Linear guide rail structure capable of being assembled

Abstract

The utility model discloses a linear guide rail structure capable of being assembled, which comprises a guide rail, the two sides of the guide rail are R-shaped, the bottom of the guide rail is provided with a mounting table for mounting, the top of the guide rail is provided with a mounting bolt for limiting and fixing, and the threaded end of the mounting bolt penetrates through the guide rail and extends into the mounting table. The number of the mounting bolts is multiple, the mounting bolts are evenly distributed, and the mounting bolts sink into the guide rail. Compared with the prior art, the guide rail mounting structure has the advantages that step type shoulder machining is omitted or simplified, the positioning pin and the press-in component are combined for use, the mounting process is simplified, the cost is reduced, the structural stability is good, machining difficulty and cost are reduced, and an efficient and stable guide rail mounting solution is provided under various working conditions.

Description

Technical Field

[0001] This utility model belongs to the field of linear guide technology, and in particular relates to an assemblable linear guide structure. Background Technology

[0002] Linear guides are widely used in various manufacturing equipment, machine tools, semiconductor and display panel production equipment, robotic systems, logistics automation facilities, and precision measuring instruments to achieve high-precision linear motion. Over 70 years ago, linear guide technology emerged under conditions of limited machining precision. At that time, machining relied primarily on general-purpose machine tools and the experience of skilled workers, thus requiring an installation tolerance of approximately ±0.5mm. In this context, to adjust straightness and parallelism on-site, traditional installation methods maintained a gap of approximately 1mm between the guide rail fixing bolt holes and the guide rail body. However, with this structure, after tightening the bolts, the guide rail only adheres tightly to a specific area on the bottom surface. When there is an impact on the side or a load exceeding the adhesion force of that area, the guide rail is prone to displacement, making it difficult to guarantee the overall machine accuracy. To improve this problem, traditional methods often involve creating steps on the side of the guide rail or machining grooves of the same width as the guide rail on the bottom, using side clamping components to apply lateral pressure and fix the guide rail. While this method is an improvement, it still requires additional step or groove machining, additional parts, highly skilled workers, and a longer assembly time, increasing cost and complexity. The 1mm gap method, which has been used for 70 years, is outdated and inefficient in modern industry. Today, with the development of CNC machining technology, the precision of base machining and tapping can easily reach ±0.1mm or even ±0.02mm. However, the traditional installation concept has not been updated, resulting in the continued use of outdated large gaps and complicated processes during on-site installation, causing unnecessary waste of time, cost and manpower.

[0003] Existing linear guides are widely used in semiconductor and display panel production lines, precision machining equipment, robots, and various automated equipment. Traditional mounting methods typically employ a stepped shoulder structure. This is achieved by machining a stepped structure onto the guide mounting base and using side-press-in components for additional fixation, thereby ensuring the structural stability of the guide under high-speed movement, external vibration, and impact conditions.

[0004] However, this traditional method has the following problems:

[0005] 1. High processing cost: Manufacturing precision stepped shoulder structures requires additional precision machining processes and time, which significantly increases production costs.

[0006] 2. Complex installation: Additional press-fit parts, bolts, etc. are required, which increases the assembly steps and time.

[0007] 3. Lack of flexibility in certain specific working conditions: The application of this method is limited in scenarios where space is limited or rapid installation is required.

[0008] Therefore, how to reduce processing costs and simplify assembly processes while ensuring structural stability and precision has become a topic of concern in the industry. Summary of the Invention

[0009] To address the problems existing in the prior art, this utility model provides an assemblable linear guide structure. By eliminating or simplifying the stepped shoulder machining, and using a combination of positioning pins and press-fit components, the installation process is simplified, costs are reduced, and structural stability is achieved.

[0010] This utility model is implemented as follows: an assemblable linear guide rail structure includes a guide rail with R-shaped sides. The bottom of the guide rail is provided with a mounting platform for installation, and the top of the guide rail is provided with mounting bolts for limiting and fixing. The threaded end of the mounting bolt passes through the guide rail and extends into the interior of the mounting platform. There are several mounting bolts, which are evenly distributed and recessed into the interior of the guide rail.

[0011] As a preferred embodiment of the present invention, a first slider is sleeved on the surface of the guide rail;

[0012] The bottom of the guide rail is provided with a first slot, which is T-shaped. The first slot is provided with a first positioning pin for limiting the position. There are several first positioning pins, which are evenly distributed inside the first slot. The top of the mounting platform is provided with a first positioning hole for inserting the first positioning pin.

[0013] The mounting bolts are set vertically at a 90-degree angle. The top of the guide rail has a first recessed groove for use with the mounting bolts. The top of the mounting platform has a first mounting hole for use with the mounting bolts.

[0014] A first pressure plate is provided on the front side of the guide rail, and a first bolt is provided on the top of the first pressure plate. The threaded end of the first bolt passes through the first pressure plate and extends into the interior of the mounting platform. A first screw hole is provided inside the mounting platform to cooperate with the first bolt. The first pressure plate and the first bolt are made of metal or high-rigidity alloy and are tightly fitted to the plane or groove of the side wall of the guide rail. The first pressure plate is located at the bottom of the first slider.

[0015] The material and size of the first locating pin match the first slot, and the top of the first bolt is conical, with the angle between the conical surface and the distance from the axis being between zero and ninety degrees.

