Fixed-length stretching equipment for air conditioner copper pipe
By designing a heated oil delivery component and an automatic oiling component, the problem of manual application of lubricating oil during the stretching process of air conditioning copper pipes was solved, realizing automatic circulation and replenishment of lubricating oil, thereby improving production efficiency and lubrication effect.
Patent Information
- Application Number
- CN202520434278.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-13
AI Technical Summary
In the current process of stretching copper pipes for air conditioners, manual application of lubricating oil increases labor intensity and is difficult to meet the requirements of modern production efficiency. High friction also leads to low production efficiency.
It adopts a heated oil delivery component and an automatic oil replenishment component. The heating rod reduces the viscosity of the lubricating oil and the return baffle separates the oil storage area and the oil collection area. Combined with the buoyancy ball and pull rope system, the lubricating oil is automatically circulated and replenished to ensure the lubrication effect.
It reduces the need for manual application of lubricant, improves stretching efficiency, reduces friction, ensures lubrication effect, and improves production efficiency.
Smart Images

Figure CN223811413U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal processing technical field especially relates to a fixed length drawing equipment of air conditioner copper pipe. BACKGROUND
[0002] Air conditioner copper pipe is the key pipeline for connecting various components in air conditioner refrigeration system, usually adopts red copper material. It has good thermal conductivity, can efficiently circulate and transport refrigerant between evaporator and condenser, so as to realize heat exchange.
[0003] In the drawing process link of air conditioner copper pipe, when the copper pipe is pulled through the die hole of the drawing die, the outer wall of the copper pipe and the inner wall of the drawing die will produce direct contact and relative movement. Due to the material properties of the copper pipe and the drawing die, the friction coefficient between them is large, which leads to a large friction force between them. At this time, artificial oiling is needed continuously. However, manual oiling needs the operator to manually apply lubricating oil, which not only increases the labor intensity, but also the application speed is slow, which is difficult to meet the requirements of copper pipe drawing speed and production efficiency in modern production, resulting in the reduction of the efficiency of the whole production process.
[0004] Therefore, the utility model provides a fixed length drawing equipment of air conditioner copper pipe. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art, and provides a fixed length drawing equipment of air conditioner copper pipe.
[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a fixed length drawing equipment of air conditioner copper pipe, comprising;
[0007] Drawing mechanism;
[0008] Heating and oil feeding assembly;The heating and oil feeding assembly comprises a drawing plate fixedly connected at one end of the drawing mechanism, an oil discharge frame fixedly connected at the end of the drawing plate away from the drawing mechanism, an oil outlet pipe fixedly connected at the top end of the drawing plate, a threaded pipe fixedly connected at one end of the oil outlet pipe, an oil feeding pipe fixedly connected at the end of the threaded pipe away from the oil outlet pipe, and a heating rod arranged in the oil outlet pipe;
[0009] Automatic oil feeding assembly;The automatic oil feeding assembly comprises a rotating shaft, a driven pull plate fixedly connected at one end of the rotating shaft, a power plate fixedly connected at the other end of the rotating shaft, a pull rope fixedly connected at the bottom end of the driven pull plate, a door plate fixedly connected at the bottom end of the pull rope, and a buoyancy ball fixedly connected at the bottom end of the power plate.
[0010] As a preferred implementation form, the inside of the oil draining frame is fixedly connected with a backflow partition plate, which divides the oil draining frame into an oil storage area and an oil taking area.
[0011] As a preferred implementation form, the outside of the rotating shaft is rotatably connected to the inside of the backflow partition plate, and the outside of the door plate is slidably connected to the backflow partition plate.
[0012] As a preferred implementation form, the inside of the stretching plate is provided with a stretching hole.
[0013] As a preferred implementation form, the bottom end of the oil outlet pipe is close to the stretching hole, and the bottom end of the oil feeding pipe is fixedly connected to the inside of the oil draining frame and placed in the oil taking area.
[0014] As a preferred implementation form, one end of the heating rod is fixedly connected to the top end of the stretching plate and penetrates through the middle part of the threaded pipe.
[0015] As a preferred implementation form, the diameter of the oil outlet pipe is the same as that of the oil feeding pipe, and the diameter of the oil feeding pipe is greater than that of the threaded pipe.
