectively clamped with the second cover plate 70. For example, the left side of the second connecting body 66 is clamped with the left side of the second cover plate 70, and the right side of the second connecting body 66 is also clamped with the right side of the second cover plate 70. Similarly, the left side of the third connecting body 67 is clamped with the left side of the second cover plate 70, and the right side of the third connecting body 67 is also clamped with the right side of the second cover plate 70. The clamping of the four positions can be achieved. Alternatively, the clamping structures of the two sides of the second connecting body 66 are corresponding, the clamping structures of the two sides of the third connecting body 67 are symmetrical, and the four clamping positions form a rectangle, which can improve the combination stability, expand the range of the combination area, and facilitate processing and manufacturing by adopting the symmetrical design.
[0072] It can be understood that, by adopting the second connecting body 66, the second connecting body 66 can not only avoid the pin 200 in the inner-outer direction, provide space for the extension of the pin 200, but also provide a connecting position and a connecting structure for the convenient connection between the first cover plate 60 and the second cover plate 70. Similarly, the third connecting body 67 not only plays a limiting role on the lead 400, but also plays a function of providing a connecting position and a connecting structure for the convenient connection between the first cover plate 60 and the second cover plate 70.
[0073] According to one embodiment of the present application, as shown in Figure 1 the length direction, the second connecting body 66 and the third connecting body 67 are respectively provided with a clamping protrusion 64 on both sides, and the second cover plate 70 is provided with a clamping groove 71 corresponding to the clamping protrusion 64. For example, the length direction is the left-right direction, the second connecting body 66 is respectively provided with a clamping protrusion 64 on the left side and the right side, and the second cover plate 70 is also respectively provided with a clamping groove 71 on the left side and the right side. The clamping protrusion 64 and the clamping groove 71 can be detachably connected to realize the installation and disassembly between the second cover plate 70 and the first cover plate 60. In this embodiment, by adopting the cooperation of the clamping protrusion 64 and the clamping groove 71, it is convenient to operate, and the installation and disassembly are convenient.
[0074] In some specific embodiments of the present application, in the length direction, the second connecting body 66 and the third connecting body 67 are respectively provided with a clamping groove 71 on both sides, and the second cover plate 70 is provided with a clamping protrusion 64 corresponding to the clamping groove 71. For example, the second connecting body 66 is respectively provided with a clamping groove 71 on the left side and the right side, and the second cover plate 70 is provided with a clamping protrusion 64 on the left side and the right side, which is convenient for installation and disassembly.
[0075] According to one embodiment of the present application, in the length direction, one of the second connecting body 66 and the third connecting body 67 is respectively provided with a clamping groove 71 on both sides, and the other is respectively provided with a clamping protrusion 64, and the second cover plate 70 is provided with a clamping protrusion 64 corresponding to the clamping groove 71 and a clamping groove 71 corresponding to the clamping protrusion 64. For example, the second connecting body 66 is respectively provided with a clamping groove 71 on the left side and the right side, and the third connecting body 67 is provided with a clamping protrusion 64 on the left side and the right side; for another example, the second connecting body 66 is provided with a clamping protrusion 64 on the left side and the right side, and the third connecting body 67 is provided with a clamping groove 71 on the left side and the right side, which is convenient for operation.
[0076] It can be seen from the above combination that the clamping mode between the second cover plate 70 and the first cover plate 60 is various.
[0077] In some embodiments of the present application, the number of the clamping protrusions 64 and the clamping grooves 71 is multiple and one-to-one correspondence, and in the height direction, the multiple clamping protrusions 64 are distributed at intervals. For example, there are a total of four clamping protrusions 64, two clamping protrusions 64 are close to the upper side and form a group, and two clamping protrusions 64 are close to the lower side and form a group. In this embodiment, by limiting the multiple clamping protrusions 64 to be distributed at intervals, the limiting of different positions can be realized, and the structural stability can be improved.
[0078] According to one embodiment of the present application, in the radial direction of the first winding part 10, the cross-sectional shape of the clamping protrusion 64 is triangular, as shown in Figure 8 and Figure 10 The outer side surface of the clamping protrusion 64 includes a first side surface, a second side surface 641 and a third side surface 642, the first side surface is connected with the side surface of the second connecting body 66 or the third connecting body 67, the second side surface 641 is spaced apart from the first connecting body 65, the third side surface 642 is connected with the first side surface and the second side surface 641 respectively, and the included angle between the third side surface 642 and the second side surface 641 is an acute angle. In this embodiment, by limiting the shape of the clamping protrusion 64, the second cover plate 70 can be slidably installed along the axial direction parallel to the first winding part 10. In addition, the clamping protrusion 64 with the above-mentioned shape can realize the limiting of the second cover plate 70 in the circumferential direction.
[0079] In some embodiments of the present application, in the height direction, the second connecting body 66 and the third connecting body 67 are distributed at intervals, for example, the second connecting body 66 is located above the third connecting body 67 and is spaced apart. In this embodiment, the space formed by the spacing can avoid the connection position of the lead 400 and the pin 200, and facilitate the mutual connection and connection operation of the lead 400 and the pin 200.
[0080] In the height direction, the multiple first through holes 41 and the multiple first grooves 63 are one-to-one correspondence, for example, at least a part of the first through hole 41 is located above one first groove 63, after one pin 200 is inserted into the first through hole 41, the lower end is stretched out of the first through hole 41, and at least a part of the lead 400 can be installed in the first groove 63, one lead 400 corresponds to one pin 200 and is connected. In this embodiment, by adopting the one-to-one correspondence of the multiple first through holes 41 and the multiple first grooves 63, the structural order can be improved.
[0081] It should be noted that the above-mentioned conditions can be satisfied separately, that is, the second connecting body 66 and the third connecting body 67 are distributed at intervals in the height direction, or the multiple first through holes 41 and the multiple first grooves 63 are one-to-one correspondence in the height direction, or the above-mentioned conditions can be satisfied simultaneously, and the specific design can be carried out according to the product demand, and the flexibility is strong.
[0082] According to one embodiment of this application, the coil frame 100 further includes a blocking portion 50, which protrudes from the surface of the mounting portion 40 away from the second blade-shaped portion 30 and is located on the side of the first through hole 41 in the direction close to the axis of the first winding portion 10. The blocking portion 50 is capable of preventing metal beads generated during the metal processing of the pin 200 from rolling toward the axis of the first winding portion 10. The blocking portion 50 is detachably connected to the first cover plate 60.
[0083] The blocking portion 50 protrudes from the surface of the mounting portion 40 on the side away from the second blade-shaped portion 30, and the blocking portion 50 is located on the side of the first through hole 41 near the axis of the first winding portion 10. For example, the first blade-shaped portion 20 is located above the second blade-shaped portion 30, and the blocking portion 50 is located on the upper surface of the mounting portion 40. Moreover, as... Figure 2 As shown, at least a portion of the gear assembly 500 is located on one side of the blocking portion 50. For example, the gear assembly 500 includes multiple meshing gears, with at least a portion of the gears located on one side of the blocking portion 50. The pin 200 is located on the other side of the blocking portion 50. The blocking portion 50 prevents metal beads generated during the metal processing of the pin 200 from rolling into the gear assembly 500. For example, during tinning of the pin 200, it prevents solder beads from entering the gear assembly 500, causing jamming or even seizing. In other words, it avoids the solder beads generated during tinning of existing motor terminals from splashing into the gearbox. Furthermore, during assembly, tinning can be performed after winding enameled wire around the pin 200, providing a protective function. Winding an enameled wire connector around the pin 200 and tinning allows the pin 200 and the enameled wire to conduct to each other. Additionally, the detachable connection methods here include, but are not limited to, snap-fit, threaded connection, and bolted connection.
[0084] In some specific embodiments of the invention in this application, the blocking part 50 includes: a body 51, a first extension 52, and a second extension 53.
[0085] Specifically, the body 51 is located on the side of the first cover plate 60 near the axis of the first winding portion 10, and can prevent metal beads generated during the metal processing of the pin 200 from rolling toward the axis of the first winding portion 10. For example, the axis of the first winding portion 10 is provided on the inner side of the body 51, and the first through hole 41 is provided on the outer side of the body 51. After the pin 200 is installed, the body 51 is located between the axis of the first winding portion 10 and at least a portion of the pin 200. During the metal processing of the pin 200, such as during tinning, the solder beads are blocked by the body 51 and will not move toward the gear assembly 500 near the axis of the first winding portion 10.
[0086] In the length direction, one end of the first extension 52 is connected to the end of the main body 51, and the other end of the first extension 52 is connected to the second extension 53. For example, in the left-right direction, the direction closer to the axis of the first winding portion 10 is the rear end, and the direction farther from the axis of the first winding portion 10 is the front end. The front end of the first extension 52 is connected to the right end of the main body 51, and the rear end of the first extension 52 is connected to the left end of the second extension 53. For another example, the front end of the first extension 52 is connected to the left end of the main body 51, and the rear end of the first extension 52 is connected to the right end of the second extension 53. In this embodiment, as... Figure 4 As shown, the second extension 53, the first extension 52, and the first winding portion 10 can cooperate to form a "U"-shaped component with the opening facing the axial direction of the first winding portion 10. The first connecting body 65 has a second clearance space 62, and the second extension 53 is located in the second clearance space 62, which can improve the tightness of the connection, improve the protective effect, and also improve the structural compactness. The second extension 53 is detachably connected to the first cover plate 60. The detachable connection method here includes, but is not limited to, snap-fit, threaded connection, bolt connection, etc. In this embodiment, by using the second extension 53, the second cover plate 70 can be limited in the direction parallel to the axial direction of the first winding portion 10.