[0016] An assemblable linear guide structure, the installation method comprising the following steps:

[0017] Step A1: When a guide rail needs to be installed in a high-speed, impact, or vibration environment, a first positioning hole is machined on the mounting base, and the first positioning pin is inserted into the first positioning hole.

[0018] Step A2: Make the first slot at the bottom of the guide rail precisely engage with the first positioning pin. By cooperating with several first positioning pins, the straightness and positional accuracy of the guide rail can be ensured.

[0019] Step A3: Tighten the mounting bolts by screwing them into the first groove of the guide rail and into the first mounting hole on the mounting platform.

[0020] Step A4: Place the first pressure plate on one side of the guide rail, and screw the first bolt through the first pressure plate into the first screw hole. Since the top of the first bolt is conical, the first pressure plate and the first bolt are installed concentrically, so that the first pressure plate presses against one side of the guide rail.

[0021] Step A5: Place the first slider onto the surface of the guide rail to complete the installation.

[0022] As a preferred embodiment of the present invention, a second slider is sleeved on the surface of the guide rail;

[0023] The bottom of the guide rail is provided with a second slot, which is T-shaped. The interior of the second slot is provided with a second positioning pin for limiting the position. There are several second positioning pins, which are evenly distributed inside the second slot. The top of the mounting platform is provided with a second positioning hole for inserting the second positioning pin.

[0024] The mounting bolts are set vertically at a 90-degree angle. The top of the guide rail is provided with a second recess for use with the mounting bolts. The top of the mounting platform is provided with a second mounting hole for use with the mounting bolts.

[0025] The material and size of the first locating pin are matched with the first groove.

[0026] An assemblable linear guide structure, the installation method comprising the following steps:

[0027] Step B1: When working on an automated production line requiring medium precision and with limited space, machine a second positioning hole on the mounting base and insert the second positioning pin into the second positioning hole.

[0028] Step B2: Make sure the second slot at the bottom of the guide rail is precisely engaged with the second positioning pin. By cooperating with several second positioning pins, the straightness and positional accuracy of the guide rail can be ensured.

[0029] Step B3: By screwing the mounting bolts into the second recess of the guide rail and the second mounting hole on the mounting platform, tighten the mounting bolts to complete the installation of the guide rail.

[0030] Step B4: Place the second slider onto the surface of the guide rail to complete the installation.

[0031] As a preferred embodiment of this utility model, one side of the mounting platform is raised and contacts and cooperates with one side of the guide rail, and a third slider is sleeved on the surface of the guide rail;

[0032] The mounting bolts are set vertically at a 90-degree angle. The top of the guide rail is provided with a third recess for use with the mounting bolts. The top of the mounting platform is provided with a third mounting hole for use with the mounting bolts.

[0033] A second pressure plate is provided on the front side of the guide rail, and a second bolt is provided on the top of the second pressure plate. The threaded end of the second bolt passes through the second pressure plate and extends into the interior of the mounting platform. A second threaded hole is provided inside the mounting platform to cooperate with the second bolt. The second pressure plate and the second bolt are made of metal or high-rigidity alloy and fit tightly against the plane or groove of the side wall of the guide rail. The second pressure plate is located at the bottom of the third slider.

[0034] The top of the second bolt is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees.

[0035] An assemblable linear guide structure, the installation method comprising the following steps:

[0036] Step C1: When efficient and stable guide rail installation is required, align one side of the guide rail with the protrusion of the mounting platform;

[0037] Step C2: Tighten the mounting bolts by screwing them into the third recess of the guide rail and into the third mounting hole on the mounting platform.

[0038] Step C3: Place the second pressure plate on one side of the guide rail, and screw the second bolt through the second pressure plate into the second screw hole. Since the top of the second bolt is conical, the second pressure plate and the second bolt are installed concentrically, so that the second pressure plate presses against one side of the guide rail.

[0039] Step C4: Place the third slider onto the surface of the guide rail to complete the installation.

[0040] As a preferred embodiment of this utility model, one side of the mounting platform is raised and contacts and engages with one side of the guide rail;

[0041] The mounting bolts are set vertically at a 90-degree angle. The top of the guide rail is provided with a fourth recess for use with the mounting bolts. The top of the mounting platform is provided with a fourth mounting hole for use with the mounting bolts.

[0042] A third pressure plate is provided on the front side of the guide rail, and a third bolt is provided on the top of the third pressure plate. The threaded end of the third bolt passes through the third pressure plate and extends into the interior of the mounting platform. A third threaded hole is provided inside the mounting platform to cooperate with the third bolt. The third pressure plate and the third bolt are made of metal or high-rigidity alloy and fit tightly against the plane or groove of the side wall of the guide rail.

[0043] The top of the third bolt is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees.

[0044] An assemblable linear guide structure, the installation method comprising the following steps:

[0045] Step D1: When efficient and stable guide rail installation is required, make one side of the guide rail contact the protrusion of the mounting platform;

[0046] Step D2: By screwing the mounting bolts into the fourth recess of the guide rail and into the fourth mounting hole on the mounting platform, and tightening the mounting bolts, the guide rail is initially fixed by the cooperation between the mounting bolts and the fourth recess.

[0047] Step D3: Place the third pressure plate on one side of the guide rail, and screw the third bolt through the third pressure plate into the third screw hole. Since the top of the third bolt is conical, the third pressure plate and the third bolt are installed concentrically, so that the third pressure plate presses against one side of the guide rail, thus completing the installation of the guide rail.

