Numerical control mud cutting machine for ceramic body molding

By introducing a support base, a scale plate, and a transmission mechanism into the CNC clay cutting machine, the problem of unreasonable adjustment of the clay cutting width of ceramic blanks was solved, and the clay cutting efficiency and cut neatness were improved.

CN223790710UActive Publication Date: 2026-01-13HUNAN ZHANPENGXIANG TECH CO LTD
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Patent Information

Application Number
CN202422986917.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-01-13
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing CNC clay cutting machine used for ceramic blank molding lacks the function of predictive measurement, making it difficult to reasonably adjust the cutting width of the ceramic blank during the cutting process, resulting in poor cutting effect and low efficiency.

Method used

A structure including a support base, a scale plate, a telescopic cylinder, a hydraulic cylinder, and a transmission mechanism was designed. By predicting the amount through the scale plate and adjusting the position of the movable frame through the transmission mechanism, precise control of the cutting width of the ceramic blank can be achieved.

Benefits of technology

It enables reasonable adjustment of the predicted amount of ceramic blank and the cutting width before cutting, thereby improving cutting efficiency and the neatness of the cut.

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Abstract

The utility model discloses a numerical control mud cutting machine for ceramic body molding, which belongs to the technical field of numerical control mud cutting machines and comprises a supporting seat and a transmission mechanism, a scale plate is fixedly arranged on the front end face of the supporting seat, an L-shaped plate is fixedly connected to the right side of the supporting seat, and a control panel is mounted on the right side of the L-shaped plate. A telescopic air cylinder is installed on the left side of the L-shaped plate, a movable plate is fixedly connected to the output end of the telescopic air cylinder, and a fixed plate is arranged on the left side of the movable plate. Through the structural design of the hydraulic cylinder, the cutter, the movable frame, the fixed plate, the movable plate, the telescopic air cylinder, the scale plate, the L-shaped plate and the control panel, pre-measurement can be carried out before mud cutting is carried out on a ceramic body, so that operation is simplified, mud cutting efficiency is improved, and the problem that a function of pre-measurement on the ceramic body is not achieved is solved. The problems that during clay cutting, the clay cutting width of the ceramic blank is difficult to reasonably adjust, the clay cutting effect is poor, and the clay cutting efficiency is low are solved.
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Description

Technical Field

[0001] This utility model relates to the field of CNC clay cutting machine technology, specifically a CNC clay cutting machine for ceramic blank molding. Background Technology

[0002] Ceramics is a general term for pottery and porcelain. Common ceramic materials include clay, alumina, and kaolin. Ceramic materials generally have high hardness but poor plasticity. Besides being used for tableware and decoration, ceramics also play an important role in the development of science and technology. Traditional ceramic production, constrained by traditional techniques, relied heavily on labor-intensive, manual operations. Traditional methods involved manually cutting clay, measuring by hand, or roughly estimating lengths by eye, resulting in uneven cuts and inconsistent lengths. Therefore, CNC clay cutting machines are now widely used to replace manual clay cutting.

[0003] A search revealed Chinese patent CN219153265U, which discloses a CNC clay cutter for ceramic blank molding. This CNC clay cutter includes an operating table and left and right conveyor belts positioned on the top left and right sides of the operating table. By incorporating a cleaning component, the machine uses scrapers on the top of two rinsing components to initially remove residue from the cutter surface after it enters the cleaning cylinder. The removed clay automatically slides down the inclined top surface of the scraper into a storage chamber for centralized storage. Clean water in the water tank is compressed by a piston and rapidly enters the buffer chamber through the output pipe, then sprays onto the cutter surface through the outlet, further cleaning the cutter and ensuring a smooth cut surface during subsequent cutting. Furthermore, the wastewater from cleaning enters the storage chamber between the support plate and the filter plate through the drain outlet, is filtered, and then returns to the water tank, thus avoiding water waste.

[0004] However, the above design still has shortcomings. It does not have the function of predicting the amount of ceramic blank, making it difficult to reasonably adjust the cutting width of the ceramic blank during cutting, resulting in poor cutting effect and low cutting efficiency.

[0005] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The purpose of this invention is to provide a CNC clay cutting machine for making ceramic blanks, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a CNC clay cutting machine for ceramic blank molding, comprising a support base and a transmission mechanism. A scale plate is fixedly provided on the front end face of the support base, an L-shaped plate is fixedly connected to the right side of the support base, a control panel is installed on the right side of the L-shaped plate, a telescopic cylinder is installed on the left side of the L-shaped plate, a movable plate is fixedly connected to the output end of the telescopic cylinder, and a fixed plate is provided on the left side of the movable plate.

[0008] As a further embodiment of this utility model: a movable frame is movably arranged between the fixed plate and the movable plate, and a transmission mechanism is provided at the bottom of the movable frame.

[0009] As a further embodiment of this utility model: a hydraulic cylinder is installed on the top of the movable frame, and a cutter is fixedly connected to the output end of the hydraulic cylinder.