[0016] Compared with the prior art, the advantages and positive effects of the utility model are as follows:
[0017] In the stretching process, the stretching mechanism clamps the air conditioner copper pipe and applies tension, so that the copper pipe is stretched to a fixed length through the stretching hole. Meanwhile, the heating rod in the heating and oil feeding assembly heats the lubricating oil to reduce its viscosity, so that the lubricating oil can flow smoothly. Since the backflow partition plate divides the oil draining frame into the oil storage area and the oil taking area, the oil circulates between the two areas, thereby realizing the recycling of the lubricating oil. When the lubricating oil level rises, the buoyancy ball drives the power plate to rise and drives the rotating shaft to rotate. Through the cooperation of the driven stretching plate, the pulling rope and the door plate, the oil supplement and flow are automatically adjusted. Through the cooperation of the heating and oil feeding assembly and the heating rod, the lubricating oil is automatically heated, the viscosity of the lubricating oil is reduced, the lubricating oil can flow smoothly between the copper pipe and the stretching die, thereby reducing the friction and improving the stretching efficiency. Meanwhile, during the oil circulation process, the backflow partition plate effectively controls the flow direction and amount of the lubricating oil, so that the lubricating oil can be recycled between the two areas, thereby avoiding the waste of oil. Secondly, the oil can be supplemented through automatic adjustment, so that the oil amount is always at the optimal level, thereby ensuring the continuous and stable lubrication effect, thereby effectively reducing the need for manual application and reducing the labor intensity. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A perspective view of the fixed-length stretching equipment for the air conditioner copper pipe is provided.
[0019] Figure 2The utility model provides a kind of oil discharge frame structure schematic diagram of air conditioner copper pipe's fixed-length stretching equipment provided by the utility model.
[0020] Figure 3 The utility model provides a kind of heating oil feeding subassembly structure schematic diagram of air conditioner copper pipe's fixed-length stretching equipment provided by the utility model.
[0021] Figure 4 The utility model provides a kind of backflow partition plate structure schematic diagram of air conditioner copper pipe's fixed-length stretching equipment provided by the utility model.
[0022] Figure 5 The utility model provides a kind of automatic oil feeding subassembly structure schematic diagram of air conditioner copper pipe's fixed-length stretching equipment provided by the utility model.
[0023] Legend:
[0024] 1, stretching mechanism;
[0025] 2, heating oil feeding subassembly;21, stretching plate;22, oil discharge frame;23, oil outlet pipe;24, threaded pipe;25, oil feeding pipe;26, backflow partition plate;27, heating rod;
[0026] 3, automatic oil feeding subassembly;31, rotating shaft;32, driven pull plate;33, power plate;34, pull rope;35, door plate;36, buoyancy ball;
[0027] 4, stretching hole. Specific embodiments
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] As shown in Figure 1 - Figure 4 The utility model provides a kind of technical scheme: a kind of air conditioner copper pipe's fixed-length stretching equipment, comprising;
[0030] stretching mechanism 1;
[0031] The heating and oil feeding assembly 2 comprises a stretching plate 21 fixedly connected at one end of the stretching mechanism 1, the inside of the stretching plate 21 is provided with a stretching hole 4, the end of the stretching plate 21 away from the stretching mechanism 1 is fixedly connected with an oil discharging frame 22, the top end of the stretching plate 21 is fixedly connected with an oil outlet pipe 23, the bottom end of the oil outlet pipe 23 is close to the stretching hole 4, one end of the oil outlet pipe 23 is fixedly connected with a threaded pipe 24, the end of the threaded pipe 24 away from the oil outlet pipe 23 is fixedly connected with an oil feeding pipe 25, the bottom end of the oil feeding pipe 25 is fixedly connected inside the oil discharging frame 22 and placed in the oil taking area, the diameter of the oil outlet pipe 23 is the same as that of the oil feeding pipe 25, the diameter of the oil feeding pipe 25 is larger than that of the threaded pipe 24, the inside of the oil discharging frame 22 is fixedly connected with a backflow partition plate 26, the backflow partition plate 26 divides the oil discharging frame 22 into an oil storage area and an oil taking area, the inside of the oil outlet pipe 23 is provided with a heating rod 27, one end of the heating rod 27 is fixedly connected at the top end of the stretching plate 21 and penetrates through the middle part of the threaded pipe 24;