[0048] As a preferred embodiment of this utility model, one side of the mounting platform is raised and contacts and engages with one side of the guide rail;

[0049] The mounting bolts are set at a 90-degree angle vertically. The top of the guide rail has a fifth recessed groove for use with the mounting bolts, and the top of the mounting platform has a fifth mounting hole for use with the mounting bolts.

[0050] An assemblable linear guide structure, the installation method comprising the following steps:

[0051] Step E1: When efficient and stable guide rail installation is required, make one side of the guide rail contact the protrusion of the mounting platform;

[0052] Step E2: By screwing the mounting bolts into the fifth recess of the guide rail and into the fifth mounting hole on the mounting platform, and tightening the mounting bolts, the installation of the guide rail is completed by utilizing the cooperation between the mounting bolts and the fifth recess.

[0053] As a preferred embodiment of this utility model, one side of the mounting platform is raised and contacts and engages with one side of the guide rail;

[0054] The top of the mounting bolt is conical, and the angle between the conical surface and the distance from the axis is between 0 and 90 degrees. The top of the guide rail is provided with a sixth recessed groove for use with the mounting bolt. The sixth recessed groove is inclined and mates with the conical surface of the mounting bolt. The top of the mounting platform is provided with a sixth mounting hole for use with the mounting bolt. The sixth mounting hole has a slight offset of 0.3 mm from the mounting bolt and is biased towards the convex side of the mounting platform. There is a deviation gap between the sixth mounting hole and the mounting bolt.

[0055] An assemblable linear guide structure, the installation method comprising the following steps:

[0056] Step F1: Using CNC machining, precisely control a tiny offset of about 0.3mm when tapping the sixth mounting hole on the mounting platform and the sixth countersunk hole on the guide rail, and the offset tends to the raised side of the mounting platform.

[0057] Step F2: Place one side of the guide rail into contact with the protrusion of the mounting platform, and screw the mounting bolt into the sixth groove of the guide rail and the mounting bolt into the sixth mounting hole on the mounting platform.

[0058] Step F3: After the mounting bolts are tightened, the guide rail will automatically shift slightly in the predetermined direction and fit against the protrusion of the mounting platform, achieving self-correction and stable fixation without additional parts, thus fixing the guide rail.

[0059] As a preferred embodiment of this utility model, the top of the mounting bolt is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees. The mounting bolt is a standard countersunk bolt with a concentricity of ±0.05mm or a special bolt with a concentricity of ±0.02mm.

[0060] The top of the guide rail is provided with a seventh recess for use with the mounting bolt. The seventh recess is inclined and mates with the conical surface of the mounting bolt. The top of the mounting platform is provided with a seventh mounting hole for use with the mounting bolt. Both the seventh recess and the seventh mounting hole are precision machined.

[0061] For general automated equipment, standard countersunk bolts with a concentricity of ±0.05mm can be used to achieve simple and reliable guide rail correction and fixing;

[0062] For devices requiring extremely high precision, specially made bolts with a concentricity of ±0.02mm can be used to meet stringent installation accuracy requirements.

[0063] When the bolt is tightened, the taper of the bolt head and the fit with the hole naturally guide the guide rail to be precisely positioned, achieving automatic centering and fixation of the guide rail without the need for side clamping components.

[0064] An assemblable linear guide structure, the installation method comprising the following steps:

[0065] Step G1: When the guide rail needs to be simplified during installation, align the seventh countersunk groove on the guide rail with the seventh mounting hole.

[0066] Step G2: Pass the mounting bolt through the seventh countersunk groove and screw it into the seventh mounting hole;

[0067] Step G3: When tightening the mounting bolts, the conical surface of the mounting bolt head and the seventh recess can naturally guide the guide rail to be accurately positioned, achieving automatic centering and fixing of the guide rail without the need for side clamping components.

[0068] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0069] 1. The advantages of this utility model structure are: reduced processing steps: no complex stepped shoulder machining is required, reducing manufacturing costs and time; simplified installation: stable installation can be achieved using locating pins and press-in components, suitable for confined spaces or environments with limited on-site tools; optimized cost and maintenance: due to the simplified component structure, maintenance and replacement of parts are more convenient. By setting locating holes on the mounting base and inserting locating pins, the bottom groove structure of the HSR guide rail is precisely matched with the locating pins, achieving high-precision guide rail positioning without the need for stepped shoulder machining. Furthermore, a side press-in component can be used to improve the structural stability of the guide rail. This invention reduces processing difficulty and cost, and provides an efficient and stable guide rail installation solution under various working conditions.

[0070] 2. Improved accuracy: Fully utilize modern CNC high-precision machining technology to optimize the original outdated solution based on ±0.5mm tolerance and 1mm gap into a linear guide installation method that can achieve accuracy of ±0.05mm or even ±0.02mm with only a very small gap or even no extra large gap.

[0071] 3. Simplified assembly process: No additional side clamping parts or step processing are required. The use of conical (countersunk) bolts and CNC precision machined holes enables easy and accurate automatic positioning and fixing, thereby significantly shortening installation time, reducing labor costs, and reducing reliance on highly skilled technicians.

[0072] 4. Expanding the scope of application: This invention is applicable to a wide range of fields, from small equipment to large industrial equipment, semiconductor and display production lines, robotic automation systems, and precision measurement and testing devices. The corresponding tolerances and part precision can be flexibly adjusted according to different environments (high temperature, high humidity, chemical corrosion) and load conditions.

