Pole group plate lug pretreatment device

By designing a pretreatment device for the plate ears of the welding group, a wire brush is used to remove lead paste and oxide layer, a wet brush is used to apply welding flux, and a dry brush is used to remove excess welding flux. This solves the shortcomings of the existing device and improves welding quality and production efficiency.

CN223815794UActive Publication Date: 2026-01-20YANGZHOU APOLLO BATTERY
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Patent Information

Application Number
CN202520150285.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-01-20
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

The existing pretreatment device for the plate lugs cannot effectively remove the surface lead paste and oxide layer, and lacks a flux replenishment device, resulting in poor welding quality.

Method used

A pretreatment device for plate lugs is designed, comprising a residue tank, a flux tank, and a residual liquid tank connected in sequence. A wire brush is installed in the residue tank, a wet brush is installed in the flux tank, and a dry brush is installed in the residual liquid tank. The wire brush removes lead paste and oxide layer, the wet brush applies flux, and the dry brush removes excess flux to ensure welding quality.

Benefits of technology

It effectively removes surface lead paste and oxide layer, ensures uniform application of flux and removal of excess flux, and improves welding quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pretreatment device for plate lugs of a plate group. Belongs to the technical field of lead-acid storage battery pole group and busbar connection. The pre-treatment device mainly solves the problem that an existing pre-treatment device cannot brush away residual lead plaster and oxide layers on the surface of a plate lug and cannot brush away residual cast flux in a dripping mode. The device is mainly characterized by comprising a residue tank, a cast flux tank and a residual liquid tank which are sequentially connected, a steel wire brush is arranged in the residue tank, a wet brush is arranged in the cast flux tank, and a dry brush is arranged in the residual liquid tank. The device has the characteristics of being capable of effectively removing lead plaster and an oxide layer on the surface, brushing the cast flux on a plate lug and brushing off the residual cast flux in a drop shape, and is mainly used for pretreatment before welding of a plate group and a busbar.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of lead -acid battery pole group and busbar connection, specifically relates to a kind of pole group plate lug pretreatment device. BACKGROUND

[0002] The battery mainly produced by our company is maintenance-free lead-acid battery for automobile starting, and the connection mode of assembly pole group and busbar is welding. The surface of pole group plate lug is often sticky with lead paste and has oxidation layer, so the surface foreign matter needs to be treated, and casting flux is coated on the surface to ensure the welding effect of plate lug and busbar.

[0003] When the existing pole group is assembled, manual plate lug brushing is adopted, and the production efficiency is low. The existing pole group plate lug pretreatment device only includes casting flux brushing device, which has the following disadvantages: first, it cannot effectively remove the surface lead paste and oxidation layer, and second, it cannot remove excess casting flux because it is not provided with casting flux supplementing device.

[0004] Therefore, a device needs to be designed to pretreat the plate lug before welding, including effectively removing the surface lead paste and oxidation layer, brushing casting flux and removing excess casting flux, to ensure the subsequent welding quality. UTILITY MODEL CONTENTS

[0005] The utility model aims at the above-mentioned disadvantages and provides a pole group plate lug pretreatment device that can effectively remove the surface lead paste and oxidation layer, brush casting flux and remove excess casting flux.

[0006] The technical solution of the utility model is as follows: a pole group plate lug pretreatment device is characterized by comprising residual sludge tank, casting flux tank and residual liquid tank connected in sequence, wherein the residual sludge tank is provided with steel wire brush, the casting flux tank is provided with wet brush, and the residual liquid tank is provided with dry brush.

[0007] In the technical solution of the utility model, the casting flux tank is provided with floating ball valve; and the floating ball valve is connected to the port of casting flux pipeline.

[0008] In the technical solution of the utility model, the two ends of steel wire brush are rotatably arranged on the opposite sides of the upper part of residual sludge tank; the two ends of wet brush are rotatably arranged on the opposite sides of the upper part of casting flux tank; and the two ends of dry brush are rotatably arranged on the opposite sides of the upper part of residual liquid tank.

[0009] In the technical solution of the utility model, the upper ends of steel wire brush, wet brush and dry brush are higher than the upper ports of residual sludge tank, casting flux tank and residual liquid tank.

[0010] In the technical solution of the utility model, the upper ends of steel wire brush, wet brush and dry brush are located on the same horizontal plane.

[0011] The steel wire brush, the wet brush and the dry brush cooperate with the plate lug of the pole group passing from above in the motion direction.

[0012] The steel wire brush in the technical solution of the utility model is a thin steel wire brush.

[0013] The technical solution of the utility model discloses a cast flux tank is equipped with cast flux.

[0014] The utility model discloses a kind of pole group plate lug pretreatment devices comprising residual tank, cast flux tank and residual liquid tank connected in sequence, wherein, steel wire brush is equipped in residual tank, wet brush is equipped in cast flux tank, dry brush is equipped in residual liquid tank, so when plate lug is preprocessed, when the plate lug of pole group passes from above residual tank, the steel wire brush in residual liquid tank can brush off the lead paste and oxidation layer remaining on the surface of plate lug, when the plate lug of pole group passes from above cast flux tank, wet brush in cast flux tank can brush cast flux on the surface of plate lug, when the plate lug of pole group passes from above residual liquid tank, dry brush in residual liquid tank can brush off drop-shaped excess cast flux, only keep a layer of thin flux layer on the surface of plate lug.

