Chemical safety feeding device
By designing a chemical safety feeding device, and utilizing high-pressure gas negative pressure and an extraction device, the problems of low efficiency and dust pollution in chemical material transportation are solved, achieving a fast, clean, and safe material transportation process, and improving production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202520545789.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-26
AI Technical Summary
Traditional chemical material transportation processes are inefficient, generate serious dust pollution, and are inconvenient to operate, affecting the working environment and the health of operators.
The device employs a chemical safety feeding system. High-pressure gas generates negative pressure, which is used to quickly transport materials to the feeding hopper through the blowing pipe and air blowing pipe. Combined with an air extraction device and filter cover, it reduces dust diffusion. Electric valves are used to precisely control the airflow direction, and a vibrating motor and mesh plate are used to control the material flow. Rubber rings buffer the vibration of the equipment.
It improves material conveying speed and efficiency, reduces dust pollution, protects the working environment and operator health, enhances production continuity and equipment reliability, reduces maintenance costs, and enables automated operation.
Smart Images

Figure CN223813127U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of chemical safety feeding, especially to a chemical safety feeding device. BACKGROUND
[0002] The design of the chemical safety feeding device aims to solve the problems of low efficiency, serious dust pollution and inconvenient operation in the traditional material conveying process. The traditional feeding method often relies on manual or simple mechanical structure, which not only has low efficiency, but also produces a large amount of dust when handling powdery or granular materials, causing serious impact on the working environment and the health of the operators. SUMMARY
[0003] The main purpose of the utility model is to provide a chemical safety feeding device, which solves the problems of low efficiency, serious dust pollution and inconvenient operation in the traditional material conveying process.
[0004] To solve the above technical problems, the utility model adopts the technical scheme of a chemical safety feeding device. A baffle is arranged inside the feeding inlet on one side of the feeding bin. The upper end of the baffle is hinged to the top surface of the feeding inlet, and the other end is close to the bottom surface of the feeding inlet. A plurality of blow pipes are arranged between the bottom surface of the feeding inlet and the end of the baffle. The blow pipes include a second discharge pipe arranged in parallel with the bottom surface of the feeding inlet. An inclined high-pressure air inlet pipe is further arranged in the middle of the second discharge pipe. A sharp end is arranged at the front end of the second discharge pipe. The high-pressure air inlet pipe is communicated with a first air pump.
[0005] The end of the material bag is downwardly arranged so that the front end of the second discharge pipe is inserted into the inside of the material bag. The high-pressure air inlet pipe blows air to form negative pressure at the tail end of the second discharge pipe, so that the materials in the inside of the material bag are blown into the inside of the feeding bin.
[0006] In the preferred scheme, the baffle is connected to the top surface of the feeding inlet by at least one second air cylinder. The two ends of the second air cylinder are hinged to the baffle and the top surface of the feeding inlet, respectively.
[0007] In the preferred scheme, the opening of the feeding inlet is inclined upwardly. A door plate is arranged at the opening position of the feeding inlet. The door plate is connected to the two sides of the feeding inlet by a first air cylinder.
[0008] In the preferred scheme, the top of the feeding bin is connected to a dust removal bin. An air extraction device is arranged at the top of the dust removal bin. A filter cover is arranged inside the dust removal bin. The air inlet of the air extraction device is communicated with the filter cover.
[0009] In the preferred scheme, a second air pump is further arranged on one side of the dust removal bin. A soot blowing pipe is arranged inside the filter cover. The soot blowing pipe is communicated with the second air pump.
[0010] In the preferred scheme, a plurality of air holes are arranged on the soot blowing pipe. The lower end of the soot blowing pipe is close to the bottom of the filter cover, and the upper end of the soot blowing pipe is close to the top of the filter cover.
[0011] Preferably, a drawer gate is arranged between the feeding bin and the dust removal bin, the drawer gate is in sliding connection with the feeding bin, and a third cylinder is arranged on one side of the feeding bin, with the third cylinder being connected with the outer end of the drawer gate.
[0012] Preferably, the lower part of the feeding bin is connected with the conical lower bin through a rubber ring, and the lower bin is internally provided with a screen plate, and the outer wall of the feeding bin is provided with a plurality of vibration motors.