[0073] 5. This utility model can be customized according to the requirements of equipment properties, bolt materials (steel, stainless steel, alloy steel), surface treatment (rust prevention, anti-friction coating), and working environment (high temperature, high humidity, chemical corrosion). It can be widely used in semiconductor manufacturing equipment, precision measuring instruments, logistics automation systems, general industrial equipment, and other scenarios. Attached Figure Description

[0074] Figure 1 This utility model provides a three-dimensional schematic diagram of multiple sets of guide rails.

[0075] Figure 2 This utility model embodiment provides multiple sets of guide rail side view diagrams;

[0076] Figure 3 This utility model embodiment provides multiple sets of guide rail accessories perspective views;

[0077] Figure 4 This is a perspective view of the mounting platform provided in an embodiment of the present utility model;

[0078] Figure 5 This utility model provides a first type of guide rail perspective diagram;

[0079] Figure 6 This utility model provides a first type of guide rail explosion diagram;

[0080] Figure 7 This utility model embodiment provides a first type of guide rail and mounting bolt half-sectional view;

[0081] Figure 8 This is a three-dimensional schematic diagram of a second type of guide rail provided in this embodiment of the utility model;

[0082] Figure 9 This utility model provides a second type of guide rail explosion diagram;

[0083] Figure 10 This utility model provides a third type of guide rail perspective diagram;

[0084] Figure 11 This utility model provides a third type of guide rail explosion diagram;

[0085] Figure 12 This utility model provides a fourth type of guide rail perspective diagram;

[0086] Figure 13 This utility model provides a fourth type of guide rail explosion diagram;

[0087] Figure 14 This is a three-dimensional schematic diagram of the fifth type of guide rail provided in this embodiment of the utility model;

[0088] Figure 15 This utility model provides a fifth type of guide rail explosion diagram;

[0089] Figure 16 This utility model provides a sixth type of guide rail perspective diagram;

[0090] Figure 17 This utility model provides a sixth type of guide rail explosion diagram;

[0091] Figure 18 This utility model provides a cross-sectional view of the deviation gap;

[0092] Figure 19 This utility model provides a third-dimensional schematic diagram of a seventh type of guide rail;

[0093] Figure 20 This utility model provides a seventh type of guide rail explosion diagram;

[0094] Figure 21 This utility model embodiment provides a half-sectional view of the guide rail and the second type of mounting bolt;

[0095] Figure 22 This is a schematic diagram of the cone angle provided in an embodiment of the present invention.

[0096] In the diagram: 1. Guide rail; 2. Mounting platform; 3. Mounting bolt; 4. First slider; 5. First groove; 6. First positioning pin; 7. First positioning hole; 8. First recess; 9. First mounting hole; 10. First pressure plate; 11. First bolt; 12. First screw hole; 13. Second slider; 14. Second groove; 15. Second positioning pin; 16. Second positioning hole; 17. Second recess; 18. Second mounting hole; 19. Third slider; 20. Third recess; 21. Third mounting hole; 22. Second pressure plate; 23. Second bolt; 24. Second screw hole; 25. Fourth recess; 26. Fourth mounting hole; 27. Third pressure plate; 28. Third bolt; 29. ​​Third screw hole; 30. Fifth recess; 31. Fifth mounting hole; 32. Sixth recess; 33. Sixth mounting hole; 34. Seventh recess; 35. Seventh mounting hole; 36. Deviation clearance. Detailed Implementation

[0097] To further understand the content, features, and effects of this invention, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0098] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0099] Example 1

[0100] like Figures 1 to 7As shown in the figure, the present invention provides an assemblable linear guide structure, including a guide rail 1, the two sides of the guide rail 1 being R-shaped, a mounting platform 2 for installation being provided at the bottom of the guide rail 1, and a mounting bolt 3 for limiting and fixing being provided at the top of the guide rail 1. The threaded end of the mounting bolt 3 penetrates the guide rail 1 and extends into the interior of the mounting platform 2. There are several mounting bolts 3, which are evenly distributed, and the mounting bolts 3 are recessed into the interior of the guide rail 1.

[0101] The surface of the guide rail 1 is fitted with a first slider 4;

[0102] The bottom of the guide rail 1 is provided with a first groove 5, which is T-shaped. The first groove 5 is provided with a first positioning pin 6 for limiting the position. There are several first positioning pins 6, which are evenly distributed inside the first groove 5. The top of the mounting platform 2 is provided with a first positioning hole 7 for inserting the first positioning pin 6.

[0103] The mounting bolt 3 is set vertically at a 90-degree angle. The top of the guide rail 1 is provided with a first recess 8 that mates with the mounting bolt 3. The top of the mounting platform 2 is provided with a first mounting hole 9 that mates with the mounting bolt 3.

[0104] A first pressure plate 10 is provided on the front side of the guide rail 1, and a first bolt 11 is provided on the top of the first pressure plate 10. The threaded end of the first bolt 11 passes through the first pressure plate 10 and extends into the interior of the mounting platform 2. A first screw hole 12 is provided inside the mounting platform 2 to cooperate with the first bolt 11. The first pressure plate 10 and the first bolt 11 are made of metal or high rigidity alloy and are tightly fitted to the plane or groove of the side wall of the guide rail 1. The first pressure plate 10 is located at the bottom of the first slider 4.

