Automatic raw material blending device for injection molding plastic barrel

The automatic raw material mixing device for injection-molded plastic buckets, which uses an auger structure and motor control, solves the problem of low automation in raw material mixing for injection-molded plastic buckets, realizes automatic raw material mixing and adjustment, and reduces labor intensity.

CN223812227UActive Publication Date: 2026-01-20SHANDONG BAOXIN PLASTICS CO LTD
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Patent Information

Application Number
CN202520326052.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-20
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

The existing raw material mixing process for injection-molded plastic buckets has a low degree of automation and is labor-intensive.

Method used

By employing an auger structure and motor control, combined with the design of a receiving hopper, a distributing cone, and a receiving bowl, the system achieves automatic distribution and mixing of raw materials.

Benefits of technology

It enables automated quantitative allocation and mixing of raw materials, reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223812227U_ABST
    Figure CN223812227U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of plastic barrel production and application equipment, and particularly relates to an automatic raw material blending device for an injection molding plastic barrel. Comprising a machine frame, a base material tank arranged on the machine frame and an auxiliary material tank arranged on the outer side of the base material tank, each of the base material tank and the auxiliary material tank comprises a tank body and a driving motor arranged at the top of the tank body, the power end of each driving motor is connected with an auger shaft, each auger shaft penetrates through the corresponding tank body, a discharging opening is formed in the bottom of the corresponding tank body, and each discharging opening is communicated with the corresponding tank body. A spiral blade is sleeved on the portion, extending into the tank body, of the auger shaft, a material receiving hopper is further arranged on the machine frame, the material receiving hopper is arranged below the tank body, and a material mixing pipe is arranged in the middle of the material receiving hopper. And in cooperation with the arrangement of a material receiving hopper, a material distributing cone and a material receiving bowl, the raw materials are blended in the material falling process, and then the purpose of automatic blending is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the plastic bucket production application equipment field, especially relates to a kind of injection moulding plastic bucket raw material automatic blending device. BACKGROUND

[0002] With the large-scale application of plastic materials, injection moulding plastic bucket is widely used in chemical industry, food and daily chemical, environmental protection and recycling industry at present by virtue of its low cost, lightweight, corrosion resistance and large-scale production advantage.

[0003] The existing injection moulding plastic bucket is mainly formed by injection molding with polypropylene or polyethylene as base material, and other auxiliary materials, and its production process is relatively simple, mainly after mixing raw materials according to proportion, injection molding can be realized. In the existing raw material mixing, mainly through stirring equipment, workers first weigh the required raw materials according to the proportion, then pour them into the mixer, after stirring, the mixed material is transported to the hopper of injection molding machine. The above structure can realize the mixing of raw materials, but it still has the problems of low automation and high labor intensity. UTILITY MODEL CONTENTS

[0004] The utility model provides an injection moulding plastic bucket raw material automatic blending device to solve the technical problem of low automation degree of injection moulding plastic bucket raw material mixing.

[0005] In order to achieve the above purpose, the utility model adopts the technical scheme that the utility model provides an injection moulding plastic bucket raw material automatic blending device, including rack, base material tank arranged on the rack and auxiliary material tank arranged on the outer side of base material tank, the base material tank and auxiliary material tank all include tank body and driving motor arranged at the top of tank body, the power end of driving motor is connected with auger shaft, the auger shaft is arranged through tank body, the bottom of tank body is provided with discharge port, the auger shaft is arranged out of discharge port, the part of auger shaft extending into tank body is sleeved with spiral blade, the top of tank body is provided with feed inlet, the rack is further provided with receiving hopper, the receiving hopper is arranged below tank body, the middle part of receiving hopper is provided with mixing pipe, the auger shaft of base material tank extends into mixing pipe, the auger shaft of base material tank is sleeved with distributing cone and receiving bowl, the distributing cone is arranged in receiving bowl, the bottom of receiving bowl is provided with leakage port.

[0006] Preferably, the receiving hopper is provided with a guide plate, which is inclined downward from the edge of the receiving hopper to the mixing pipe, and the guide plate is arranged below the tank body of the auxiliary material tank.

[0007] Preferably, the guide plate extends to the center of the mixing pipe.

[0008] Preferably, a material guiding groove is arranged on the top surface of the material distributing cone, and the material guiding groove is arranged diverging outward along the center of the material distributing cone.