[0015] The utility model has the characteristics that can effectively remove surface lead paste and oxidation layer, brush cast flux on the surface of plate lug and brush drop-shaped excess cast flux, and is mainly used for the pretreatment before pole group and busbar welding. DRAWINGS

[0016] Figure 1 It is the structure schematic drawing of the utility model.

[0017] Figure 2 It is the top view of the utility model.

[0018] Reference signs: 1-motion direction, 2-steel wire brush, 3-wet brush;4-float ball valve;5-dry brush;6-residual liquid tank;7-cast flux tank;8-residual tank;9-plate lug;10-pole group;11-cast flux pipeline. CONCRETE IMPLEMENTATION

[0019] The utility model will be further explained in connection with the drawings.

[0020] As shown in Figure 1 , Figure 2 An embodiment of the utility model discloses a kind of pole group plate lug pretreatment devices, including residual tank 8, cast flux tank 7 and residual liquid tank 6 connected in sequence, wherein, steel wire brush 2 is equipped in residual tank 8, wet brush 3 and float ball valve 4 are equipped in cast flux tank 7, dry brush 5 is equipped in residual liquid tank 6.

[0021] Steel wire brush 2 is rotatably arranged at opposite sides of the upper part of residue groove 8. Steel wire brush 2 is a thin steel wire brush. The upper end of steel wire brush 2 is higher than the upper end of residue groove 8. The problem of manually brushing the lugs is solved, the surface lead paste and oxide layer is effectively removed, and the production efficiency is improved.

[0022] Wet brush 3 is rotatably arranged at opposite sides of the upper part of casting flux groove 7. The upper end of wet brush 3 is higher than the upper end of casting flux groove 7. Float ball valve 4 is connected to the port of casting flux pipeline 11. Casting flux groove 7 is filled with casting flux. The automatic addition of casting flux is realized, and the removal of excess casting flux is ensured. The problems of not brushing casting flux and not welding lugs due to the lack of timely replenishment of casting flux in the current device, and the problems of too much casting flux on the surface of lugs and poor welding of casting flux pores due to the addition of too much casting flux are solved.

[0023] Dry brush 5 is rotatably arranged at opposite sides of the upper part of residue groove 6. The upper end of dry brush 5 is higher than the upper end of residue groove 6.

[0024] The upper ends of steel wire brush 2, wet brush 3 and dry brush 5 are located on the same horizontal plane and cooperate with the lugs 9 of the pole group 10 passing from above in the movement direction 1.

[0025] The lug pre-treatment is divided into three stages, which effectively ensures the welding quality. The first stage is a thin steel wire brush, which mainly brushes off the lead paste and oxide layer remaining on the surface of the lug 9; the second stage is a wet brush 3, which mainly brushes the casting flux on the surface of the lug 9; the third stage is a dry brush 5, which mainly brushes off the excess casting flux in the form of droplets, leaving only a thin layer of flux on the surface of the lug 9.

[0026] After the excess lead paste is brushed off by steel wire brush 2, it is collected in residue groove 8. The liquid level of casting flux in casting flux groove 7 is controlled by float ball valve 4. When the liquid level is lower than wet brush 3, the float ball descends, float ball valve 4 opens, and the casting flux is automatically added; after a certain liquid level is added, the float ball rises, float ball valve 4 closes, and the addition of casting flux stops. Dry brush 5 brushes off the droplet-shaped casting flux on the lug 9, and residue groove 6 is used to collect excess casting flux.

Claims

1. A pretreatment device for pole group plates, characterized in that: It includes a residue tank (8), a flux tank (7) and a residual liquid tank (6) connected in sequence. The residue tank (8) is equipped with a wire brush (2), the flux tank (7) is equipped with a wet brush (3), and the residual liquid tank (6) is equipped with a dry brush (5).

2. The pretreatment device for pole group plates according to claim 1, characterized in that: The flux tank (7) is equipped with a float valve (4); the float valve (4) is connected to the port of the flux pipeline (11).

3. A pretreatment device for pole group plates according to claim 1 or 2, characterized in that: The wire brush (2) is rotatably disposed on opposite sides of the upper part of the residue tank (8); the wet brush (3) is rotatably disposed on opposite sides of the upper part of the flux tank (7); the dry brush (5) is rotatably disposed on opposite sides of the upper part of the residue tank (6).

4. The pretreatment device for pole group plates according to claim 3, characterized in that: The upper ends of the wire brush (2), wet brush (3) and dry brush (5) extend above the upper ports of the slag tank (8), flux tank (7) and residual liquid tank (6).

5. The pretreatment device for pole group plates according to claim 4, characterized in that: The upper ends of the wire brush (2), wet brush (3) and dry brush (5) are located on the same horizontal plane.

6. A pretreatment apparatus for pole group plates according to any one of claims 1-2 and 4-5, characterized in that: The wire brush (2), wet brush (3) and dry brush (5) are engaged with the lugs (9) of the pole group (10) that passes above it in the direction of motion (1).

7. A pretreatment apparatus for pole group plates according to any one of claims 1-2 and 4-5, characterized in that: The wire brush (2) is a fine wire brush.

8. A pretreatment apparatus for pole group plates according to any one of claims 1-2 and 4-5, characterized in that: The flux tank (7) contains flux.