[0105] The material and size of the first locating pin 6 match the first slot 5. The top of the first bolt 11 is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees.

[0106] An assemblable linear guide structure, the installation method of which includes the following steps:

[0107] Step A1: When the guide rail 1 needs to be installed in a high-speed, impact, or vibration environment, the first positioning hole 7 is machined on the mounting base, and the first positioning pin 6 is inserted into the first positioning hole 7.

[0108] Step A2: Make the first slot 5 at the bottom of the guide rail 1 precisely engage with the first positioning pin 6. By cooperating with several first positioning pins 6, the straightness and positional accuracy of the guide rail 1 can be ensured.

[0109] Step A3: Screw the mounting bolt 3 into the first recess 8 of the guide rail 1, and screw the mounting bolt 3 into the first mounting hole 9 on the mounting platform 2, and tighten the mounting bolt 3.

[0110] Step A4: Place the first pressure plate 10 on one side of the guide rail 1, and screw the first bolt 11 through the first pressure plate 10 into the first screw hole 12. Since the top of the first bolt 11 is conical, the first pressure plate 10 and the first bolt 11 are installed concentrically, so that the first pressure plate 10 presses against one side of the guide rail 1.

[0111] Step A5: Place the first slider 4 onto the surface of the guide rail 1 to complete the installation.

[0112] Example 2

[0113] like Figures 8 to 9 As shown in the figure, the present invention provides an assemblable linear guide structure, including a guide rail 1, the two sides of the guide rail 1 being R-shaped, a mounting platform 2 for installation being provided at the bottom of the guide rail 1, and a mounting bolt 3 for limiting and fixing being provided at the top of the guide rail 1. The threaded end of the mounting bolt 3 penetrates the guide rail 1 and extends into the interior of the mounting platform 2. There are several mounting bolts 3, which are evenly distributed, and the mounting bolts 3 are recessed into the interior of the guide rail 1.

[0114] A second slider 13 is fitted onto the surface of guide rail 1;

[0115] The bottom of the guide rail 1 is provided with a second slot 14, which is T-shaped. The interior of the second slot 14 is provided with a second positioning pin 15 for limiting the position. There are several second positioning pins 15, which are evenly distributed inside the second slot 14. The top of the mounting platform 2 is provided with a second positioning hole 16 for inserting the second positioning pin 15.

[0116] The mounting bolt 3 is set vertically at a 90-degree angle. The top of the guide rail 1 is provided with a second recess 17 that mates with the mounting bolt 3. The top of the mounting platform 2 is provided with a second mounting hole 18 that mates with the mounting bolt 3.

[0117] The material and size of the first locating pin 6 are matched with the first slot 5.

[0118] An assemblable linear guide structure, the installation method of which includes the following steps:

[0119] Step B1: When working on an automated production line that requires medium precision and is space-constrained, machine a second positioning hole 16 on the mounting base and insert a second positioning pin 15 into the second positioning hole 16.

[0120] Step B2: Make the second slot 14 at the bottom of the guide rail 1 precisely engage with the second positioning pin 15. Through the cooperation of several second positioning pins 15, the straightness and positional accuracy of the guide rail 1 can be ensured.

[0121] Step B3: By screwing the mounting bolt 3 into the second recess 17 of the guide rail 1 and into the second mounting hole 18 on the mounting platform 2, tighten the mounting bolt 3 to complete the installation of the guide rail 1.

[0122] Step B4: Place the second slider 13 onto the surface of the guide rail 1 to complete the installation.

[0123] Example 3

[0124] like Figures 10 to 11 As shown in the figure, the present invention provides an assemblable linear guide structure, including a guide rail 1, the two sides of the guide rail 1 being R-shaped, a mounting platform 2 for installation being provided at the bottom of the guide rail 1, and a mounting bolt 3 for limiting and fixing being provided at the top of the guide rail 1. The threaded end of the mounting bolt 3 penetrates the guide rail 1 and extends into the interior of the mounting platform 2. There are several mounting bolts 3, which are evenly distributed, and the mounting bolts 3 are recessed into the interior of the guide rail 1.

[0125] The mounting platform 2 has a raised side that contacts and engages with the side of the guide rail 1. A third slider 19 is fitted onto the surface of the guide rail 1.

[0126] The mounting bolt 3 is set vertically at a 90-degree angle. The top of the guide rail 1 is provided with a third recess 20 that mates with the mounting bolt 3. The top of the mounting platform 2 is provided with a third mounting hole 21 that mates with the mounting bolt 3.

[0127] A second pressure plate 22 is provided on the front side of the guide rail 1. A second bolt 23 is provided on the top of the second pressure plate 22. The threaded end of the second bolt 23 passes through the second pressure plate 22 and extends into the interior of the mounting platform 2. A second screw hole 24 is provided inside the mounting platform 2 to cooperate with the second bolt 23. The second pressure plate 22 and the second bolt 23 are made of metal or high rigidity alloy and are tightly fitted to the plane or groove of the side wall of the guide rail 1. The second pressure plate 22 is located at the bottom of the third slider 19.

[0128] The top of the second bolt 23 is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees.

[0129] An assemblable linear guide structure, the installation method of which includes the following steps:

[0130] Step C1: When efficient and stable installation of guide rail 1 is required, make one side of guide rail 1 contact the protrusion of mounting platform 2;

[0131] Step C2: By screwing the mounting bolt 3 into the third recess 20 of the guide rail 1, the mounting bolt 3 is screwed into the third mounting hole 21 on the mounting platform 2, and the mounting bolt 3 is tightened.