[0013] Preferably, the lower end of the lower bin is in communication with the first discharge pipe, the tail end of the first discharge pipe is in communication with an inclined air blowing pipe, and the air blowing pipe is in communication with a first air pump.
[0014] Preferably, a first electric valve is arranged between the first air pump and the air blowing pipe.
[0015] A third electric valve is arranged between the first air pump and the air blowing pipe.
[0016] A second electric valve is arranged between the first air pump and the first electric valve and the third electric valve.
[0017] The utility model provides a kind of chemical safety feeding device, by adopting the way that first air pump is combined with air blowing pipe and air blowing pipe, utilize high-pressure gas to generate negative pressure, the rapid, efficient transmission of material is realized, the speed and efficiency of material conveying are significantly improved, while effectively prevent the diffusion of dust, protect the health of working environment and operator.Secondly, electric valve is accurately controlled airflow direction, so that equipment can be flexibly switched different working mode according to actual demand, increase the flexibility and adaptability of system.
[0018] In addition, the feeding bin and the dust removal bin are connected by the drawer gate to realize flexible control of the passage, and the application of the air extraction device and the filter cover effectively reduces the dust pollution problem in the material conveying process, further ensuring the cleanliness of the working environment.The lower bin is internally provided with a screen plate, and the vibration motor on the outer wall helps to screen and control the material flow speed, ensures uniform and stable material descent, and reduces the possibility of material blockage, improves the continuity and stability of production.
[0019] The rubber ring connects the feeding bin and the lower bin as a soft connection, which reduces the rigid collision between the equipment, prolongs the service life of the equipment and reduces the maintenance cost.The entire system takes into account the needs of automated operation, reduces manual intervention, improves the convenience of operation and work efficiency, and provides the possibility of creating a cleaner and safer working environment.These designs and improvements not only improve production efficiency and product quality, but also greatly improve the reliability and safety of the equipment, reflecting the progress of the chemical industry in improving production efficiency, protecting the health of operators and environmental protection. BRIEF DESCRIPTION OF DRAWINGS
[0020] The utility model will be further explained in connection with the drawings and embodiments:
[0021] Fig. 1 It is the overall structure diagram of the utility model;
[0022] Fig. 2 It is the inner wall structure diagram of the feeding pipe of the utility model.
[0023] In the drawing: feeding bin 1; support seat 2; rubber ring 3; net plate 4; vibration motor 5; lower bin 6; first discharge pipe 7; blowing pipe 8; first air pump 9; first electric valve 10; second electric valve 11; third electric valve 12; blowing pipe 13; high-pressure air inlet pipe 1301; second discharge pipe 1302; material bag 14; door plate 15; first air cylinder 16; feeding port 17; second air cylinder 18; baffle 19; filter cover 20; air extraction device 21; soot blowing pipe 22; second air pump 23; dust removal bin 24; suction plate gate 25; third air cylinder 26. DETAILED DESCRIPTION
[0024] As Figs. 1-2 shown, a chemical safety feeding device, the feeding port 17 inside one side of feeding bin 1 is equipped with baffle 19, the upper end of baffle 19 is hinged with the top surface of feeding port 17, the other end is close to the bottom surface of feeding port 17, a plurality of blowing pipes 13 are arranged between the bottom surface of feeding port 17 and the end of baffle 19, the blowing pipe 13 includes the second discharge pipe 1302 parallelly arranged with the bottom surface of feeding port 17, the second discharge pipe 1302 is further equipped with the inclined high-pressure air inlet pipe 1301 in the middle part, the second discharge pipe 1302 is equipped with a pointed end at the front end, and the high-pressure air inlet pipe 1301 is communicated with the first air pump 9.
[0025] The end of material bag 14 is downward so that the pointed end of second discharge pipe 1302 is inserted into the inside of material bag 14, and the high-pressure air inlet pipe 1301 blows air to form negative pressure at the tail end of second discharge pipe 1302 to blow the material in the inside of material bag 14 into the inside of feeding bin 1.