[0087] According to one embodiment of this application, the first flange-like portion 20 overlaps with the first connector 65 in a direction parallel to the axis of the first winding portion 10. For example, if the axis of the first winding portion 10 is vertical, the lower end of the first connector 65 contacts the first flange-like portion 20. In this embodiment, it not only provides a sealing effect but also supports the first connector 65.
[0088] The motor of this application will be described in detail below with reference to specific embodiments.
[0089] like Figures 1 to 14 As shown, the motor according to an embodiment of this application includes: a coil assembly, a gear assembly 500, a first cover plate 60, and a second cover plate 70.
[0090] Specifically, the coil assembly includes the pin 200 and a motor skeleton, the motor skeleton includes a first winding portion 10, a first gong-shaped portion 20, a second gong-shaped portion 30, a mounting portion 40, and a blocking portion 50, the first winding portion 10 is columnar in shape and is used for winding the winding wire, the first gong-shaped portion 20 is arranged at one end of the first winding portion 10 in the axial direction, the second gong-shaped portion 30 is arranged at the other end of the first winding portion 10 in the axial direction, the mounting portion 40 is arranged at the outer periphery of the first gong-shaped portion 20, the mounting portion 40 is provided with a first through hole 41, the first through hole 41 is used for mounting the pin 200, the blocking portion 50 protrudes from the surface of the side of the mounting portion 40 away from the second gong-shaped portion 30 and is located on the side of the first through hole 41 in the direction close to the axis of the first winding portion 10, at least a part of the gear assembly 500 is located on the side of the blocking portion 50, the pin 200 is located on the other side of the blocking portion 50, the metal beads generated during the metal processing of the pin 200 can be blocked from rolling to the gear assembly 500 by the blocking portion 50, at least a part of the first cover plate 60 is arranged on the side of the mounting portion 40 away from the axis of the first winding portion 10, the first cover plate 60 is provided with a second through hole 61, one end of the pin 200 passes through the second through hole 61 and is connected with the lead wire 400, the second cover plate 70 is arranged on the side of the first cover plate 60 away from the mounting portion 40, and the second cover plate 70 can shield the lead wire 400 and the connection part of the lead wire 400 and the pin 200.
[0091] In other words, the motor according to the embodiment of the application adopts the combination of the coil assembly, the gear assembly 500, the first cover plate 60, and the second cover plate 70, the coil assembly mainly includes the pin 200 and the motor skeleton, and the motor skeleton mainly includes the first winding portion 10, the first gong-shaped portion 20, the second gong-shaped portion 30, the mounting portion 40, and the blocking portion 50.
[0092] The first winding portion 10 is columnar in shape, for example, the first winding portion 10 is a cylindrical member extending in the up-down direction. The first winding portion 10 can be used for winding the winding wire, that is, the winding wire can be wound on the first winding portion 10.
[0093] The first flange 20 is arranged at one end of the first winding portion 10 in the axial direction, and the second flange 30 is arranged at the other end of the first winding portion 10 in the axial direction. For example, the first flange 20 is arranged at the upper end of the first winding portion 10, and the second flange 30 is arranged at the lower end of the first winding portion 10. The mounting portion 40 is arranged at the outer periphery of the first flange 20. For example, the mounting portion 40 is arranged at the outer periphery of about one fourth of the first flange 20. The first through hole 41 is arranged on the mounting portion 40. The first through hole 41 is arranged to pass through the mounting portion 40, and can be used to mount the pin 200. That is, the pin 200 can be mounted in the first through hole 41, and the winding wire can be connected to the pin 200 during mounting. In this embodiment, the shape of the cross section of the pin 200 is not limited. For example, the cross section of the pin 200 is square, which can prevent the winding wire from sliding.
[0094] In addition, the blocking portion 50 protrudes from the surface of the mounting portion 40 on the side away from the second flange 30, and the blocking portion 50 is located on the side of the first through hole 41 close to the axis of the first winding portion 10. For example, the first flange 20 is located above the second flange 30, and the blocking portion 50 is located on the upper surface of the mounting portion 40.
[0095] In addition, at least a part of the gear assembly 500 is located on the side of the blocking portion 50. For example, the gear assembly 500 includes a plurality of gears that mesh with each other, and at least a part of the gears is located on the side of the blocking portion 50. The pin 200 is located on the other side of the blocking portion 50, and the metal beads generated during the metal processing of the pin 200 can be blocked by the blocking portion 50 from rolling to the gear assembly 500. For example, when the pin 200 is tinned, the tin beads after tinning can be prevented from entering the interior of the gear assembly 500, causing jamming or even locking.
[0096] In addition, at least a portion of the first cover plate 60 is arranged on the side of the mounting portion 40 away from the axis of the first winding portion 10, that is, the first cover plate 60 can cover the outer side of the mounting portion 40, for example, on a projection plane extending in the height direction along the upward and downward directions and in the width direction along the horizontal direction, the orthographic projection of the first cover plate 60 covers the orthographic projection of the mounting portion 40. It can be understood that in the present embodiment, the side close to the axis direction of the first winding portion 10 is the inner side, and the side away from the axis direction of the first winding portion 10 is the outer side. The second through hole 61 is arranged on the first cover plate 60, and one end of the pin 200 passes through the second through hole 61 and is connected with the lead wire 400, that is, a portion of the pin 200 extends out of the first through hole 41 and then extends into the second through hole 61, and then passes through the second through hole 61 and is connected with the lead wire 400. In the present embodiment, by adopting the first cover plate 60, the mounting portion 40 can be shielded, and the pin 200 and the winding wire extending out of the mounting portion 40 can also be shielded, which can improve the appearance and safety, and the pin 200 can also be limited by the second through hole 61. In addition, by arranging the second through hole 61 on the first cover plate 60, one end of the pin 200 passes through the second through hole 61 and is connected with the lead wire 400, for example, one end of the pin 200 is welded with the lead wire 400 after passing through the second through hole 61, and under the shielding of the first cover plate 60, the metal material during welding is not easy to splash into the inside of the gear assembly 500.
[0097] The second cover plate 70 is arranged on the side of the first cover plate 60 away from the mounting portion 40, that is, the second cover plate 70 is arranged on the outer side of the first cover plate 60, for example, on a projection plane extending in the height direction along the upward and downward directions and in the width direction along the horizontal direction, the orthographic projection of the second cover plate 70 covers the orthographic projection of the first cover plate 60. In the present embodiment, by arranging the second cover plate 70, the lead wire 400 and the connection position of the lead wire 400 and the pin 200 can be shielded, which can improve the appearance, structural stability and safety, and avoid the connection position of the lead wire 400 and the pin 200 and the lead wire 400 from being affected by the external environment.
[0098] Therefore, according to the motor of the present application, the combination of the coil assembly, the gear assembly 500, the first cover plate 60 and the second cover plate 70 can not only block the metal beads generated during the metal processing of the pin 200 from rolling to the gear assembly 500 by the blocking portion 50, which can effectively prevent the gear assembly 500 from being affected by the metal beads, for example, causing the motor to jam, etc.; but also can improve the appearance, structural stability and safety by the first cover plate 60 and the second cover plate 70.
[0099] According to one embodiment of the present application, the highest end of the pin 200 is higher than the highest end of the blocking portion 50 in the direction parallel to the axis of the first winding portion 10. For example, in the up-down direction, the uppermost end of the pin 200 mounted into the first through hole 41 is higher than the position of the uppermost end of the blocking portion 50, and during the mounting process, the upper end of the pin 200 can be forced to bend outwardly from the inside of the mounting portion 40 through the blocking portion 50. In this embodiment, by limiting the position of the highest end of the pin 200, the upper part of the pin 200 mounted into the first through hole 41 can be forced to bend outwardly during the mounting process by passing through the blocking portion 50 in the direction from inside to outside, driving the upper part of the pin 200 to bend outwardly.
[0100] In some embodiments of the present application, as shown in Figure 3 the blocking portion 50 is spaced apart from the first through hole 41 to form a gap 49 in the direction from the mounting portion 40 to the axis of the first winding portion 10. That is, the first through hole 41, the gap 49 and the blocking portion 50 are arranged in sequence in the direction from outside to inside. In this embodiment, by providing the gap 49, the upper part of the pin 200 mounted into the first through hole 41 can be forced to bend outwardly during the mounting process by passing through the gap 49, for example, the pin 200 in the first through hole 41 extends substantially in the up-down direction, and the pin 200 above the first through hole 41 bends outwardly relative to the pin 200 in the first through hole 41 after being forced to bend outwardly.
[0101] It should be noted that the condition that the highest end of the pin 200 is higher than the highest end of the blocking portion 50 in the direction parallel to the axis of the first winding portion 10 can be satisfied alone, the condition that the blocking portion 50 is spaced apart from the first through hole 41 to form a gap 49 in the direction from the mounting portion 40 to the axis of the first winding portion 10 can be satisfied alone, or both conditions can be satisfied simultaneously. The bending mode can be various according to the product design requirements.