[0009] Compared with the prior art, the utility model has the advantages and positive effects that:

[0010] 1、The utility model provides a kind of automatic blending device of injection molding plastic bucket raw material, utilize auger structure cooperation motor speed control, realize the automatic blending of discharging amount, simultaneously, cooperate with the setting of material collecting hopper, material distributing cone and material collecting bowl, realize the blending of raw material in the process of discharging, to realize the purpose of automatic blending further. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be a simple introduction to the drawings needed to be used in embodiment description, obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0012] Figure 1 The structure schematic view of automatic blending device of injection molding plastic bucket raw material provided for embodiment 1;

[0013] Figure 2 The structure schematic view of material distributing cone and material collecting bowl assembly state provided for embodiment 1;

[0014] In the above drawings, 1, rack;2, base tank;3, auxiliary material tank;4, tank body;41, feed inlet;42, discharge port;43, driving motor;44, auger shaft;45, spiral blade;46, material distributing cone;461, material guiding groove;47, material collecting bowl;471, fixed arc plate;5, material collecting hopper;51, mixing pipe;52, guide plate. DETAILED DESCRIPTION

[0015] In order to more clearly illustrate the above-mentioned purposes, features and advantages of the utility model, the following will be further explained to the utility model by combining with drawings and embodiments.It needs to be explained that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0016] In the following description, many specific details are set forth in order to provide a thorough understanding of the utility model, however, the utility model can also be implemented in other ways different from the description herein, therefore, the utility model is not limited to the specific embodiments disclosed in the following description.

[0017] Embodiment 1, as Figure 1 、 Figure 2As shown, the embodiment aims to provide an automatic injection molding plastic bucket raw material blending device to realize automatic weighing and automatic blending of injection molding plastic bucket raw materials, for this purpose, the automatic injection molding plastic bucket raw material blending device provided by the embodiment includes a rack 1, a base material tank 2 arranged on the rack 1 and an auxiliary material tank 3 arranged outside the base material tank 2. The number of auxiliary material tanks 3 is determined according to the formula. Generally speaking, there are two or three kinds of auxiliary materials for plastic buckets. Therefore, the number of auxiliary material tanks 3 is set to two or three. The main purpose of the rack 1 is to raise the height of the base material tank 2 and the auxiliary material tank 3.

[0018] In the embodiment, the base material tank 2 and the auxiliary material tank 3 each include a tank body 4 and a drive motor 43 arranged on the top of the tank body 4. The power end of the drive motor 43 is connected with an auger shaft 44, the auger shaft 44 is arranged through the tank body 4, the bottom of the tank body 4 is provided with a discharge port 42, the auger shaft 44 is arranged to extend out of the discharge port 42, and the part of the auger shaft 44 extending into the tank body 4 is sleeved with a spiral blade 45. Since the amount of material rotated out by the spiral blade 45 each time is consistent, in the case that the volumes of the base material tank 2 and the auxiliary material tank 3 are consistent, the ratio of materials can be adjusted by controlling the rotating speed of the drive motor 43, and in the case that the volumes of the base material tank 2 and the auxiliary material tank 3 are inconsistent, the ratio of materials can be adjusted by controlling the volume ratio of the base material tank 2 and the auxiliary material tank 3 (in the case that the ratio between the spiral blade 45 and the tank body 4 is consistent). In this way, the accurate proportioning of materials can be realized without using a weight sensor.

[0019] Of course, the tank body 4 needs to be fed, so a feeding port 41 is arranged on the top of the tank body 4. In this way, after the material enters the tank body 4, it is discharged by the spiral blade 45 under the action of the spiral blade 45, and the amount of discharged material can be effectively controlled. In the embodiment, the ratio of materials is adjusted by controlling the rotating speed of the drive motor 43.