[0010] As a further embodiment of this utility model: the transmission mechanism includes a forward and reverse motor, the output end of the forward and reverse motor is fixedly connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to a moving block, and a crossbar is movably disposed through the lower end surface of the moving block.

[0011] As a further embodiment of this utility model: a first transmission block is fixedly connected to the top of the movable block, a first connecting block is fixedly connected to the top of the first transmission block, and the top of the first connecting block is fixedly connected to the bottom of the rear end of the movable frame.

[0012] As a further embodiment of this utility model: a sliding rod is provided in front of the first connecting block, a sliding sleeve is slidably sleeved on the outer wall of the sliding rod, a second transmission block is fixedly connected to the top of the sliding sleeve, a second connecting block is fixedly connected to the top of the second transmission block, and the top of the second connecting block is fixedly connected to the bottom of the front end of the movable frame.

[0013] As a further embodiment of this utility model: support legs are fixedly connected to the four corners of the bottom of the support base, and wear-resistant blocks are fixedly connected to the bottom of the support legs.

[0014] This utility model has the following beneficial effects:

[0015] (1) Through the structural design of hydraulic cylinder, cutter, movable frame, fixed plate, movable plate, telescopic cylinder, scale plate, L-shaped plate and control panel, the amount of clay can be predicted before the clay is cut into the ceramic blank, thereby simplifying the operation and improving the clay cutting efficiency. This solves the problem that the ceramic blank does not have the function of predicting the amount of clay, it is difficult to reasonably adjust the clay cutting width of the ceramic blank when cutting clay, the clay cutting effect is poor and the clay cutting efficiency is low.

[0016] (2) Through the structural design of the transmission mechanism, the position of the movable frame can be easily adjusted, thereby facilitating the adjustment of the cutting width of the ceramic blank and improving the convenience of the device. Attached Figure Description

[0017] Figure 1 This is a partial three-dimensional schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal partial structure of the present invention from the front view.

[0019] Figure 3 This is a top view of a partial structure of the transmission mechanism of this utility model;

[0020] Figure 4 This is a magnified partial structural diagram of point A in this utility model.

[0021] In the diagram: 1. Hydraulic cylinder; 2. Cutter; 3. Movable frame; 4. Fixed plate; 5. Support base; 6. Outrigger; 7. Movable plate; 8. Telescopic cylinder; 9. Transmission mechanism; 901. Forward and reverse motor; 902. Threaded rod; 903. Moving block; 904. First transmission block; 905. First connecting block; 906. Slide rod; 907. Sliding sleeve; 908. Second connecting block; 909. Second transmission block; 910. Crossbar; 10. Scale plate; 11. L-shaped plate; 12. Control panel. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of this utility model in any way.

[0023] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0024] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0025] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Please see Figure 1-4 An embodiment of this utility model is provided: a CNC clay cutting machine for ceramic blank molding, including a support base 5 and a transmission mechanism 9. Support legs 6 are fixedly connected to the four corners of the bottom of the support base 5. Wear-resistant blocks are fixedly connected to the bottom of the support legs 6. A scale plate 10 is fixedly provided on the front end face of the support base 5. An L-shaped plate 11 is fixedly connected to the right side of the support base 5. A control panel 12 is installed on the right side of the L-shaped plate 11. A telescopic cylinder 8 is installed on the left side of the L-shaped plate 11. A movable plate 7 is fixedly connected to the output end of the telescopic cylinder 8. A fixed plate 4 is provided on the left side of the movable plate 7.

[0028] Specifically, such as Figure 1 and Figure 2 As shown, in use, before cutting the ceramic blank, the ceramic blank is placed on the support base 5 and attached to the fixed plate 4. Then, the control panel 12 is operated to start the telescopic cylinder 8, which can drive the movable plate 7 to move closer to the fixed plate 4 through the output end of the telescopic cylinder 8 until it contacts the ceramic blank and effectively fixes it. Then, the scale plate 10 is visually inspected and the position of the movable frame 3 is adjusted. After the position of the movable frame 3 is adjusted, the control panel 12 is operated to start the hydraulic cylinder 1, which can drive the cutter 2 to move downward through the output end of the hydraulic cylinder 1, thereby cutting the ceramic blank. This solves the problems of not having the function of predicting the amount of ceramic blank, making it difficult to reasonably adjust the cutting width of the ceramic blank during cutting, resulting in poor cutting effect and low cutting efficiency.

[0029] A movable frame 3 is movably arranged between the fixed plate 4 and the movable plate 7. A transmission mechanism 9 is provided at the bottom of the movable frame 3. The transmission mechanism 9 includes a forward and reverse motor 901. A threaded rod 902 is fixedly connected to the output end of the forward and reverse motor 901. A moving block 903 is threadedly connected to the outer wall of the threaded rod 902. A crossbar 910 is movably arranged through the lower end surface of the moving block 903. A first transmission block 904 is fixedly connected to the top of the moving block 903. A first connecting block 905 is fixedly connected to the top of the first transmission block 904. The top of the connecting block 905 is fixedly connected to the bottom rear end of the movable frame 3. A sliding rod 906 is provided in front of the first connecting block 905. A sliding sleeve 907 is slidably sleeved on the outer wall of the sliding rod 906. A second transmission block 909 is fixedly connected to the top of the sliding sleeve 907. A second connecting block 908 is fixedly connected to the top of the second transmission block 909. The top of the second connecting block 908 is fixedly connected to the bottom front end of the movable frame 3. A hydraulic cylinder 1 is installed on the top of the movable frame 3. A cutter 2 is fixedly connected to the output end of the hydraulic cylinder 1.