[0102] In some embodiments of the present application, the outer surface of the mounting portion 40 includes a first surface 42, a second surface 43 and a third surface 44, the first surface 42 and the third surface 44 are spaced apart and connected by the second surface 43 in the direction parallel to the axis of the first winding portion 10, one end of the first through hole 41 communicates with the first surface 42, the other end of the first through hole 41 communicates with the third surface 44, the outer side of the mounting portion 40 is provided with an opening groove 48 spaced apart from the first through hole 41, the opening groove 48 respectively communicates with the first surface 42, the second surface 43 and the third surface 44, the opening groove 48 is used to pass through the winding wire, and the included angle between the third surface 44 and the second surface 43 is obtuse.
[0103] That is, the outer surface of the mounting portion 40 mainly comprises the first surface 42, the second surface 43 and the third surface 44, the first surface 42 and the third surface 44 are distributed at intervals, for example, in the direction parallel to the axis of the first winding portion 10 and are connected by the second surface 43, that is, the first surface 42 and the third surface 44 are connected in an indirect connection manner, and the second surface 43 is connected with the first surface 42 and the third surface 44 respectively. Moreover, a part of the first through hole 41 is arranged on the first surface 42, and another part is arranged on the third surface 44, that is, one end of the first through hole 41 communicates with the first surface 42, and the other end of the first through hole 41 communicates with the third surface 44.
[0104] In addition, the outer side of the mounting portion 40 is provided with an opening groove 48 which is spaced apart from the first through hole 41, and a part of the opening groove 48 is arranged on the first surface 42, another part is arranged on the second surface 43, and the third part is arranged on the third surface 44. That is, the opening groove 48 respectively communicates with the first surface 42, the second surface 43 and the third surface 44. In this embodiment, the winding wire on the first winding portion 10 can be connected with the part of the pin 200 which protrudes out of the first through hole 41 through the opening groove 48. For example, the upper part of the pin 200 protrudes out of the upper end of the first through hole 41 and is connected with the winding wire. In this embodiment, the position of the winding wire can be limited by arranging the opening groove 48, so as to avoid the interference between the winding wire and other structures, and improve the efficiency and safety of the winding wire.
[0105] In addition, the angle between the third surface 44 and the second surface 43 is obtuse, for example, the second surface 43 extends in the vertical direction, the third surface 44 is below the first surface 42, and the angle between the third surface 44 and the second surface 43 is obtuse, and the third surface 44 is arranged inclinedly relative to the second surface 43, so as to buffer the bending degree of the winding wire connected between the mounting portion 40 and the first winding portion 10, and avoid the winding wire being cut off due to the outer surface of the mounting portion 40.
[0106] According to one embodiment of the present application, the outer surface of the mounting portion 40 further comprises a fourth surface 47, the fourth surface 47 is parallel to the first surface 42, the third surface 44 is connected with the first anvil-shaped portion 20 through the fourth surface 47, and a part of the opening groove 48 is arranged on the fourth surface 47.
[0107] That is, in the embodiment, the outer surface of the mounting portion 40 mainly comprises the first surface 42, the second surface 43, the third surface 44 and the fourth surface 47, the fourth surface 47 is connected with the third surface 44 and the first clapper-shaped portion 20 respectively, and the third surface 44 is indirectly connected with the first clapper-shaped portion 20. The first part of the opening slot 48 is arranged on the first surface 42, the second part is arranged on the second surface 43, the third part is arranged on the third surface 44, and the fourth part is arranged on the fourth surface 47, that is, the opening slot 48 simultaneously communicates the first surface 42, the second surface 43, the third surface 44 and the fourth surface 47.
[0108] In the embodiment, by adopting the fourth surface 47, the area of the region for machining the third surface 44 on the mounting portion 40 can be reduced, and the machining is facilitated. In addition, by connecting the opening slot 48 with the fourth surface 47, not only the machining of the opening slot 48 on the outer surface of the mounting portion 40 is facilitated, but also the wall edge friction of the winding wire caused by the opening slot 48 being too short can be avoided.
[0109] In some embodiments of the present application, in the direction parallel to the axis of the first winding portion 10, the width dimension of the end of the opening slot 48 away from the second clapper-shaped portion 30 is smaller than the width dimension of the end close to the second clapper-shaped portion 30. For example, the axis direction of the first winding portion 10 is the up-down direction, the second clapper-shaped portion 30 is located below the first clapper-shaped portion 20, and the width dimension of the upper end of the opening slot 48 is smaller than the width dimension of the lower end of the opening slot 48. The upper section of the opening slot 48 can be a straight slot section extending in the up-down direction, and the lower section of the opening slot 48 can be a horn-shaped slot section with a narrow upper part and a wide lower part extending in the up-down direction. In the embodiment, by limiting the shape of the opening slot 48, the protection effect on the winding wire can be improved, and the winding wire in the first winding portion 10 and the opening slot 48 is prevented from being disconnected due to the edge friction of the opening slot 48.
[0110] According to an embodiment of the present application, the first cover plate 60 comprises a first connecting body 65, a second connecting body 66 and a third connecting body 67, the second connecting body 66 is arranged on the first connecting body 65 and cooperates with the first connecting body 65 to form a first avoiding space 68 to avoid the mounting portion 40, the second connecting body 66 is provided with a second through hole 61, and the third connecting body 67 is provided with a plurality of first slots 63 for limiting the lead wire 400. For example, the extension direction of the first slot 63 is parallel to the axial direction of the first winding portion 10.
[0111] That is, the first cover plate 60 of the embodiment of the present application is mainly composed of the first connecting body 65, the second connecting body 66 and the third connecting body 67. The second connecting body 66 is connected with the first connecting body 65, and the first avoiding space 68 is formed by cooperation between the second connecting body 66 and the first connecting body 65. The mounting portion 40 can be avoided through the first avoiding space 68, that is, after the first cover plate 60 is installed, the mounting portion 40 can extend into the first avoiding space 68.
[0112] The second connecting body 66 is provided with the second through hole 61, and one end of the pin 200 is connected with the lead wire 400 after penetrating through the second through hole 61. The third connecting body 67 is provided with a plurality of first grooves 63, for example, each first groove 63 extends along the axis direction parallel to the first winding portion 10. At least a part of the lead wire 400 can be installed in the first groove 63, so that the limiting effect on the lead wire 400 can be achieved.
[0113] In some specific embodiments of the present application, in a direction perpendicular to the axis of the first winding portion 10, the two sides of the second connecting body 66 and the third connecting body 67 are respectively clamped with the second cover plate 70. For example, the left side of the second connecting body 66 is clamped with the left side of the second cover plate 70, and the right side of the second connecting body 66 is also clamped with the right side of the second cover plate 70. Similarly, the left side of the third connecting body 67 is clamped with the left side of the second cover plate 70, and the right side of the third connecting body 67 is also clamped with the right side of the second cover plate 70. The clamping of the four positions can be achieved. Alternatively, the clamping structures of the two sides of the second connecting body 66 are corresponding, the clamping structures of the two sides of the third connecting body 67 are symmetrical, the four clamping positions form a rectangle, which can improve the combination stability, expand the range of the combination area, and the symmetrical design is convenient for processing and manufacturing.
[0114] In the embodiment, by limiting that in a direction perpendicular to the axis of the first winding portion 10, the two sides of the second connecting body 66 and the third connecting body 67 are respectively clamped with the second cover plate 70, the combination firmness is improved. During assembly, by limiting the shape of the clamping structure, the second cover plate 70 can be covered on the outside of the first cover plate 60 along the direction parallel to the axis of the first winding portion 10, or the second cover plate 70 can be separated from the first cover plate 60 along the direction parallel to the axis of the first winding portion 10, which is convenient for use and operation. In addition, by adopting the clamping mode, the installation and disassembly are convenient. By clamping the two sides respectively, the overall stability can also be improved.
[0115] According to one embodiment of the present application, the inner wall surface of the second cover plate 70 opposite to the first cover plate 60 is provided with a plurality of second clamping portions 72 and a plurality of crimping protrusions 74.
[0116] Specifically, a second slot 73 is formed between two adjacent second clamping portions 72, or a second slot 73 is formed between the second clamping portion 72 and the edge of the second cover plate 70, the second slot 73 is used to install the connection part between the pin 200 and the lead 400, and the crimping protrusion 74 is used to abut the lead 400 after the second cover plate 70 is installed to the first cover plate 60.
[0117] That is, the second cover plate 70 is arranged outside at least a part of the first cover plate 60, and the inner side of the second cover plate 70 is provided with the second clamping portion 72 and the crimping protrusion 74. The number of the second clamping portion 72 is multiple, and a second slot 73 is formed between two adjacent second clamping portions 72. Or, a second slot 73 is formed between the second clamping portion 72 and the edge of the second cover plate 70, for example, a plurality of second clamping portions 72 are distributed in the left-right direction, the leftmost second clamping portion 72 has a second slot 73 with the left edge of the second cover plate 70, and the rightmost second clamping portion 72 has a second slot 73 with the right edge of the second cover plate 70. In this embodiment, by arranging the second slot 73, the connection part between the pin 200 and the lead 400 can be installed in the second slot 73, so that the connection part can be limited. In addition, after the second cover plate 70 is installed to the first cover plate 60, the crimping protrusion 74 can abut the lead 400 to limit the lead 400. By installing the second cover plate 70 to the first cover plate 60, an acting force can be applied to the lead 400, so that at least a part of the lead 400 is clamped between the crimping protrusion 74 and the first cover plate 60.
[0118] In some specific embodiments of the present application, the mounting portion 40 has a length direction, a thickness direction and a height direction, the length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10. The number of the first through hole 41 is multiple, and the multiple first through holes 41 are distributed in the length direction.