[0132] Step C3: Place the second pressure plate 22 on one side of the guide rail 1, and screw the second bolt 23 through the second pressure plate 22 into the second screw hole 24. Since the top of the second bolt 23 is conical, the second pressure plate 22 and the second bolt 23 are installed concentrically, so that the second pressure plate 22 presses against one side of the guide rail 1.

[0133] Step C4: Place the third slider 19 onto the surface of the guide rail 1 to complete the installation.

[0134] Example 4

[0135] like Figures 12 to 13 As shown in the figure, the present invention provides an assemblable linear guide structure, including a guide rail 1, the two sides of the guide rail 1 being R-shaped, a mounting platform 2 for installation being provided at the bottom of the guide rail 1, and a mounting bolt 3 for limiting and fixing being provided at the top of the guide rail 1. The threaded end of the mounting bolt 3 penetrates the guide rail 1 and extends into the interior of the mounting platform 2. There are several mounting bolts 3, which are evenly distributed, and the mounting bolts 3 are recessed into the interior of the guide rail 1.

[0136] One side of the mounting platform 2 is raised and contacts and fits with one side of the guide rail 1;

[0137] The mounting bolt 3 is set at a 90-degree vertical angle. The top of the guide rail 1 is provided with a fourth recess 25 that is used in conjunction with the mounting bolt 3. The top of the mounting platform 2 is provided with a fourth mounting hole 26 that is used in conjunction with the mounting bolt 3.

[0138] A third pressure plate 27 is provided on the front side of the guide rail 1. A third bolt 28 is provided on the top of the third pressure plate 27. The threaded end of the third bolt 28 passes through the third pressure plate 27 and extends into the interior of the mounting platform 2. A third screw hole 29 is provided inside the mounting platform 2 to cooperate with the third bolt 28. The third pressure plate 27 and the third bolt 28 are made of metal or high rigidity alloy and fit tightly against the plane or groove of the side wall of the guide rail 1.

[0139] The top of the third bolt 28 is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees.

[0140] An assemblable linear guide structure, the installation method of which includes the following steps:

[0141] Step D1: When efficient and stable installation of guide rail 1 is required, make one side of guide rail 1 contact the protrusion of mounting platform 2;

[0142] Step D2: By screwing the mounting bolt 3 into the fourth recess 25 of the guide rail 1 and into the fourth mounting hole 26 on the mounting platform 2, and tightening the mounting bolt 3, the guide rail 1 is initially fixed by the cooperation between the mounting bolt 3 and the fourth recess 25.

[0143] Step D3: Place the third pressure plate 27 on one side of the guide rail 1, and screw the third bolt 28 through the third pressure plate 27 into the third screw hole 29. Since the top of the third bolt 28 is conical, the third pressure plate 27 and the third bolt 28 are installed concentrically, so that the third pressure plate 27 presses against one side of the guide rail 1, thus completing the installation of the guide rail 1.

[0144] Example 5

[0145] like Figures 14 to 15 As shown in the figure, the present invention provides an assemblable linear guide structure, including a guide rail 1, the two sides of the guide rail 1 being R-shaped, a mounting platform 2 for installation being provided at the bottom of the guide rail 1, and a mounting bolt 3 for limiting and fixing being provided at the top of the guide rail 1. The threaded end of the mounting bolt 3 penetrates the guide rail 1 and extends into the interior of the mounting platform 2. There are several mounting bolts 3, which are evenly distributed, and the mounting bolts 3 are recessed into the interior of the guide rail 1.

[0146] One side of the mounting platform 2 is raised and contacts and fits with one side of the guide rail 1;

[0147] The mounting bolt 3 is set at a 90-degree vertical angle. The top of the guide rail 1 is provided with a fifth recess 30 that is used in conjunction with the mounting bolt 3. The top of the mounting platform 2 is provided with a fifth mounting hole 31 that is used in conjunction with the mounting bolt 3.

[0148] An assemblable linear guide structure, the installation method of which includes the following steps:

[0149] Step E1: When efficient and stable installation of guide rail 1 is required, make one side of guide rail 1 contact the protrusion of mounting platform 2;

[0150] Step E2: By screwing the mounting bolt 3 into the fifth recess 30 of the guide rail 1 and into the fifth mounting hole 31 on the mounting platform 2, and tightening the mounting bolt 3, the installation of the guide rail 1 is completed by using the cooperation between the mounting bolt 3 and the fifth recess 30.

[0151] Example 6

[0152] like Figures 16 to 18 As shown in the figure, the present invention provides an assemblable linear guide structure, including a guide rail 1, the two sides of the guide rail 1 being R-shaped, a mounting platform 2 for installation being provided at the bottom of the guide rail 1, and a mounting bolt 3 for limiting and fixing being provided at the top of the guide rail 1. The threaded end of the mounting bolt 3 penetrates the guide rail 1 and extends into the interior of the mounting platform 2. There are several mounting bolts 3, which are evenly distributed, and the mounting bolts 3 are recessed into the interior of the guide rail 1.

