Servo motor with combined iron core structure

By using a servo motor with a combined iron core structure, parallel conductive components and an insulating frame, continuous winding of 12 windings is achieved, which solves the problem of cumbersome winding of traditional servo motors, improves work efficiency and reduces costs.

CN224264729UActive Publication Date: 2026-05-19CHANGZHOU 3X MOTION TECH LTD BY SHARE LTD LTD CO
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU 3X MOTION TECH LTD BY SHARE LTD LTD CO
Filing Date
2025-05-14
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing servo motor coil windings need to be connected separately, which makes the winding process cumbersome and reduces work efficiency.

Method used

The system adopts a combined iron core structure and achieves continuous winding of 12 windings by interlacing parallel conductive components on the frame. The slots and plugs of the parallel conductive components cooperate to reduce subsequent wiring processes, eliminate circuit board paralleling, and use an insulated frame for logic paralleling.

Benefits of technology

It simplifies the winding process, reduces steps, lowers material costs, while maintaining output torque performance and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a servo motor with a combined iron core structure, which comprises frameworks and a stator iron core, the number of the frameworks is 12, the frameworks are respectively arranged on the stator iron core, a winding is arranged in each framework, doubling conductive pieces are arranged on the 12 frameworks in a staggered manner, and the stator iron core is of a split combined structure. The top of the framework where the doubling conductive part is installed is provided with an insertion groove, the bottom of the doubling conductive part is provided with an insertion rod inserted into the insertion groove, and the top of the doubling conductive part is provided with a binding post. According to the utility model, the doubling conductive members are arranged on the skeleton in a staggered manner, and the winding arranged on the stator iron core is adjusted from conventional 12 split independent winding to four coil continuous winding, so that the subsequent rewiring process is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of servo motor technology, and in particular to a servo motor with a combined iron core structure. Background Technology

[0002] Current servo motors use 12 sets of coil windings, each requiring a separate lead wire, totaling W, U, and V wires. During manufacturing, due to the alternating arrangement of the W, U, and V wires, it takes four turns to wind all 12 sets of coils before finally connecting the main bus of the W, U, and V wires to a separate circuit board. This traditional installation structure leads to cumbersome winding processes and reduces the servo motor's operating efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a servo motor with a combined iron core structure to solve the problems encountered in the background art.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows:

[0005] A servo motor with a combined iron core structure includes a frame and a stator iron core. The frame has 12 parts, which are respectively installed on the stator iron core. Each frame has a winding installed in it. Parallel conductive elements are installed alternately on the 12 frames. The stator iron core is a split combined structure.

[0006] In the above scheme, the top of the skeleton on which the parallel conductive component is installed has a slot, the bottom of the parallel conductive component has a plug rod inserted into the slot, and the top of the parallel conductive component has a terminal post.

[0007] As a preferred embodiment, a wire-passing hole is provided on one side of the top of the frame on which the parallel conductive component is installed. The terminal has a U-shaped structure, and the bottom of its slot is integrally connected to the plug rod. The material of the parallel conductive component is any one of copper, aluminum, stainless steel, and silver.

[0008] The frame includes an outer backing plate, an inner backing plate, and a winding frame. One side of the winding frame is connected to the outer backing plate, and the other side is connected to the inner backing plate. The winding is installed in the winding frame and is limited by the outer backing plate and the inner backing plate. A slot for connecting to the stator core is provided in the middle of the winding frame.

[0009] As a preferred embodiment, the inner wall of the slot is provided with limiting wings.

[0010] The stator core includes a core yoke and a core tooth. The outer circumferential surface of the core tooth is provided with a tooth profile that engages with a slot. The core tooth is glued to the core yoke through the tooth profile.

[0011] Compared with existing technologies, the advantages of this invention are as follows: By interlacing the parallel conductive elements on the frame, the windings on the stator core are adjusted from the conventional 12 individually wound segments to 4 continuously wound coils, thereby reducing the subsequent rewiring process. Furthermore, by designing parallel conductive elements and slots on the insulating frame on the stator core, the parallel conductive elements are used for partial parallel winding operations. Compared with traditional structures, this saves the circuit board used for logic paralleling, while achieving the same output torque performance. Attached Figure Description

[0012] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the skeleton structure in this utility model;

[0016] Figure 4 for Figure 3 A structural diagram from another perspective;

[0017] Figure 5 This is a schematic diagram of the structure of the parallel conductive component in this utility model.

[0018] The following numbers are labeled in the diagram: 1-frame; 11-slot; 12-threading hole; 13-outer backing plate; 14-inner backing plate; 15-slot; 16-winding frame; 17-limiting wing; 2-parallel conductive component; 21-insertion rod; 22-terminal; 3-winding; 31-lead wire; 4-iron core yoke; 5-iron core tooth; 51-tooth profile. Detailed Implementation

[0019] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the utility model will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of this utility model, and therefore only show the relevant components of this utility model.

[0020] Based on the technical solution of this utility model, without changing the essential spirit of this utility model, those skilled in the art can propose various interchangeable structural methods and implementation methods. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model, and should not be regarded as the entirety of this utility model or as a limitation or restriction of the technical solution of this utility model.

[0021] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0022] like Figure 1 and Figure 2 As shown, a servo motor with a combined iron core structure includes a frame 1 and a stator core. Twelve frames 1 are mounted on the stator core, and each frame 1 contains a winding 3, a common structure in conventional servo motors. Compared to traditional servo motors, this design features 12 frames 1 with staggered parallel conductors 2, which connect the wire ends of the windings 3 in parallel, thus avoiding individual windings.