[0119] That is, the long side of the mounting portion 40 extends in the length direction of itself, the thick side extends in the thickness direction of itself, and the high side extends in the height direction of itself. The length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10, for example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.
[0120] In addition, when the first through holes 41 are multiple, the multiple first through holes 41 can be distributed along the length direction, for example, distributed along the left-right direction, facilitating simultaneous installation of multiple pins 200 and facilitating simultaneous bending and other operations on the multiple pins 200. Each first through hole 41 can correspond to one pin 200, which can increase the total number of pins 200. In addition, by distributing the multiple first through holes 41 along the length direction, it is beneficial to control the orderly arrangement of the multiple pins 200 on the mounting portion 40, and beneficial to subsequent installation of the first cover plate 60 and the second cover plate 70. In addition, when the number of pins 200 is multiple, the mounting portion 40 can adopt a plastic structure, or the inner wall of the first through hole 41 is coated with an insulating material to achieve insulation between adjacent two pins 200 and prevent short circuit.
[0121] According to an embodiment of the present application, the blocking portion 50 is a solid piece and has a flat plate shape, the long side of the blocking portion 50 extends along the length direction, and the high side of the blocking portion 50 extends along the height direction. That is, the blocking portion 50 is a solid flat plate structure, and the multiple first through holes 41 are distributed along the length direction. By adopting the blocking portion 50, the range of the blocking metal beads can be expanded, and the metal beads generated during the metal processing of the multiple pins 200 can be simultaneously blocked. At the same time, the solid flat plate structure is convenient for processing and production.
[0122] Optionally, the motor further comprises a shell, and the coil former 100 is arranged in the shell.
[0123] The coil former 100 of the present application will be described in detail below in combination with specific embodiments.
[0124] According to the coil former 100 of the present application, the coil former 100 comprises a first winding portion 10, a first gong-shaped portion 20, a second gong-shaped portion 30, a mounting portion 40, and a blocking portion 50.
[0125] Specifically, the first winding portion 10 has a columnar shape, the first winding portion 10 is used for winding a winding wire, the first gong-shaped portion 20 is arranged at one end of the first winding portion 10 in the axial direction, the second gong-shaped portion 30 is arranged at the other end of the first winding portion 10 in the axial direction, the mounting portion 40 is arranged at the outer periphery of the first gong-shaped portion 20, the mounting portion 40 is provided with a first through hole 41, the first through hole 41 is used for mounting a pin 200, and the blocking portion 50 protrudes from the surface of the mounting portion 40 away from the second gong-shaped portion 30 and is located on the side of the first through hole 41 close to the axial line of the first winding portion 10, and the blocking portion 50 can block the metal beads generated during the metal processing of the pin 200 from rolling toward the axial line of the first winding portion 10.
[0126] In other words, the coil former 100 according to the present application mainly comprises a first winding portion 10, a first gong-shaped portion 20, a second gong-shaped portion 30, a mounting portion 40, and a blocking portion 50.
[0127] The first winding portion 10 is in a columnar shape, for example, the first winding portion 10 is a cylindrical member extending in the up-down direction. The first winding portion 10 is used for winding the winding wire, that is, the winding wire can be wound on the first winding portion 10.
[0128] The first flange portion 20 is arranged at one end of the first winding portion 10 in the axial direction, and the second flange portion 30 is arranged at the other end of the first winding portion 10 in the axial direction, for example, the first flange portion 20 is arranged at the upper end of the first winding portion 10, and the second flange portion 30 is arranged at the lower end of the first winding portion 10. The mounting portion 40 is arranged at the outer periphery of the first flange portion 20, for example, the mounting portion 40 is arranged at the outer periphery position of about one fourth of the first flange portion 20. At least one first through hole 41 is arranged on the mounting portion 40, that is, the first through hole 41 is arranged to pass through, which can be used for mounting the pin 200, that is, the pin 200 can be mounted in the first through hole 41, and the winding wire can be connected to the pin 200 and the like during mounting. In the present embodiment, the shape of the cross section of the pin 200 is not limited, for example, the cross section of the pin 200 is square, which can prevent the winding wire from sliding.
[0129] Moreover, the blocking portion 50 protrudes from the surface of the mounting portion 40 away from the second flange portion 30, and the blocking portion 50 is located on the side of the first through hole 41 close to the axial line of the first winding portion 10. For example, the first flange portion 20 is located above the second flange portion 30, and the blocking portion 50 is located on the upper surface of the mounting portion 40. When the coil former 100 of the present application is applied to the motor, the motor includes a gear assembly 500, at least a part of the gear assembly 500 is located on the side of the blocking portion 50, for example, the gear assembly 500 includes a plurality of gears meshing with each other, and at least a part of the gears is located on the side of the blocking portion 50. The pin 200 is located on the other side of the blocking portion 50, and the metal beads generated during the metal processing of the pin 200 can be blocked by the blocking portion 50 from rolling to the gear assembly 500. For example, when the pin 200 is tin-plated, the tin beads after soldering can be prevented from entering the inside of the gear assembly 500, causing the gear assembly 500 to jam or even be stuck, and avoiding abnormal noise.
[0130] Therefore, according to the coil former 100 of the present embodiment, the metal beads generated during the metal processing of the pin 200 can be blocked by the blocking portion 50 from rolling to the gear assembly 500, which can effectively prevent the gear assembly 500 from being affected by the metal beads, for example, causing the motor to jam, be stuck, and produce abnormal noise, and the like due to tin-plating.
[0131] According to an embodiment of the present application, the mounting portion 40 has a length direction, a thickness direction and a height direction, the length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, and the height direction is parallel to the axial direction of the first winding portion 10. That is, the long side of the mounting portion 40 extends along the length direction of itself, the thick side extends along the thickness direction of itself, and the high side extends along the height direction of itself. The length direction is perpendicular to the axial direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, and the height direction is parallel to the axial direction of the first winding portion 10, for example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.
[0132] In the present embodiment, by defining that the mounting portion 40 has a length direction, a thickness direction and a height direction, it is convenient to process and manufacture the mounting portion 40, and it is convenient to arrange the first through holes 41, for example, a plurality of first through holes 41 are distributed at intervals along the length direction, and the contact pins 200 are arranged in each first through hole 41, which is also conducive to the arrangement of the row of contact pins 200.
[0133] In some embodiments of the present application, the blocking portion 50 is a solid structure, which can expand the range of the blocking metal beads and is convenient for processing and production.
[0134] According to an embodiment of the present application, the shape of the blocking portion 50 is a flat plate, which is not only convenient for processing and production, but also conducive to improving the appearance, and can also expand the range of the blocking metal beads.
[0135] It should be noted that the blocking portion 50 can be a solid structure, the shape of the blocking portion 50 can be a flat plate, or both conditions can be met at the same time, which can be set according to product design requirements.
[0136] According to an embodiment of the present application, the number of first through holes 41 is a plurality, and each first through hole 41 can correspond to one contact pin 200, so as to increase the total amount of contact pins 200. In the length direction of the mounting portion 40, a plurality of first through holes 41 are distributed at intervals, for example, the length direction of the mounting portion 40 is the left-right direction, and a plurality of first through holes 41 are distributed at intervals along the left-right direction. The edge of the blocking portion 50 exceeds the position of the outermost first through hole 41, for example, in the left-right direction, the left edge of the blocking portion 50 exceeds the leftmost first through hole 41, and the right edge of the blocking portion 50 exceeds the rightmost first through hole 41, which can expand the shielding range, and realize protection during the metallization process of a plurality of contact pins 200 by one blocking portion 50.
[0137] In some embodiments of the present application, the length of the blocking portion 50 is not less than the length of the mounting portion 40 in the length direction of the mounting portion 40, that is, the length of the blocking portion 50 is greater than or equal to the length of the mounting portion 40, which can further expand the protection effect. For example, the length of the blocking portion 50 is equal to the length of the mounting portion 40 in the left-right direction; for another example, the length of the blocking portion 50 is greater than the length of the mounting portion 40 in the left-right direction.
[0138] According to an embodiment of the present application, the blocking portion 50 and the mounting portion 40 are integrally formed, for example, can be prepared and produced by integrally injection molding.
[0139] In some embodiments of the present application, the first clapper portion 20, the blocking portion 50, and the mounting portion 40 are integrally formed, for example, can be prepared and produced by integrally injection molding, which is convenient for processing.
[0140] According to an embodiment of the present application, the first clapper portion 20, the first winding portion 10, the blocking portion 50, and the mounting portion 40 are integrally formed, for example, can be prepared and produced by integrally injection molding, which is convenient for processing.
[0141] The present application also provides a coil assembly, comprising: a pin 200 and a motor skeleton, the motor skeleton comprising the coil skeleton 100 of any of the above embodiments, and the pin 200 is installed in the first through hole 41 of the coil skeleton 100. Since the coil assembly of the present application comprises the coil skeleton 100 of any of the above embodiments, and the coil skeleton 100 has a protection effect, the coil assembly of the present application has the same effect, which will not be repeated here.
[0142] According to an embodiment of the present application, the motor skeleton comprises: a first skeleton and a second skeleton 300, the first skeleton is the coil skeleton 100, and the second skeleton 300 is connected with the first skeleton. For example, the first skeleton is located above the second skeleton 300, and the first skeleton can be defined as an upper skeleton, and the second skeleton 300 is defined as a lower skeleton. Among them, the first skeleton is the coil skeleton 100 of any of the above embodiments. Optionally, the first skeleton and the second skeleton 300 can be coaxially arranged.