[0020] Considering that the injection molding plastic does not need to mix for too long time, because it does not need to react, for this, the stirring is relatively simple, using this feature, in order to realize the one-time material mixing, in the embodiment, the material collecting hopper 5 is also arranged on the rack 1, the material collecting hopper 5 is arranged below the tank body 4, the caliber of the material collecting hopper 5 meets that all the tank bodies 4 are above, the mixing pipe 51 is arranged in the middle of the material collecting hopper 5, the auger shaft 44 of the base material tank 2 extends into the mixing pipe 51, the distribution cone 46 and the material collecting bowl 47 are sleeved on the auger shaft 44 of the base material tank 2, the distribution cone 46 is arranged in the shape of an umbrella, and the material collecting bowl 47 is arranged in the shape of a bowl, the distribution cone 46 is arranged in the material collecting bowl 47, and the distribution cone 46 is arranged close to the top of the material collecting bowl 47, and the material collecting bowl 47 is arranged on the bottom of the material collecting bowl 47. The material collecting bowl 47 is arranged on the bottom of the material collecting bowl 47. In the embodiment, the fixed arc plate 471 is welded or bolted on the side wall of the auger shaft 44, and the fixed arc plate 471 is fixed between the inner wall of the material collecting bowl 47. In this way, the materials falling from the base material tank 2 and the auxiliary material tank 3 enter the mixing pipe 51, and the materials are thrown by the distribution cone 46 due to the rotation of the auger shaft 44. After touching the inner wall of the material collecting bowl 47, since they are all plastic materials, they have a certain elasticity, so that they will produce mixing during the collision. At the same time, due to the arrangement of the fixed arc plate 471, the direction of some materials will be deviated during rotation, so as to achieve better mixing. It needs to be explained here that since the amount of base material is large and closest to the mixing pipe 51, the driving motor 43 of the auxiliary material tank 3 needs to be turned on first when starting, and the base material tank 2 is controlled to open after the auxiliary material is controlled to fall, so as to ensure that the initial base material can also be mixed with auxiliary material.

[0021] In order to better utilize the centrifugal force and ensure that the materials can be quickly mixed, in the embodiment, a guide plate 52 is arranged in the material collecting hopper 5, the guide plate 52 is inclined downward from the edge of the material collecting hopper 5 to the direction of the mixing pipe 51, and the guide plate 52 is arranged below the tank body 4 of the auxiliary material tank 3. In this way, the arrangement of the guide plate can accelerate and ensure the flow of the auxiliary material.

[0022] In order to better mix, in the embodiment, the guide plate 52 extends to the center of the mixing pipe 51. The purpose of the guide plate 52 extending to the center is two-fold. One is to ensure that the material falls under the change of centrifugal force, because the size of the centrifugal force is related to the radius, so that the centrifugal force is gradually increased during the movement of the material from the center of the distribution cone 46 to the outside, and the stress state is better than that of directly falling on the edge, which can achieve better mixing purpose. At the same time, due to the shielding of the guide plate 52, part of the base material will be mixed with the auxiliary material without entering the mixing pipe 51.

[0023] In order to better disperse and mix the material, a material guide groove 461 is arranged on the top surface of the material distribution cone 46, and the material guide groove 461 is arranged diverging outward along the center of the material distribution cone 46. Since the material guide groove 461 divides the material into several branches, after colliding with the material collecting bowl 47, the material is more dispersed under the effect of elasticity, and is more convenient to mix, so as to ensure that the mixing is completed in the process of rapid falling.

[0024] Through the above arrangement, automatic quantitative and mixing are effectively realized, and the labor intensity of the workers is reduced.

[0025] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made on the basis of the technical essence of the present application to the above embodiments shall still fall within the protection scope of the present application.

Claims

1. An automatic raw material dispensing device for injection-molded plastic buckets, characterized in that, The system includes a frame, a base material tank mounted on the frame, and an auxiliary material tank located outside the base material tank. Both the base material tank and the auxiliary material tank include a tank body and a drive motor mounted on the top of the tank body. The power end of the drive motor is connected to an auger shaft, which penetrates the tank body. The bottom of the tank body has a discharge port, and the auger shaft extends out of the discharge port. The portion of the auger shaft extending into the tank body is fitted with spiral blades. The top of the tank body has a feed inlet. The frame also has a receiving hopper located below the tank body. A mixing pipe is located in the middle of the receiving hopper, and the auger shaft of the base material tank extends into the mixing pipe. A distributing cone and a receiving bowl are fitted onto the auger shaft of the base material tank. The distributing cone is located inside the receiving bowl, and a leakage port is located at the bottom of the receiving bowl.

2. The automatic raw material dispensing device for injection-molded plastic buckets according to claim 1, characterized in that, The receiving hopper is equipped with a guide plate, which is inclined downward from the edge of the receiving hopper toward the mixing pipe, and is located below the auxiliary material tank body.

3. The automatic raw material dispensing device for injection-molded plastic buckets according to claim 2, characterized in that, The guide plate extends toward the center of the mixing pipe.

4. The automatic raw material dispensing device for injection-molded plastic buckets according to claim 3, characterized in that, A guide groove is provided on the top surface of the material distribution cone, and the guide groove is arranged outward from the center of the material distribution cone.