[0026] Place the material bag 14 in the inside of feeding port 17 to ensure that the pointed end of the front end of second discharge pipe 1302 can be inserted into the inside of material bag 14. Then start the first air pump 9, blow air into the material bag through the high-pressure air inlet pipe 1301, so that the tail end of second discharge pipe 1302 forms negative pressure, thereby effectively blowing the powder material in the material bag into the inside of feeding bin 1. In this process, the baffle 19 remains closed state, close to the position of blowing pipe 13, which helps to prevent dust overflow.
[0027] By using the principle of negative pressure generated by high-pressure gas, the material can be quickly transferred from the material bag to the feeding bin, improving work efficiency. At the same time, since the baffle 19 is in a closed state during operation, the leakage of dust is effectively avoided, protecting the working environment and the health of the operator. In addition, this design can also reduce the loss during the material transfer process, and improve the cleanliness and safety of production.
[0028] In the preferred embodiment, the baffle 19 is connected to the top surface of the feeding port 17 on one side through at least one second air cylinder 18, and the two ends of the second air cylinder 18 are respectively hinged to the baffle 19 and the top surface of the feeding port 17. Since the feeding port 17 is upwardly inclined, it helps the material bag to be positioned more naturally. By controlling the second air cylinder 18 to adjust the position of the baffle 19, it can be changed from a closed state to an open state for material conveying. When ready, start the first air pump 9, and high-pressure gas is blown into the material bag 14 through the high-pressure air inlet pipe 1301, so that the tail end of the second discharge pipe 1302 forms a negative pressure, thereby blowing the material into the inside of the feeding bin 1. After the operation is completed, the baffle 19 is closed again by using the second air cylinder 18 to prevent dust leakage.
[0029] In the preferred embodiment, the feeding port 17 is upwardly inclined, and the feeding port 17 is provided with a door plate 15 at the opening position, and the door plate 15 is connected to the two sides of the feeding port 17 through the first air cylinder 16. Then by controlling the first air cylinder 16 to open the door plate 15, the material bag 14 is placed into the feeding port 17, and it is ensured that the front end of the second discharge pipe 1302 is inserted into the inside of the material bag. Then the door plate 15 is closed to ensure that it is in a closed state during the material blowing process to prevent dust leakage.
[0030] The upwardly inclined design of the feeding port 17 allows the material bag to fall under the force of gravity, reducing the difficulty and time of operation. The use of the door plate 15 in cooperation with the first air cylinder 16 not only provides convenience during material loading, but also effectively prevents dust leakage during the material blowing process, protecting the safety and cleanliness of the working environment.
[0031] In the preferred embodiment, the top of the feeding bin 1 is connected to the dust removal bin 24, the top of the dust removal bin 24 is provided with an air extraction device 21, and the inside of the dust removal bin 24 is provided with a filter cover 20, and the air inlet of the air extraction device 21 communicates with the filter cover 20.
[0032] When preparing to perform material blowing operation and expecting large dust, the air extraction device 21 in the dust removal bin 24 connected to the top of the feeding bin 1 is started in advance. As the material blowing process begins, the air extraction device 21 extracts air containing dust through the filter cover 20, so that a large amount of dust is adsorbed to the surface of the filter cover 20, effectively preventing the spread of dust in the working area. After completing the material conveying, the air extraction device 21 is closed, and the filter cover 20 is cleaned or replaced as needed to ensure the efficiency of the next use.
[0033] In the preferred embodiment, the dust removal bin 24 is also provided with a second air pump 23 on one side, and the filter cover 20 is provided with a soot blowing pipe 22 inside, which is in communication with the second air pump 23. The soot blowing pipe 22 is provided with a plurality of air holes, and the lower end of the soot blowing pipe 22 is close to the bottom of the filter cover 20, and the upper end of the soot blowing pipe 22 is close to the top of the filter cover 20.
[0034] When the dust removal bin 24 is not used and the surface of the filter cover 20 accumulates a large amount of dust that needs to be cleaned, the second air pump 23 can be opened. The air pressure generated by the second air pump 23 is transmitted through the soot blowing pipe 22. Since the soot blowing pipe 22 is provided with a plurality of air holes, and the upper and lower ends of the soot blowing pipe 22 are close to the bottom and top of the filter cover 20 respectively, the filter cover 20 can be effectively cleaned in all directions. In this way, the dust attached to the outside of the filter cover will be blown off into the feeding bin 1, thereby realizing automatic cleaning of the filter cover.