[0143] The bending process of the pin 200 of the present application will be described in detail below in conjunction with specific embodiments.
[0144] According to an embodiment of the present application, the assembly method of the coil assembly comprises the following steps:
[0145] The pin 200 is installed in the first through hole 41, such as Figure 7As shown, the pin 200 includes a first section 201, a second section 202 and a third section 203, the first section 201 extends out of the first through hole 41 and is located at the same side of the blocking part 50 as the mounting part 40, the second section 202 is located in the first through hole 41, and the third section 203 extends out of the first through hole 41 and extends towards the side close to the second hammer-shaped part 30, in the direction parallel to the axis of the first winding part 10, the highest end of the first section 201 is higher than the highest end of the blocking part 50;
[0146] In the direction away from the axis of the first winding part 10 from the blocking part 50, a force is applied to the first section 201 to drive the first section 201 to bend.
[0147] That is, in the direction parallel to the axis of the first winding part 10, the highest end of the pin 200 is higher than the highest end of the blocking part 50. For example, in the up-down direction, the uppermost end of the pin 200 mounted in the first through hole 41 is higher than the position of the uppermost end of the blocking part 50, and during the mounting process, a force can be applied to the upper end of the pin 200 from the inside of the mounting part 40 through the blocking part 50 to drive the upper end of the pin 200 to bend outward. In this embodiment, by limiting the position of the highest end of the pin 200, the upper part of the pin 200 mounted in the first through hole 41 can be forced in the direction from inside to outside through the blocking part 50 during the mounting process to drive the upper part of the pin 200 to bend outward.
[0148] According to one embodiment of the present application, the first through hole 41 and the number of pins 200 are respectively multiple and one-to-one correspondence, and a force is applied to the multiple first sections 201 simultaneously in the direction away from the axis of the first winding part 10 from the blocking part 50. By providing multiple first through holes 41, it is convenient to simultaneously mount multiple pins 200, and it is convenient to simultaneously bend multiple pins 200 and the like. Each first through hole 41 can correspond to one pin 200, which can increase the total number of pins 200. In addition, by distributing multiple first through holes 41 along the extension direction of the mounting part 40, it is beneficial to control the orderly arrangement of multiple pins 200 on the mounting part 40, and it is beneficial to the subsequent mounting of the first cover plate 60 and the second cover plate 70.
[0149] The present application also provides an assembly method of a coil assembly, the blocking part 50 is spaced apart from the first through hole 41 to form a gap 49 in the direction of the axis of the first winding part 10 from the mounting part 40, and the blocking part 50 can block the metal beads generated during the metal processing of the pin 200 from rolling in the direction of the axis of the first winding part 10;
[0150] The assembly method comprises the following steps:
[0151] The pin 200 is installed in the first through hole 41, and the pin 200 includes a first segment 201, a second segment 202 and a third segment 203, the first segment 201 extends out of the first through hole 41 and is located on the same side of the blocking part 50 as the mounting part 40, the second segment 202 is located in the first through hole 41, and the third segment 203 extends out of the first through hole 41 and extends towards one side of the second hammer-shaped part 30;
[0152] The gap 49 exerts a force on the first segment 201 away from the blocking part 50 to drive the first segment 201 to bend.
[0153] That is, in the axial direction of the first winding part 10 from the mounting part 40, the blocking part 50 is spaced apart from the first through hole 41 to form a gap 49. That is, in one direction from the outside to the inside, the first through hole 41, the gap 49 and the blocking part 50 are arranged in sequence. In this embodiment, by providing the gap 49, during installation, the upper part of the pin 200 installed in the first through hole 41 can be forced through the gap 49, and the upper part of the pin 200 is driven to bend outward, for example, the pin 200 in the first through hole 41 extends in the up-down direction, and the pin 200 above the first through hole 41 bends outward relative to the pin 200 in the first through hole 41 after an external force is applied.
[0154] It should be noted that the highest end of the pin 200 can be individually satisfied in the axial direction parallel to the first winding part 10, and the highest end of the blocking part 50 can be individually satisfied in the axial direction of the first winding part 10 from the mounting part 40, and the gap 49 is spaced apart from the first through hole 41 to form a gap 49, and the above conditions can also be satisfied at the same time, and the bending mode can be variously set according to product design requirements.
[0155] According to one embodiment of the present application, the number of first through holes 41 and pins 200 is multiple and one-to-one correspondence, and the gap 49 exerts a force on the multiple first segments 201 away from the blocking part 50 to drive the multiple first segments 201 to bend simultaneously. By providing multiple first through holes 41, it is convenient to simultaneously install multiple pins 200, and it is convenient to simultaneously bend multiple pins 200 and the like. Each first through hole 41 can correspond to one pin 200, which can increase the total number of pins 200. In addition, by spacing multiple first through holes 41 along the extension direction of the mounting part 40, it is beneficial to control the orderly arrangement of multiple pins 200 on the mounting part 40, and it is beneficial to the subsequent installation of the first cover plate 60 and the second cover plate 70.
[0156] In addition, when the number of pins 200 is multiple, the mounting part 40 can adopt a plastic structure, or the inner wall of the first through hole 41 is coated with an insulating material to realize insulation between adjacent two pins 200 to prevent short circuit.
[0157] In some embodiments of the present application, the gap 49 is open on one side away from the mounting portion 40 in a direction parallel to the axis of the first winding portion 10, for example, the height direction of the gap 49 is the up-down direction, and the gap 49 is open upward, so that the force applying tool can be inserted from the top.
[0158] According to one embodiment of the present application, the blocking portion 50 extends in a direction perpendicular to the axis of the first winding portion 10, and at least one side of the gap 49 is open in the extension direction of the blocking portion 50. For example, the length direction of the gap 49 is the left-right direction, and the left and right sides of the gap 49 are open, so that the force applying tool can be inserted through the open position.
[0159] It should be noted that the gap 49 can be open on one side away from the mounting portion 40 in a direction parallel to the axis of the first winding portion 10, or the gap 49 can be open on at least one side in the extension direction of the blocking portion 50, or both conditions can be met at the same time. The bending mode of the pin 200 is various and flexible.
[0160] In some embodiments of the present application, the blocking portion 50 is a solid structure, which can expand the range of the blocking metal beads and facilitate processing and production.
[0161] In some embodiments of the present application, as shown in Figure 5 The motor framework further includes a second framework 300, which includes a second winding portion 301, a third tamper portion 302, and a fourth tamper portion 303. The second winding portion 301 is columnar in shape and is used to wind the winding wire. The third tamper portion 302 is arranged at one end of the second winding portion 301 in the axial direction, and the fourth tamper portion 303 is arranged at the other end of the second winding portion 301 in the axial direction. The third tamper portion 302 is connected to the second tamper portion 30, and as shown in Figure 6 The connection position of the two is provided with a clearance groove 304 to avoid the third section body 203 and affect the bending of the pin 200 and the lead wire 400. In addition, the first cover plate 60 inner wall can also be avoided, and the first cover plate 60 is facilitated to be installed.
[0162] The mounting portion 40 according to the embodiment of the present application will be described in detail below.
[0163] The mounting portion 40 is arranged on the outer periphery of the first flange portion 20. The mounting portion 40 is provided with a first through hole 41 for mounting the pin 200. The outer surface of the mounting portion 40 includes a first surface 42, a second surface 43 and a third surface 44. The first surface 42 and the third surface 44 are spaced apart and connected by the second surface 43. One end of the first through hole 41 is communicated with the first surface 42, and the other end of the first through hole 41 is communicated with the third surface 44. The outer side of the mounting portion 40 is provided with an open slot 48 spaced apart from the first through hole 41. The open slot 48 is communicated with the first surface 42, the second surface 43 and the third surface 44 respectively. The open slot 48 is used for passing the winding wire. The included angle between the third surface 44 and the second surface 43 is obtuse.
[0164] In other words, the mounting portion 40 is arranged on the outer periphery of the first flange portion 20, for example, the mounting portion 40 is arranged on the outer periphery of about one fourth of the first flange portion 20. The mounting portion 40 is provided with at least one first through hole 41, that is, the first through hole 41 is provided through. The first through hole 41 can be used for mounting the pin 200, that is, the pin 200 can be mounted in the first through hole 41. When mounting, the winding wire can be connected to the pin 200 and the like. In this embodiment, the shape of the cross section of the pin 200 is not limited, for example, the cross section of the pin 200 is square, which can prevent the winding wire from sliding.
[0165] The outer surface of the mounting portion 40 mainly includes the first surface 42, the second surface 43 and the third surface 44. The first surface 42 and the third surface 44 are spaced apart, for example, spaced apart in the direction parallel to the axis of the first winding portion 10 and connected by the second surface 43. That is, the first surface 42 and the third surface 44 are connected in an indirect connection mode. The second surface 43 is connected with the first surface 42 and the third surface 44 respectively. Moreover, part of the first through hole 41 is arranged on the first surface 42, and another part is arranged on the third surface 44. That is, one end of the first through hole 41 is communicated with the first surface 42, and the other end of the first through hole 41 is communicated with the third surface 44.