[0032] The stretching mechanism 1 is responsible for stretching the air conditioner copper pipe, by clamping the copper pipe and applying tension, the copper pipe reaches the required length and size accuracy, realizing the fixed length stretching of the copper pipe, the stretching plate 21 is fixedly connected at one end of the stretching mechanism 1, playing a supporting and connecting role, the inside of the stretching plate 21 is provided with a stretching hole 4, the copper pipe needs to pass through this stretching hole 4 during the stretching process, so the stretching plate 21 not only plays a connecting role, but also guides and limits the stretching path of the copper pipe, the oil discharging frame 22 is used for storing lubricating oil, the inside of the oil discharging frame 22 is divided into an oil storage area and an oil taking area by the backflow partition plate 26, the oil storage area is used for storing lubricating oil, the oil taking area is where the lubricating oil is extracted and delivered to the position of the stretching hole 4, the oil outlet pipe 23 is used for delivering the lubricating oil from the oil discharging frame 22 to the vicinity of the stretching hole 4, the inside of the oil outlet pipe 23 is provided with a heating rod 27, which can heat the lubricating oil, the threaded pipe 24 plays a connecting and transitional role, the bottom end of the oil feeding pipe 25 is fixedly connected inside the oil discharging frame 22 and placed in the oil taking area, the diameter of the oil feeding pipe 25 is the same as that of the oil outlet pipe 23 and larger than that of the threaded pipe 24, the main role of the oil feeding pipe 25 is to extract and deliver the lubricating oil in the oil discharging frame 22 to the oil outlet pipe 23, so as to realize the recycling of the lubricating oil, the backflow partition plate 26 divides the oil discharging frame 22 into an oil storage area and an oil taking area, this design can effectively control the flow path of the lubricating oil, so that the lubricating oil forms an orderly circulation inside the oil discharging frame 22, ensuring that the lubricating oil can be fully utilized, the main role of the heating rod 27 is to heat the lubricating oil, which can maintain good fluidity in a low temperature environment, by setting the temperature of the heating rod 27 between 50℃ and 100℃, the specific temperature depends on the type and viscosity grade of the lubricating oil, so as to ensure that the viscosity of the oil is reduced to a sufficient degree for smooth flow, so that the lubricating oil can be delivered from the oil feeding pipe 25 to the oil outlet pipe 23 through the threaded pipe 24;
[0033] AsFigure 1 、 Figure 3 、 Figure 4 With Figure 5 The automatic oiling assembly 3; The automatic oiling assembly 3 includes a rotating shaft 31, the outer side of the rotating shaft 31 is rotatably connected to the inside of the backflow partition plate 26, one end of the rotating shaft 31 is fixedly connected with a driven pull plate 32, the other end of the rotating shaft 31 is fixedly connected with a power plate 33, the bottom end of the driven pull plate 32 is fixedly connected with a pull rope 34, the bottom end of the pull rope 34 is fixedly connected with a door plate 35, the outer side of the door plate 35 is slidably connected to the backflow partition plate 26, the bottom end of the power plate 33 is fixedly connected with a buoyancy ball 36;
[0034] The main function of the rotating shaft 31 is to transmit the movement of the power plate 33 to the driven pull plate 32, so as to drive the pull rope 34 and the door plate 35 to move accordingly, realizing the function of automatic oiling, the main function of the driven pull plate 32 is to drive the door plate 35 to slide through the pull rope 34, so as to control the flow path of the lubricating oil, when the power plate 33 drives the rotating shaft 31 to rotate, the driven pull plate 32 will move accordingly, and then pull the door plate 35 through the pull rope 34, realizing the purpose of automatic oiling, the main function of the power plate 33 is to convert the buoyancy of the buoyancy ball 36 into the rotating power of the rotating shaft 31, when the buoyancy ball 36 is affected by the buoyancy of the oil, it will drive the power plate 33 to move upwards, thereby driving the rotating shaft 31 to rotate, and then driving the driven pull plate 32 and the door plate 35 to move accordingly, the main function of the pull rope 34 is to transmit the movement of the driven pull plate 32 to the door plate 35, so that the door plate 35 can slide with the movement of the driven pull plate 32, the main function of the door plate 35 is to control the flow of lubricating oil between the oil storage area and the oil taking area, when the door plate 35 is pulled to slide by the pull rope 34, the door plate 35 will change the channel state between the oil storage area and the oil taking area, thereby realizing the automatic replenishment and control of the lubricating oil, the buoyancy ball 36 is fixedly connected to the bottom end of the power plate 33, its main function is to sense the change of the liquid level of the lubricating oil and generate buoyancy, when the liquid level of the lubricating oil in the oil storage area rises, the buoyancy ball 36 will be affected by the buoyancy of the oil and float upwards, thereby driving the power plate 33 to move upwards, and then driving the rotating shaft 31 to rotate, realizing the function of automatic oiling.