[0035] In the preferred embodiment, the feeding bin 1 is provided with a draw plate gate 25 between the feeding bin 1 and the dust removal bin 24, and the draw plate gate 25 is in sliding connection with the feeding bin 1. One side of the feeding bin 1 is provided with a third air cylinder 26, and the extension end of the third air cylinder 26 is connected with the outer end of the draw plate gate 25. When the dust removal bin 24 is not used, the position of the draw plate gate 25 can be adjusted by controlling the third air cylinder 26. The third air cylinder 26 is started to drive the draw plate gate 25 to slide along the feeding bin 1 until the passage between the feeding bin 1 and the dust removal bin 24 is completely closed. In this way, it can prevent the dust generated during the material conveying process from entering the dust removal bin 24, and also avoid the impurities in the external air from entering the feeding bin 1. After completing the material conveying or cleaning the filter cover 20, the third air cylinder 26 can be operated again according to the actual needs to open the draw plate gate 25 for subsequent processing.
[0036] In the preferred embodiment, the lower part of the feeding bin 1 is connected with the conical structure of the discharging bin 6 through the rubber ring 3, the discharging bin 6 is provided with a mesh plate 4 inside, and the outer wall of the feeding bin 1 is provided with a plurality of vibration motors 5. When the discharging process starts, the plurality of vibration motors 5 provided on the outer wall of the feeding bin 1 are started. The vibration generated by the vibration motor 5 during operation will be transmitted to the feeding bin 1, promoting the material to flow more smoothly through the connection between the rubber ring 3 and the discharging bin 6 into the discharging bin 6. Due to the existence of the rubber ring 3, this soft connection method can effectively buffer the influence of vibration on the feeding bin 1, avoiding the problem of uneven distribution of materials inside the feeding bin 1 or aggravation of equipment wear caused by vibration. Inside the discharging bin 6, the mesh plate 4 further helps to screen and control the flow speed of the material, ensuring that the material descends uniformly and stably.
[0037] In the preferred embodiment, the lower end of the discharging bin 6 is in communication with the first discharging pipe 7, the tail end of the first discharging pipe 7 is in communication with the inclined air blowing pipe 8, and the air blowing pipe 8 is in communication with the first air pump 9.
[0038] When it is needed to accelerate the material discharging from the hopper 6, the first air pump 9 is started to inject high pressure gas into the first discharging pipe 7 through the blowing pipe 8. Since the blowing pipe 8 is communicated with the tail end of the first discharging pipe 7 and the blowing pipe 8 is designed to be inclined, the injection of the high pressure gas will form a negative pressure area inside the first discharging pipe 7. The negative pressure effect promotes the material in the hopper 6 to enter and pass through the first discharging pipe 7 faster, realizing the fast discharging.
[0039] In the preferred solution, the first electric valve 10 is arranged between the first air pump 9 and the blowing pipe 8.
[0040] The third electric valve 12 is arranged between the first air pump 9 and the blowing pipe 13.
[0041] The second electric valve 11 is arranged between the first air pump 9 and the first electric valve 10 and the third electric valve 12.
[0042] When it is needed to generate the negative pressure through the blowing pipe 8 to accelerate the material discharging from the hopper 6, the second electric valve 11 and the first electric valve 10 are operated first to ensure that they are in the open state, while ensuring that the third electric valve 12 is closed. In this way, the high pressure gas generated by the first air pump 9 will directly enter the blowing pipe 8 through the first electric valve 10, thereby forming a negative pressure in the first discharging pipe 7 to promote the fast discharging of the material.
[0043] On the contrary, if it is needed to transport the material through the blowing pipe 13, the second electric valve 11 and the third electric valve 12 should be operated to be in the open state, while the first electric valve 10 is closed. At this time, the high pressure gas generated by the first air pump 9 will enter the blowing pipe 13 through the third electric valve 12 to blow the material in the material bag 14 into the feeding hopper 1 by using the high pressure gas.