[0166] The outer side of the mounting portion 40 is provided with an open slot 48 spaced apart from the first through hole 41. Part of the open slot 48 is arranged on the first surface 42, another part is arranged on the second surface 43, and the other part is arranged on the third surface 44. That is, the open slot 48 is communicated with the first surface 42, the second surface 43 and the third surface 44 respectively. In this embodiment, the winding wire on the first winding portion 10 can be connected with the part of the pin 200 protruding out of the first through hole 41 through the open slot 48. For example, the upper part of the pin 200 protrudes out of the upper end of the first through hole 41 and is connected with the winding wire. In this embodiment, the position of the winding wire can be limited by arranging the open slot 48, which can avoid the interference between the winding wire and other structures, and improve the efficiency and safety of the winding wire.
[0167] The included angle between the third surface 44 and the second surface 43 is obtuse, for example, the second surface 43 extends substantially in the vertical direction, the third surface 44 is located below the first surface 42, and the included angle between the third surface 44 and the second surface 43 is obtuse, the third surface 44 is inclined relative to the second surface 43, which can buffer the bending degree of the winding wire connected between the mounting portion 40 and the first winding portion 10, and avoid the winding wire being cut off due to the outer surface of the mounting portion 40.
[0168] According to one embodiment of the present application, as shown in Figure 4 The first surface 42 and the second surface 43 are connected by a first circular arc surface 45, and / or the second surface 43 and the third surface 44 are connected by a second circular arc surface 46. By using the transition connection, the winding wire can be further protected, and the winding wire can be routed smoothly.
[0169] In some embodiments of the present application, the second surface 43 is closer to the second tamper 30 relative to the first surface 42, for example, the first tamper 20 is located above the second tamper 30, and the first surface 42 is located above the second surface 43. In the up-down direction, the second surface 43 is closer to the second tamper 30 relative to the first surface 42. In this embodiment, by using the second surface 43 closer to the second tamper 30 relative to the first surface 42, the winding wire can enter the open slot 48 at a shorter distance after being wound by the first winding portion 10.
[0170] According to one embodiment of the present application, the first through hole 41 includes a first hole section 411 and a second hole section 412.
[0171] Specifically, one end of the first hole section 411 communicates with the first surface 42, a first end of the second hole section 412 communicates with the other end of the first hole section 411, a second end of the second hole section 412 communicates with the second surface 43, and a third end of the second hole section 412 communicates with the third surface 44. For example, the first through hole 41 includes the first hole section 411 and the second hole section 412 distributed in the up-down direction, the upper end of the first hole section 411 communicates with the first surface 42, the upper end of the second hole section 412 communicates with the lower end of the first hole section 411, and the lower end of the second hole section 412 communicates with the second surface 43 and the third surface 44. In this embodiment, since the second hole section 412 communicates with the second surface 43 and the third surface 44, one end of the pin 200 can extend out through the first hole section 411, the other end of the pin 200 can be bent outward toward the side where the second surface 43 is located, and can also have a certain distance from the third surface 44, avoiding contact with the winding wire passing through the third surface 44.
[0172] In some embodiments of the present application, as Figure 3As shown, the coil former 100 further comprises a blocking portion 50 protruding from the first surface 42 and located on the side of the first through hole 41 close to the axis direction of the first winding portion 10, the blocking portion 50 can block the metal beads generated during the metal processing of the pin 200 from rolling towards the axis direction of the first winding portion 10. That is, the blocking portion 50 protrudes from the surface of the mounting portion 40 away from the side of the second clavate portion 30 and is located on the side of the first through hole 41 close to the axis direction of the first winding portion 10.
[0173] The blocking portion 50 protrudes from the surface of the mounting portion 40 away from the side of the second clavate portion 30, and the blocking portion 50 is located on the side of the first through hole 41 close to the axis direction of the first winding portion 10. For example, the first clavate portion 20 is located above the second clavate portion 30, and the blocking portion 50 is located on the upper surface of the mounting portion 40.
[0174] Furthermore, at least a part of the gear assembly 500 is located on the side of the blocking portion 50, for example, the gear assembly 500 comprises a plurality of gears meshing with each other, and at least a part of the gears is located on the side of the blocking portion 50. And the pin 200 is located on the other side of the blocking portion 50, and the blocking portion 50 can block the metal beads generated during the metal processing of the pin 200 from rolling to the gear assembly 500. For example, when the pin 200 is tinned, the tin beads after soldering can be prevented from entering the inside of the gear assembly 500, causing jamming or even being stuck.
[0175] According to an embodiment of the present application, the mounting portion 40 has a length direction, a thickness direction and a height direction, the length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10, the first surface 42 and the third surface 44 are spaced apart in the height direction, and the second surface 43 is located on one side of the mounting portion 40 in the thickness direction.
[0176] That is, the long edge of the mounting portion 40 extends along the length direction of itself, the thick edge extends along the thickness direction of itself, and the high edge extends along the height direction of itself. The length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10, for example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.
[0177] Optionally, the first through hole 41 is in plurality, and the plurality of first through holes 41 are distributed along the length direction, for example, distributed along the left-right direction, facilitating the simultaneous installation of a plurality of pins 200 and facilitating the simultaneous bending of the plurality of pins 200 and the like. Each first through hole 41 can correspond to one pin 200, which can increase the total number of pins 200. In addition, by distributing the plurality of first through holes 41 along the length direction, it is beneficial to control the orderly arrangement of the plurality of pins 200 on the mounting portion 40, and facilitate the subsequent installation of the first cover plate 60 and the second cover plate 70. In addition, when the number of pins 200 is large, the mounting portion 40 can be made of plastic, or the inner wall of the first through hole 41 is coated with an insulating material to achieve insulation between adjacent two pins 200 and prevent short circuit.
[0178] In some embodiments of the present application, the outer surface of the mounting portion 40 further comprises a fourth surface 47, the fourth surface 47 is parallel to the first surface 42, the third surface 44 is connected to the first gong-shaped portion 20 through the fourth surface 47, and a part of the open groove 48 communicates with the fourth surface 47.
[0179] That is to say, in the present embodiment, the outer surface of the mounting portion 40 mainly comprises the first surface 42, the second surface 43, the third surface 44 and the fourth surface 47, the fourth surface 47 is connected to the third surface 44 and the first gong-shaped portion 20 respectively, and the third surface 44 is indirectly connected to the first gong-shaped portion 20. The first part of the open groove 48 is arranged on the first surface 42, the second part is arranged on the second surface 43, the third part is arranged on the third surface 44, and the fourth part is arranged on the fourth surface 47, that is, the open groove 48 simultaneously communicates with the first surface 42, the second surface 43, the third surface 44 and the fourth surface 47. In addition, the fourth surface 47 is parallel to the first surface 42, which is convenient for processing.
[0180] In the present embodiment, by adopting the fourth surface 47, the area of the region for processing the third surface 44 on the mounting portion 40 can be reduced, which is convenient for processing. In addition, by connecting the open groove 48 to the fourth surface 47, not only is it convenient to process the open groove 48 on the outer surface of the mounting portion 40, but also it can avoid the wall edge of the open groove 48 rubbing the winding wire.
[0181] According to one embodiment of the present application, in the thickness direction, the end of the opening slot 48 on the third surface 44 is closer to the central axis of the first winding portion 10 than the first through hole 41 on the third surface 44. For example, the opening slot 48 on the third surface 44 extends inwardly, the minimum distance between the inner wall of the opening slot 48 on the third surface 44 and the central axis of the first winding portion 10 is L1, and the minimum distance between the inner wall of the first through hole 41 adjacent to the opening slot 48 on the third surface 44 and the central axis of the first winding portion 10 is L2, L1 < L2. In this embodiment, in the thickness direction, the end of the opening slot 48 on the third surface 44 is closer to the central axis of the first winding portion 10 than the first through hole 41 on the third surface 44, which is beneficial to the protection of the winding wire and avoids the winding wire from contacting the pin 200 passing through the first through hole 41 on the third surface 44.
[0182] In some embodiments of the present application, in the thickness direction, the first through hole 41 on the first surface 42 is closer to the central axis of the first winding portion 10 than the opening slot 48 on the first surface 42. For example, the opening slot 48 on the first surface 42 extends inwardly, the minimum distance between the inner wall of the opening slot 48 on the first surface 42 and the central axis of the first winding portion 10 is L3, and the minimum distance between the inner wall of the first through hole 41 adjacent to the opening slot 48 on the first surface 42 and the central axis of the first winding portion 10 is L4, L4 < L3, which facilitates the connection of the pin 200 extending out of the first through hole 41 on the first surface 42 with the winding wire.
[0183] According to one embodiment of the present application, in the height direction, the width dimension of the end of the opening slot 48 away from the second tamper portion 30 is smaller than the width dimension of the end of the opening slot 48 close to the second tamper portion 30. For example, the axis direction of the first winding portion 10 is the up-down direction, the second tamper portion 30 is located below the first tamper portion 20, and the width dimension of the upper end of the opening slot 48 is smaller than the width dimension of the lower end of the opening slot 48. The upper section of the opening slot 48 can be a straight slot section extending in the up-down direction, and the lower section of the opening slot 48 can be a trumpet-shaped slot section with a narrow upper part and a wide lower part extending in the up-down direction. In this embodiment, by limiting the shape of the opening slot 48, the protection effect on the winding wire can be improved, and the winding wire in the first winding portion 10 and the opening slot 48 is prevented from being disconnected due to the edge friction of the opening slot 48.
[0184] The second cover plate 70 will be described in detail below in conjunction with specific embodiments.
[0185] The second cover plate 70 is arranged on the side of the first cover plate 60 away from the axis direction of the first winding portion 10 and is detachably connected with the first cover plate 60. The detachable connection modes include but are not limited to clamping, threaded connection, bolt connection, etc.