[0030] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in use, the output end of the forward and reverse motor 901 drives the threaded rod 902 to rotate. The rotation of the threaded rod 902 drives the moving block 903 to move. The movement of the moving block 903 drives the first connecting block 905 to move through the movement of the first transmission block 904. The movement of the first connecting block 905 drives the movable frame 3 to move through the cooperation of the sliding rod 906, the sliding sleeve 907, the second connecting block 908, and the second transmission block 909. This achieves the purpose of facilitating the adjustment of the position of the movable frame 3, thereby facilitating better cutting of the ceramic blank.

[0031] Working principle: In this application, before cutting the ceramic blank, the ceramic blank is placed on the support base 5 and attached to the fixed plate 4. Then, the control panel 12 is operated to start the telescopic cylinder 8, which drives the movable plate 7 to move closer to the fixed plate 4 through the output end of the telescopic cylinder 8 until it contacts the ceramic blank and effectively fixes it. Then, the scale plate 10 is visually inspected and the position of the movable frame 3 is adjusted. The output end of the forward and reverse motor 901 drives the threaded rod 902 to rotate. The rotation of the threaded rod 902 drives the moving block 903 to move. The movement of the moving block 903 drives the first connecting block 905 to move through the movement of the first transmission block 904. The movement of the first connecting block 905 drives the movable frame 3 to move through the cooperation of the sliding rod 906, the sliding sleeve 907, the second connecting block 908, and the second transmission block 909. After the position of the movable frame 3 is adjusted, the control panel 12 is operated to start the hydraulic cylinder 1, which drives the cutter 2 to move downward through the output end of the hydraulic cylinder 1, thereby cutting the ceramic blank.

[0032] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. At the same time, the electrical components mentioned in this application are all connected to an external power supply and control switch when in use. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Therefore, this utility model will not explain the control method and circuit connection in detail. Moreover, the external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device.

[0033] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above are only preferred embodiments of this utility model. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of this utility model, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A numerical control clay cutting machine for modeling ceramic bodies, comprising a support seat (5) and a transmission mechanism (9), characterized in that: The front end face of the support seat (5) is fixedly provided with a scale board (10), the right side of the support seat (5) is fixedly connected with an L-shaped plate (11), the right side of the L-shaped plate (11) is mounted with a control panel (12), the left side of the L-shaped plate (11) is mounted with a telescopic air cylinder (8), the output end of the telescopic air cylinder (8) is fixedly connected with a movable plate (7), and the left side of the movable plate (7) is provided with a fixed plate (4).

2. A numerical control clay cutting machine for modeling a ceramic body according to claim 1, characterized in that: An activity frame (3) is movably arranged between the fixed plate (4) and the movable plate (7), and the bottom of the activity frame (3) is provided with a transmission mechanism (9).

3. A numerical control clay cutting machine for modeling a ceramic body according to claim 2, characterized in that: The top of the activity frame (3) is mounted with a hydraulic cylinder (1), and the output end of the hydraulic cylinder (1) is fixedly connected with a cutter (2).

4. A numerical control clay cutting machine for modeling a ceramic body according to claim 1, characterized in that: The transmission mechanism (9) comprises a reversible motor (901), the output end of the reversible motor (901) is fixedly connected with a threaded rod (902), the outer wall of the threaded rod (902) is threadedly connected with a moving block (903), and the lower end surface of the moving block (903) is movably provided with a cross bar (910).

5. A numerical control clay cutting machine for modeling a ceramic body according to claim 4, characterized in that: The top of the moving block (903) is fixedly connected with a first transmission block (904), the top of the first transmission block (904) is fixedly connected with a first connecting block (905), and the top of the first connecting block (905) is fixedly connected with the rear end bottom of the activity frame (3).

6. A numerical control clay cutting machine for modeling a ceramic body according to claim 5, characterized in that: The front of the first connecting block (905) is provided with a sliding rod (906), the outer wall of the sliding rod (906) is slidably sleeved with a sliding sleeve (907), the top of the sliding sleeve (907) is fixedly connected with a second transmission block (909), the top of the second transmission block (909) is fixedly connected with a second connecting block (908), and the top of the second connecting block (908) is fixedly connected with the front end bottom of the activity frame (3).

7. A numerical control clay cutting machine for modeling a ceramic body according to claim 1, characterized in that: The four corners of the bottom of the support seat (5) are fixedly connected with supporting legs (6), and the bottom of the supporting leg (6) is fixedly connected with wear-resistant blocks.

Citation Information

Patent Citations

  • Numerical control mud cutting machine for ceramic body molding

    CN219153265U