[0153] One side of the mounting platform 2 is raised and contacts and fits with one side of the guide rail 1;

[0154] The top of the mounting bolt 3 is conical, and the angle between the conical surface and the distance from the axis is between 0 and 90 degrees. The top of the guide rail 1 is provided with a sixth recess 32 that is used to cooperate with the mounting bolt 3. The sixth recess 32 is inclined and cooperates with the conical surface of the mounting bolt 3. The top of the mounting platform 2 is provided with a sixth mounting hole 33 that is used to cooperate with the mounting bolt 3. The sixth mounting hole 33 has a slight offset of 0.3mm from the mounting bolt 3 and is biased towards the convex side of the mounting platform 2. There is a deviation gap 36 between the sixth mounting hole 33 and the mounting bolt 3.

[0155] An assemblable linear guide structure, the installation method of which includes the following steps:

[0156] Step F1: Using CNC machining, precisely control a tiny offset of about 0.3mm when tapping the sixth mounting hole 33 on the mounting table 2 and the sixth countersunk groove 32 on the guide rail 1, and the offset tends to the convex side of the mounting table 2.

[0157] Step F2: Make one side of the guide rail 1 contact the protrusion of the mounting platform 2, and screw the mounting bolt 3 into the sixth recess 32 of the guide rail 1 and into the sixth mounting hole 33 on the mounting platform 2.

[0158] Step F3: After the mounting bolts 3 are tightened, the guide rail 1 will automatically shift slightly in the predetermined direction and fit against the protrusion of the mounting platform 2, achieving self-correction and stable fixation without additional parts, thus fixing the guide rail 1.

[0159] Example 7

[0160] like Figures 19 to 21 As shown in the figure, the present invention provides an assemblable linear guide structure, including a guide rail 1, the two sides of the guide rail 1 being R-shaped, a mounting platform 2 for installation being provided at the bottom of the guide rail 1, and a mounting bolt 3 for limiting and fixing being provided at the top of the guide rail 1. The threaded end of the mounting bolt 3 penetrates the guide rail 1 and extends into the interior of the mounting platform 2. There are several mounting bolts 3, which are evenly distributed, and the mounting bolts 3 are recessed into the interior of the guide rail 1.

[0161] The top of the mounting bolt 3 is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees. The mounting bolt 3 is a standard countersunk bolt with a concentricity of ±0.05mm or a special bolt with a concentricity of ±0.02mm.

[0162] The top of the guide rail 1 is provided with a seventh recess 34 for use with the mounting bolt 3. The seventh recess 34 is inclined and fits with the conical surface of the mounting bolt 3. The top of the mounting platform 2 is provided with a seventh mounting hole 35 for use with the mounting bolt 3. Both the seventh recess 34 and the seventh mounting hole 35 are precision machined.

[0163] For general automated equipment, standard countersunk bolts with a concentricity of ±0.05mm can be used to achieve simple and reliable alignment and fixing of the guide rail 1;

[0164] For devices requiring extremely high precision, specially made bolts with a concentricity of ±0.02mm can be used to meet stringent installation accuracy requirements.

[0165] When the bolt is tightened, the taper of the bolt head and the fit with the hole naturally guide the guide rail 1 to be precisely positioned, achieving automatic centering and fixation of the guide rail 1 without the need for side clamping components.

[0166] An assemblable linear guide structure, the installation method of which includes the following steps:

[0167] Step G1: When the installation of guide rail 1 needs to be simplified, the seventh countersunk groove 34 on guide rail 1 is initially aligned with the seventh mounting hole 35.

[0168] Step G2: Pass the mounting bolt 3 through the seventh countersunk groove 34 and screw it into the seventh mounting hole 35;

[0169] When tightening the mounting bolt 3 in step G3, the conical surface of the mounting bolt 3 head and the seventh recess 34 will naturally guide the guide rail 1 to be accurately positioned, and the guide rail 1 can be automatically centered and fixed without the need for side clamping components.

[0170] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0171] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An assemblable linear guide structure, characterized in that: The guide rail (1) has R-shaped sides. The bottom of the guide rail (1) is provided with a mounting platform (2) for installation. The connection surface between the guide rail (1) and the mounting platform (2) has no stepped shoulder. The top of the mounting platform (2) is provided with a first positioning hole (7) that cooperates with the positioning pin. The bottom of the guide rail (1) is provided with a first groove (5). Several evenly distributed first positioning pins (6) are provided in the first groove. One end of the first positioning pin is inserted into the first positioning hole, and the other end cooperates with the first groove. The top of the guide rail (1) is provided with a mounting bolt (3) for limiting and fixing. The threaded end of the mounting bolt (3) passes through the guide rail (1) and extends into the interior of the mounting platform (2). There are several mounting bolts (3) that are evenly distributed. The mounting bolts (3) are recessed into the interior of the guide rail (1).

2. The assemblable linear guide structure as described in claim 1, characterized in that: The surface of the guide rail (1) is fitted with a first slider (4); The bottom of the guide rail (1) is provided with a first slot (5), which is T-shaped. The first slot (5) is provided with a first positioning pin (6) for limiting the position. There are several first positioning pins (6) and they are evenly distributed inside the first slot (5). The top of the mounting platform (2) is provided with a first positioning hole (7) for inserting the first positioning pin (6). The mounting bolt (3) is set at a 90-degree vertical angle. The top of the guide rail (1) is provided with a first recess (8) that cooperates with the mounting bolt (3). The top of the mounting platform (2) is provided with a first mounting hole (9) that cooperates with the mounting bolt (3). A first pressure plate (10) is provided on the front side of the guide rail (1), and a first bolt (11) is provided on the top of the first pressure plate (10). The threaded end of the first bolt (11) passes through the first pressure plate (10) and extends into the interior of the mounting platform (2). A first screw hole (12) is provided inside the mounting platform (2) to cooperate with the first bolt (11). The first pressure plate (10) and the first bolt (11) are made of metal or high rigidity alloy and are tightly fitted to the plane or groove of the side wall of the guide rail (1). The first pressure plate (10) is located at the bottom of the first slider (4). The material and size of the first positioning pin (6) match the first slot (5), and the top of the first bolt (11) is conical, with the angle between the conical surface and the distance from the axis being between zero and ninety degrees.