[0186] The inner wall surface of the second cover plate 70 opposite to the first cover plate 60 is provided with a plurality of second clamping portions 72 and a plurality of crimping protrusions 74. A second groove 73 is formed between two adjacent second clamping portions 72, or a second groove 73 is formed between the second clamping portion 72 and the edge of the second cover plate 70. The second groove 73 is used to install the connection part between the pin 200 and the lead 400, and the crimping protrusion 74 is used to abut the lead 400 after the second cover plate 70 is installed to the first cover plate 60.
[0187] In other words, the second cover plate 70 is arranged on the side of the first cover plate 60 away from the mounting portion 40, that is, the second cover plate 70 is arranged on the outside of the first cover plate 60. For example, on a projection surface extending in the height direction and the width direction, the orthographic projection of the second cover plate 70 covers the orthographic projection of the first cover plate 60. In this embodiment, by arranging the second cover plate 70, the lead 400 and the connection part between the lead 400 and the pin 200 can be shielded, and the appearance, structural stability and safety can be improved, and the connection part between the lead 400 and the pin 200 and the lead 400 are prevented from being affected by the external environment.
[0188] The second cover plate 70 is detachably connected with the first cover plate 60. The detachable connection modes include, but are not limited to, clamping, threaded connection, bolt connection, etc.
[0189] In addition, the inner wall surface of the second cover plate 70 opposite to the first cover plate 60 is provided with a plurality of second clamping portions 72 and a plurality of crimping protrusions 74. A second groove 73 is formed between two adjacent second clamping portions 72, or a second groove 73 is formed between the second clamping portion 72 and the edge of the second cover plate 70. The second groove 73 is used to install the connection part between the pin 200 and the lead 400, and the crimping protrusion 74 is used to abut the lead 400 after the second cover plate 70 is installed to the first cover plate 60.
[0190] That is, the second cover plate 70 is arranged outside at least a portion of the first cover plate 60, and the inner side of the second cover plate 70 is provided with a second clamping portion 72 and a crimping protrusion 74. The number of the second clamping portion 72 is multiple, and a second groove 73 is formed between any two adjacent second clamping portions 72. Alternatively, the second groove 73 is formed between the second clamping portion 72 and the edge of the second cover plate 70, for example, multiple second clamping portions 72 are distributed in the left-right direction, and the leftmost second clamping portion 72 and the left edge of the second cover plate 70 have the second groove 73, and the rightmost second clamping portion 72 and the right edge of the second cover plate 70 have the second groove 73. In the embodiment, by arranging the second groove 73, the connecting part between the pin 200 and the lead wire 400 can be installed in the second groove 73, so that the connecting part can be limited. In addition, after the second cover plate 70 is installed on the first cover plate 60, the crimping protrusion 74 can abut against the lead wire 400 to limit the lead wire 400. By installing the second cover plate 70 on the first cover plate 60, the lead wire 400 can be subjected to a force, so that at least a portion of the lead wire 400 is clamped between the crimping protrusion 74 and the first cover plate 60.
[0191] According to one embodiment of the present application, the mounting portion 40 has a length direction, a thickness direction and a height direction, the length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10. The plurality of first through holes 41 are distributed in the length direction.
[0192] That is, the long edge of the mounting portion 40 extends in the length direction of itself, the thick edge extends in the thickness direction of itself, and the high edge extends in the height direction of itself. The length direction is perpendicular to the axis direction of the first winding portion 10, the thickness direction is parallel to one radial direction of the first winding portion 10, and the height direction is parallel to the axis direction of the first winding portion 10, for example, the height direction is the Z-axis direction, the thickness direction is the X-axis direction, and the length direction is the Y-axis direction.
[0193] In some specific embodiments of the present application, as Figure 14As shown, the second cover plate 70 comprises: a baffle plate 75 and a connecting plate 76, the baffle plate 75 is located on the side of the first cover plate 60 away from the mounting portion 40, the inner wall of the baffle plate 75 is provided with the second clamping portion 72 and the crimping protrusion 74, and the connecting plate 76 is arranged on both sides of the baffle plate 75 in the length direction. The connecting plate 76 cooperates with the baffle plate 75 to form a "door" shape, for example, the baffle plate 75 extends in the up-down direction, at least a part of the first cover plate 60 is located on the inner side of the baffle plate 75, the inner wall of the baffle plate 75 is provided with the second clamping portion 72 and the crimping protrusion 74, the left side and the right side of the baffle plate 75 are respectively provided with the connecting plate 76, and the baffle plate 75 and the two connecting plates 76 cooperate to form a "door" shape structure with the opening open to the inner side. In addition, the connecting plate 76 is detachably connected with the first cover plate 60, and the detachable connection manner herein includes but is not limited to clamping, threaded connection, bolt connection and the like. In the embodiment, as shown in the figure, the baffle plate 75 is provided with the second clamping portion 72 and the crimping protrusion 74 on the inner wall, which not only facilitates processing, but also facilitates the limiting of the lead wire 400 and the like. By limiting the connecting plate 76 and the baffle plate 75 to form a "door" shape, the assembly between the second cover plate 70 and the first cover plate 60 is facilitated. Figure 12 As shown, by providing the second clamping portion 72 and the crimping protrusion 74 on the inner wall of the baffle plate 75, not only is the processing facilitated, but also the limiting of the lead wire 400 and the like is facilitated. By limiting the connecting plate 76 and the baffle plate 75 to form a "door" shape, the assembly between the second cover plate 70 and the first cover plate 60 is facilitated.
[0194] According to an embodiment of the present application, the second cover plate 70 further comprises: a plurality of limiting protrusions 77, the limiting protrusions 77 are arranged at one end of the baffle plate 75 in a direction parallel to the axis of the first winding portion 10, for example, at the lower end of the baffle plate 75. Adjacent two limiting protrusions 77 are spaced apart to form a limiting groove 78, in the direction parallel to the axis of the first winding portion 10, the limiting groove 78, the crimping protrusion 74 and the second groove 73 are located correspondingly, the lead wire 400 crimped by the crimping protrusion 74 can pass through the limiting groove 78, in the embodiment, by adopting the limiting groove 78, not only is the lead wire 400 facilitated to pass through, but also the lead wire 400 can be limited, and at the same time, the interior of the second cover plate 70 can be protected by the limiting protrusion 77.
[0195] In some specific embodiments of the present application, in the thickness direction of the baffle plate 75, for example, in the front-rear direction, the thickness of the limiting protrusion 77 and the thickness of the second clamping portion 72 are both greater than the thickness of the crimping protrusion 74, which can avoid the lead wire 400 being subjected to excessive force during crimping, and avoid the thickness of the second cover plate 70 being too high due to the need to accommodate the lead wire 400.
[0196] According to an embodiment of the present application, the depth of the limiting groove 78 is less than the depth of the second groove 73, which can limit the lead wire 400 without easily pulling the lead wire 400 outward from the second groove 73.
[0197] In some specific embodiments of the present application, the first cover plate 60 comprises: a first connecting body 65, a second connecting body 66 and a third connecting body 67.
[0198] Specifically, the second connecting body 66 is arranged on the first connecting body 65 and cooperates with the first connecting body 65 to form the first avoiding space 68, the second connecting body 66 is provided with the second through hole 61, and the third connecting body 67 is provided with a plurality of first grooves 63 for limiting the lead wire 400. For example, the first grooves 63 extend in a direction parallel to the axial direction of the first winding part 10.
[0199] The baffle 75 is arranged opposite to the second connecting body 66 and the third connecting body 67 in a direction perpendicular to the axial direction of the first winding part 10, and the connecting plate 76 is respectively clamped to the second connecting body 66 and the third connecting body 67.
[0200] That is, the first cover plate 60 mainly comprises the first connecting body 65, the second connecting body 66 and the third connecting body 67, the second connecting body 66 is connected to the first connecting body 65, and the second connecting body 66 and the first connecting body 65 cooperatively form the first avoiding space 68, so that the mounting part 40 can be avoided through the first avoiding space 68, that is, after the first cover plate 60 is installed, the mounting part 40 can extend into the first avoiding space 68.
[0201] The second connecting body 66 is provided with the second through hole 61, one end of the pin 200 passes through the second through hole 61 and is connected to the lead wire 400, and the third connecting body 67 is provided with a plurality of first grooves 63, for example, each first groove 63 extends in a direction parallel to the axial direction of the first winding part 10. At least a part of the lead wire 400 can be installed in the first groove 63, so that the limiting effect of the lead wire 400 can be achieved.
[0202] In addition, when the axial direction of the first winding part 10 is the up-down direction, the second connecting body 66 and the third connecting body 67 can be distributed in a spaced manner along the direction from top to bottom. At the same time, one baffle 75 can be arranged opposite to the second connecting body 66 and the third connecting body 67 in a direction from inside to outside, so as to achieve the protection of the second connecting body 66, the third connecting body 67 and the lead wire 400 and the like.
[0203] In addition, the connecting plate 76 is respectively clamped to the second connecting body 66 and the third connecting body 67, so as to facilitate installation and disassembly.
[0204] According to one embodiment of the present application, as shown in Figure 9 The first connecting body 65 comprises a first connecting part 651 and a second connecting part 652.