[0035] Working principle:
[0036] As Figure 1 - Figure 5 shown:
[0037] In use: the stretching mechanism 1 clamps the air conditioner copper pipe and applies tension, so that the copper pipe is stretched in length through the stretching hole 4 inside the stretching plate 21, then the heating rod 27 in the heating and oil feeding assembly 2 heats the lubricating oil, so that the viscosity of the lubricating oil is reduced, ensuring that the lubricating oil can flow smoothly, since the backflow partition plate 26 divides the oil discharge frame 22 into two areas, so the area of the oil taking area is small, the pressure is small, the heated lubricating oil is transported to the oil outlet pipe 23 through the threaded pipe 24 through the oil feeding pipe 25, and finally reaches the vicinity of the stretching hole 4, providing lubrication for copper pipe stretching, at the same time, the backflow partition plate 26 in the oil discharge frame 22 separates the lubricating oil into the oil storage area and the oil taking area, when the oil flows out of the oil outlet pipe 23 onto the backflow partition plate 26, it flows back to the oil taking area of the oil discharge frame 22, thereby realizing the effect of cyclic use, when the liquid level of the lubricating oil in the oil storage area rises, the buoyancy ball 36 is floated upward by the buoyancy of the oil, driving the power plate 33 to move upward, thereby driving the rotating shaft 31 to rotate, the rotation of the rotating shaft 31 drives the driven pull plate 32 to move, the door plate 35 is pulled to slide through the pull rope 34, the passage state between the oil storage area and the oil taking area is changed, realizing automatic replenishment and control of the lubricating oil.
[0038] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments without departing from the technical scheme of the present application, according to the technical essence of the present application, still belongs to the protection scope of the technical scheme of the present application.
Claims
1. A fixed-length stretching device for air conditioning copper pipes, characterized in that, include; Tensioning mechanism (1); Heating oil delivery assembly (2); The heating oil delivery assembly (2) includes a tension plate (21) fixedly connected to one end of the tensioning mechanism (1), an oil drain frame (22) fixedly connected to the end of the tension plate (21) away from the tensioning mechanism (1), an oil outlet pipe (23) fixedly connected to the top of the tension plate (21), a threaded pipe (24) fixedly connected to one end of the oil outlet pipe (23), an oil inlet pipe (25) fixedly connected to the end of the threaded pipe (24) away from the oil outlet pipe (23), and a heating rod (27) provided inside the oil outlet pipe (23); Automatic refueling assembly (3); The automatic refueling assembly (3) includes a rotating shaft (31), one end of which is fixedly connected to a driven pull plate (32), the other end of which is fixedly connected to a power plate (33), the bottom end of which is fixedly connected to a pull rope (34), the bottom end of which is fixedly connected to a door panel (35), and the bottom end of which is fixedly connected to a buoyancy ball (36).
2. The fixed-length stretching device for air conditioning copper pipes according to claim 1, characterized in that: The oil draining frame (22) is fixedly connected to a reflux baffle (26), which divides the oil draining frame (22) into an oil storage area and an oil extraction area.
3. The fixed-length stretching device for air conditioning copper pipes according to claim 2, characterized in that: The outer side of the rotating shaft (31) is rotatably connected to the inside of the return baffle (26), and the outer side of the door panel (35) is slidably connected to the return baffle (26).
4. The fixed-length stretching device for air conditioning copper pipes according to claim 1, characterized in that: The tension plate (21) has tension holes (4) inside.
5. The fixed-length stretching device for air conditioning copper pipes according to claim 4, characterized in that: The bottom end of the oil outlet pipe (23) is close to the tension hole (4), and the bottom end of the oil inlet pipe (25) is fixedly connected to the inside of the oil outlet frame (22) and placed in the oil taking area.
6. The fixed-length stretching device for air conditioning copper pipes according to claim 1, characterized in that: One end of the heating rod (27) is fixedly connected to the top of the stretching plate (21) and passes through the middle of the threaded pipe (24).
7. The fixed-length stretching device for air conditioning copper pipes according to claim 1, characterized in that: The oil outlet pipe (23) has the same diameter as the upper oil pipe (25), and the diameter of the upper oil pipe (25) is larger than the diameter of the threaded pipe (24).