3. The assemblable linear guide structure as described in claim 1, characterized in that: The surface of the guide rail (1) is fitted with a second slider (13); The bottom of the guide rail (1) is provided with a second slot (14), which is T-shaped. The interior of the second slot (14) is provided with a second positioning pin (15) for limiting the position. There are several second positioning pins (15) evenly distributed inside the second slot (14). The top of the mounting platform (2) is provided with a second positioning hole (16) for inserting the second positioning pin (15). The mounting bolt (3) is set at a 90-degree vertical angle. The top of the guide rail (1) is provided with a second recess (17) that cooperates with the mounting bolt (3). The top of the mounting platform (2) is provided with a second mounting hole (18) that cooperates with the mounting bolt (3). The material and size of the first locating pin (6) are matched with the first slot (5).

4. The assemblable linear guide structure as described in claim 1, characterized in that: The mounting platform (2) has a raised side and contacts and cooperates with the side of the guide rail (1). A third slider (19) is sleeved on the surface of the guide rail (1). The mounting bolt (3) is set at a 90-degree vertical angle. The top of the guide rail (1) is provided with a third recess (20) that is used in conjunction with the mounting bolt (3). The top of the mounting platform (2) is provided with a third mounting hole (21) that is used in conjunction with the mounting bolt (3). A second pressure plate (22) is provided on the front side of the guide rail (1), and a second bolt (23) is provided on the top of the second pressure plate (22). The threaded end of the second bolt (23) passes through the second pressure plate (22) and extends into the interior of the mounting platform (2). A second screw hole (24) is provided inside the mounting platform (2) to cooperate with the second bolt (23). The second pressure plate (22) and the second bolt (23) are made of metal or high-rigidity alloy and fit tightly with the plane or groove of the side wall of the guide rail (1). The second pressure plate (22) is located at the bottom of the third slider (19). The top of the second bolt (23) is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees.

5. The assemblable linear guide structure as described in claim 1, characterized in that: The mounting platform (2) has a raised side that contacts and engages with the side of the guide rail (1); The mounting bolt (3) is set at a 90-degree vertical angle. The top of the guide rail (1) is provided with a fourth recess (25) that is used in conjunction with the mounting bolt (3). The top of the mounting platform (2) is provided with a fourth mounting hole (26) that is used in conjunction with the mounting bolt (3). A third pressure plate (27) is provided on the front side of the guide rail (1), and a third bolt (28) is provided on the top of the third pressure plate (27). The threaded end of the third bolt (28) passes through the third pressure plate (27) and extends into the interior of the mounting platform (2). A third screw hole (29) is provided inside the mounting platform (2) to cooperate with the third bolt (28). The third pressure plate (27) and the third bolt (28) are made of metal or high-rigidity alloy and fit tightly against the plane or groove of the side wall of the guide rail (1). The top of the third bolt (28) is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees.

6. The assemblable linear guide structure as described in claim 1, characterized in that: The mounting platform (2) has a raised side that contacts and engages with the side of the guide rail (1); The mounting bolt (3) is set at a 90-degree vertical angle. The top of the guide rail (1) is provided with a fifth recess (30) that is used in conjunction with the mounting bolt (3). The top of the mounting platform (2) is provided with a fifth mounting hole (31) that is used in conjunction with the mounting bolt (3).

7. The assemblable linear guide structure as described in claim 1, characterized in that: The mounting platform (2) has a raised side that contacts and engages with the side of the guide rail (1); The top of the mounting bolt (3) is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees. The top of the guide rail (1) is provided with a sixth recess (32) that cooperates with the mounting bolt (3). The sixth recess (32) is inclined and cooperates with the conical surface of the mounting bolt (3). The top of the mounting platform (2) is provided with a sixth mounting hole (33) that cooperates with the mounting bolt (3). The sixth mounting hole (33) has a slight offset of 0.3 mm from the mounting bolt (3) and is biased towards the protruding side of the mounting platform (2). The sixth mounting hole (33) has a deviation gap (36) from the mounting bolt (3).

8. The assemblable linear guide structure as described in claim 1, characterized in that: The top of the mounting bolt (3) is conical, and the angle between the conical surface and the distance from the axis is between zero and ninety degrees. The mounting bolt (3) is a standard countersunk bolt with a concentricity of ±0.05mm or a special bolt with a concentricity of ±0.02mm. The top of the guide rail (1) is provided with a seventh recess (34) for use with the mounting bolt (3). The seventh recess (34) is inclined and fits with the conical surface of the mounting bolt (3). The top of the mounting platform (2) is provided with a seventh mounting hole (35) for use with the mounting bolt (3). Both the seventh recess (34) and the seventh mounting hole (35) are precision machined.

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