[0205] Specifically, the first connecting portion 651 is installed on the side of the mounting portion 40 away from the first winding portion 10, the first connecting portion 651 extends in a direction parallel to the axis of the first winding portion 10, for example, the first connecting portion 651 extends in the up-down direction, and is located on the outer side of the mounting portion 40. The second connecting body 66 and the third connecting body 67 are installed on the first connecting portion 651, and the second connecting portion 652 is installed on one end of the first connecting portion 651 in a direction parallel to the axis of the first winding portion 10, for example, the second connecting portion 652 is located on the upper end of the first connecting portion 651. As shown in Figure 11 the second connecting portion 652 and the first connecting portion 651 can cooperate to form a first avoiding space 68, and the mounting portion 40 and at least a part of the pin 200 can be installed in the first avoiding space 68. A part of the second connecting portion 652 protrudes from the outer surface of the first connecting portion 651, for example, the outer side of the second connecting portion 652 protrudes from the outer surface of the first connecting portion 651. A part of the second connecting body 66 is connected to the second connecting portion 652, and the two ends of the second connecting body 66 are spaced apart from the second connecting portion 652 in a direction parallel to the axis of the first winding portion 10 and form a gap 69, for example, the upper left side of the second connecting body 66 is spaced apart from the lower surface of the second connecting portion 652, and the upper right side of the second connecting body 66 is spaced apart from the lower surface of the second connecting portion 652. One end of the connecting plate 76 in a direction parallel to the axis of the first winding portion 10 is inserted into the gap 69, for example, a part of the upper end of the connecting plate 76 can be inserted into the gap 69, not only can improve the protection effect, but also can increase the limitation of the freedom of the second cover plate 72. Alternatively, in a direction parallel to the axis of the first winding portion 10, a part of the second connecting portion 652 is located on one side of the mounting portion 40, for example, the second connecting portion 652 is located above the first surface 42, and the second connecting portion 652 is spaced apart from the first surface 42, which can be used to avoid the bent pin 200. Alternatively, in the direction close to the axis of the first winding portion 10, the edge of the second connecting portion 652 has an arc-shaped groove, as Figure 9As shown, for example, the inner edge of the second connecting portion 652 has an arc-shaped groove which can avoid the gear assembly 500 and the like. In addition, the second connecting portion 652 and the blocking portion 50 cooperate to form a space, and the pin 200 in the space can be avoided, accommodated, protected and the like. Optionally, in the direction parallel to the axis of the first winding portion 10, one end of the second extending portion 53 is higher than the blocking portion 50, for example, the upper end of the second extending portion 53 is higher than the upper edge of the blocking portion 50, which is beneficial to apply force to the pin 200 through the space above the blocking portion 50. Optionally, when the second extending portion 53 is connected with the first connecting body 65, a part of the second connecting portion 652 can be lapped on the second extending portion 53, which improves the structural stability, connection tightness and convenience, and after the second connecting portion 652 is lapped with the second extending portion 53, the second connecting portion 652 and the blocking portion 50 have a space, which can avoid the mounting portion 40 and the bent pin 200.
[0206] In some embodiments of the present application, in the direction parallel to the axis of the first winding portion 10, the other end of the connecting plate 76 is located outside the second connecting body 66, for example, a part of the lower end of the connecting plate 76 is located outside the second connecting body 66, which can further improve the protection effect.
[0207] According to one embodiment of the present application, as shown in Figure 13 The crimping protrusion 74 has a plurality of protruding portions 741 distributed at intervals, for example, the crimping protrusion 74 extends in the up-down direction, and the surface of the crimping protrusion 74 includes a plurality of protruding portions 741 distributed at intervals in the up-down direction. In the present embodiment, by adopting a plurality of protruding portions 741, the mounting stability of the lead 400 can be improved.
[0208] Further, the extending direction of the crimping protrusion 74 is parallel to the axis direction of the first winding portion 10, and the plurality of protruding portions 741 are distributed at intervals along the extending direction of the crimping protrusion 74, which can improve the stability of the lead 400 in the direction parallel to the axis direction of the first winding portion 10. Optionally, the axial direction of the lead 400 can be parallel to the axis direction of the first winding portion 10, and by adopting the protruding portion 741, the movement of the lead 400 in the axial direction can be avoided.
[0209] Although some specific embodiments of the present application have been described in detail by examples, those skilled in the art should understand that the above examples are only for illustration, not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A coil frame (100), characterized in that, include: The first winding portion (10) is cylindrical in shape and is used to wind the winding wire; The first serrated part (20) and the second serrated part (30) are provided at one end of the first winding part (10) in the axial direction, and the second serrated part (30) is provided at the other end of the first winding part (10) in the axial direction. Mounting part (40) is provided on the outer periphery of the first blade-shaped part (20). The mounting part (40) has a length direction, a thickness direction and a height direction. The length direction is perpendicular to the axis of the first winding part (10). The thickness direction is parallel to the radial direction of the first winding part (10). The height direction is parallel to the axis of the first winding part (10). The outer surface of the mounting part (40) includes a first surface (42), a second surface (43) and a third surface (44). The first surface (42) and the third surface (44) are spaced apart in the height direction and connected by the second surface (43). The second surface (43) is located on one side of the mounting part (40) in the thickness direction. The mounting part (40) is provided with a plurality of first through holes (41). The first through holes (41) are used to install pins (200). The plurality of first through holes (41) are spaced apart along the length direction. A first cover plate (60) is provided on at least a portion of the mounting portion (40) on the side away from the axis of the first winding portion (10). The first cover plate (60) has a first clearance space (68) to avoid the mounting portion (40). The first cover plate (60) includes: a first connector (65), a second connector (66) and a third connector (67). The second connector (66) is provided on the first connector (65) and cooperates with the first connector (65) to form the first clearance space (68). The second connector (66) is provided with a second through hole (61). One end of the pin (200) passes through the second through hole (61) and is connected to the lead wire (400). The third connector (67) is provided with a plurality of first grooves (63). The first grooves (63) are used to limit the lead wire (400). The second cover plate (70) is located on the side of the first cover plate (60) away from the axis of the first winding part (10). The second cover plate (70) can cover the lead wire (400) and the connection part between the lead wire (400) and the pin (200). In the length direction, the second connector (66) and the third connector (67) are respectively engaged with the second cover plate (70) on both sides.
2. The coil frame (100) according to claim 1, characterized in that, In the length direction, the second connector (66) and the third connector (67) are respectively provided with snap-fit protrusions (64) on both sides, and the second cover plate (70) is provided with snap-fit grooves (71) at the positions corresponding to the snap-fit protrusions (64).
3. The coil frame (100) according to claim 1, characterized in that, In the length direction, the second connector (66) and the third connector (67) are respectively provided with snap-fit grooves (71) on both sides, and the second cover plate (70) is provided with snap-fit protrusions (64) at the positions corresponding to the snap-fit grooves (71).
4. The coil frame (100) according to claim 1, characterized in that, In the length direction, one of the second connector (66) and the third connector (67) is provided with a snap-fit groove (71) on both sides, and the other is provided with a snap-fit protrusion (64) on both sides. The second cover plate (70) is provided with a snap-fit protrusion (64) at a position corresponding to the snap-fit groove (71), and a snap-fit groove (71) is provided at a position corresponding to the snap-fit protrusion (64).
5. The coil frame (100) according to any one of claims 2-4, characterized in that, The number of the snap-fit protrusions (64) and the snap-fit grooves (71) are multiple and correspond one-to-one. In the height direction, the multiple snap-fit protrusions (64) are distributed at intervals.
6. The coil frame (100) according to claim 2, characterized in that, Along the radial direction of the first winding portion (10), the cross-sectional shape of the snap-fit protrusion (64) is triangular. The outer side of the snap-fit protrusion (64) includes a first side, a second side (641) and a third side (642). The first side is connected to the side of the second connector (66) or the third connector (67). The second side (641) is spaced apart from the first connector (65). The third side (642) is connected to the first side and the second side (641) respectively. The included angle between the third side (642) and the second side (641) is an acute angle.
7. The coil frame (100) according to claim 1, characterized in that, In the stated height direction, the second connector (66) and the third connector (67) are spaced apart; and / or, In the height direction, the plurality of first through holes (41) and the plurality of first slots (63) correspond one to one.
8. The coil frame (100) according to claim 1, characterized in that, Also includes: A blocking part (50) protrudes from the surface of the mounting part (40) away from the second blade (30) and is located on the side of the first through hole (41) near the axis of the first winding part (10). The blocking part (50) can prevent metal beads generated during the metal processing of the pin (200) from rolling toward the axis of the first winding part (10). The blocking part (50) is detachably connected to the first cover plate (60).
9. The coil frame (100) according to claim 8, characterized in that, The blocking part (50) includes: The body (51) is located on the side of the first cover plate (60) close to the axis of the first winding portion (10) and can prevent the metal beads generated during the metal processing of the pin (200) from rolling toward the axis of the first winding portion (10). The first extension (52) and the second extension (53) are connected in the length direction. One end of the first extension (52) is connected to the end of the body (51), and the other end of the first extension (52) is connected to the second extension (53). The second extension (53), the first extension (52) and the first winding part (10) cooperate to form a "U"-shaped part with the opening facing the axis of the first winding part (10). The first connecting body (65) has a second clearance space (62). The second extension (53) is located in the second clearance space (62). The second extension (53) is detachably connected to the first cover plate (60).
10. The coil frame (100) according to claim 9, characterized in that, In a direction parallel to the axis of the first winding portion (10), the first blade-shaped portion (20) overlaps with the first connector (65).