[0044] The second electric valve 11 is a total valve.
[0045] The above embodiment is only the preferred technical solution of the present application, and should not be regarded as the limitation of the present application. The protection scope of the present application should be the technical solution recorded in the claims, including the equivalent replacement solution of the technical features recorded in the claims as the protection scope. That is, the equivalent replacement improvement within this range is also within the protection scope of the present application.
Claims
1. A chemical safety feeding device, characterized in that: A baffle (19) is provided inside the feed inlet (17) on one side of the feeding bin (1). The upper end of the baffle (19) is hinged to the top surface of the feed inlet (17), and the other end is close to the bottom surface of the feed inlet (17). Multiple blowing pipes (13) are provided between the bottom surface of the feed inlet (17) and the end of the baffle (19). The blowing pipe (13) includes a second discharge pipe (1302) arranged parallel to the bottom surface of the feed inlet (17). An inclined high-pressure air inlet pipe (1301) is also provided in the middle of the second discharge pipe (1302). The front end of the second discharge pipe (1302) is provided with a pointed tip. The high-pressure air inlet pipe (1301) is connected to the first air pump (9). With the end of the material bag (14) facing downwards, the front end of the second discharge pipe (1302) is inserted into the inside of the material bag (14). The high-pressure air inlet pipe (1301) blows air to create a negative pressure at the tail end of the second discharge pipe (1302), blowing the material inside the material bag (14) into the feeding bin (1).
2. The chemical safety feeding device according to claim 1, characterized in that: One side of the baffle (19) is connected to the top surface of the feed inlet (17) via at least one second cylinder (18), and the two ends of the second cylinder (18) are respectively hinged to the top surface of the baffle (19) and the feed inlet (17).
3. The chemical safety feeding device according to claim 1, characterized in that: The feed inlet (17) is inclined upwards, and a door plate (15) is provided at the opening position of the feed inlet (17). The two sides of the door plate (15) are connected to the two sides of the feed inlet (17) through the first cylinder (16).
4. The chemical safety feeding device according to claim 1, characterized in that: The top of the feeding bin (1) is connected to the dust removal bin (24). The top of the dust removal bin (24) is equipped with an air extraction device (21). The dust removal bin (24) is equipped with a filter cover (20). The air inlet of the air extraction device (21) is connected to the filter cover (20).
5. The chemical safety feeding device according to claim 4, characterized in that: A second air pump (23) is also provided on one side of the dust removal chamber (24), and a soot blowing pipe (22) is provided inside the filter cover (20). The soot blowing pipe (22) is connected to the second air pump (23).
6. The chemical safety feeding device according to claim 5, characterized in that: The blowing tube (22) is provided with multiple air holes. The lower end of the blowing tube (22) is close to the bottom of the filter cover (20), and the upper end of the blowing tube (22) is close to the top of the filter cover (20).
7. The chemical safety feeding device according to claim 4, characterized in that: A drawer gate (25) is provided between the feeding hopper (1) and the dust removal hopper (24). The drawer gate (25) is slidably connected to the feeding hopper (1). A third cylinder (26) is provided on one side of the feeding hopper (1). The telescopic end of the third cylinder (26) is connected to the outer end of the drawer gate (25).
8. The chemical safety feeding device according to claim 1, characterized in that: The lower part of the feeding bin (1) is connected to the cone-shaped feeding bin (6) through a rubber ring (3). The feeding bin (6) is equipped with a mesh plate (4), and the outer wall of the feeding bin (1) is equipped with multiple vibration motors (5).
9. A chemical safety feeding device according to claim 8, characterized in that: The lower end of the feeding hopper (6) is connected to the first discharge pipe (7), the tail end of the first discharge pipe (7) is connected to the inclined air blowing pipe (8), and the air blowing pipe (8) is connected to the first air pump (9).
10. A chemical safety feeding device according to claim 9, characterized in that: A first electric valve (10) is provided between the first air pump (9) and the air blowing pipe (8); A third electric valve (12) is provided between the first air pump (9) and the blowing pipe (13); A second electric valve (11) is provided between the first air pump (9) and the first electric valve (10) and the third electric valve (12).