[0023] Furthermore, to facilitate parallel winding and make it easier for workers to wind the components, the stator core is designed as a modular assembly structure. In the stator structure, the winding process of the frame 1 is changed from winding 12 individual single-tooth windings separately to winding 4 single-tooth windings connected together. This does not interrupt the parallel installation structure, reduces the subsequent parallel winding process, and eliminates the need to use a circuit board for additional parallel winding.

[0024] The top of the frame 1 on which the parallel conductive component 2 is installed has a slot 11, and the bottom of the parallel conductive component 2 has a plug rod 21 that is inserted into the slot 11. When inserted, it is interference-fitted. The top of the parallel conductive component 2 has a terminal post 22 for connecting two wires.

[0025] As a preferred embodiment, the top side of the frame 1 on which the parallel conductor 2 is mounted has a wire-passing hole 12 for threading the wire end through and securing it, facilitating the paralleling operation. The terminal 22 has a U-shaped structure, with its slot bottom integrally connected to the plug rod 21, for connecting the two wires of the winding 3. The material of the parallel conductor 2 can be any one of copper, aluminum, stainless steel, or silver; copper sheets or copper strips with good conductivity are preferred due to their high conductivity and low cost.

[0026] The stator structure paralleling process has been changed from the traditional method of connecting all 12 windings 3 to the circuit board using a circuit board, to setting through holes 12 and copper plate slots 11 on the insulated frame 1. By connecting a few wires on the copper plate, logic paralleling is achieved, reducing raw material costs.

[0027] The frame 1 is made of insulating material and includes an outer backing plate 13, an inner backing plate 14, and a winding frame 16. One side of the winding frame 16 is connected to the outer backing plate 13, and the other side is connected to the inner backing plate 14. The winding 3 is installed in the winding frame 16 and is limited by the outer backing plate 13 and the inner backing plate 14, which clamps the winding 3 between the two backing plates. A slot 15 for connecting to the stator core is opened in the middle of the winding frame 16.

[0028] As a preferred embodiment, the inner wall of the slot 15 is provided with a limiting wing 17, which clamps the tooth 51 when it passes through, thereby fixing the stator core and the frame 1 together.

[0029] In implementation, the stator core includes a core yoke 4 and a core toothed portion 5. The outer circumferential surface of the core toothed portion 5 is provided with tooth profiles 51 that engage with a slot 15. The tooth profiles 51 are engaged and fixed with limiting wings 17 on the inner wall of the slot 15, thereby bonding and fixing the core toothed portion 5 to the core yoke 4 through the tooth profiles 51. This stator core structure uses a separate stator core yoke 4 and core toothed portion 5, with several coils wound onto the insulating frame 1 through specific tooling connections.

[0030] This invention, by interlacing parallel conductive elements 2 on the frame 1, adjusts the winding 3 on the stator core from the conventional 12 individually wound segments to 4 continuously wound coils, thereby reducing the subsequent rewiring process. Furthermore, the parallel conductive elements 2 and slots 11 are designed on the insulating frame 1 on the stator core. The parallel conductive elements 2 are used for partial parallel winding, saving the circuit board used for logic paralleling compared to the traditional structure, while achieving the same output torque performance.

[0031] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. These undisclosed elements are all prior art known to those skilled in the art.

[0032] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. A servo motor with a combined iron core structure, comprising a frame (1) and a stator core, wherein the frame (1) comprises 12 units respectively mounted on the stator core, and each frame (1) contains a winding (3), characterized in that: The 12 skeletons (1) are staggered with parallel conductive components (2), and the stator core is a split-combination structure.

2. The servo motor with a combined iron core structure according to claim 1, characterized in that: The top of the frame (1) on which the parallel conductive component (2) is installed has a slot (11), the bottom of the parallel conductive component (2) has a plug (21) inserted into the slot (11), and the top of the parallel conductive component (2) has a terminal post (22).

3. A servo motor with a combined iron core structure according to claim 2, characterized in that: A wire hole (12) is provided on one side of the top of the skeleton (1) on which the parallel conductive component (2) is installed.

4. A servo motor with a combined iron core structure according to claim 2, characterized in that: The terminal block (22) has a U-shaped structure, and the bottom of its slot is integrally connected to the plug (21).

5. A servo motor with a combined iron core structure according to claim 2, characterized in that: The frame (1) includes an outer backing plate (13), an inner backing plate (14), and a winding frame (16). One side of the winding frame (16) is connected to the outer backing plate (13), and the other side is connected to the inner backing plate (14). The winding (3) is installed in the winding frame (16) and is limited by the outer backing plate (13) and the inner backing plate (14). A slot (15) for connecting with the stator core is provided in the middle of the winding frame (16).

6. A servo motor with a combined iron core structure according to claim 5, characterized in that: The inner wall of the slot (15) is provided with a limiting wing (17).

7. A servo motor with a combined iron core structure according to claim 5, characterized in that: The stator core includes a core yoke (4) and a core tooth (5). The outer circumferential surface of the core tooth (5) is provided with a tooth profile (51) that engages with the slot (15). The core tooth (5) is glued to the core yoke (4) through the tooth profile (51).

8. A servo motor with a combined iron core structure according to claim 1, characterized in that: The material of the parallel conductive component (2) is any one of copper, aluminum, stainless steel, or silver.