Straw crushing device
By using a shredding device and a staggered crushing blade structure, the clogging problem caused by straw clumping is solved, achieving efficient straw crushing and extending equipment life.
Patent Information
- Application Number
- CN202520392061.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-07
AI Technical Summary
Existing straw crushing devices are prone to clogging when processing clumps of straw, which reduces crushing efficiency, shortens equipment life, and results in poor crushing performance.
The straw pile is dispersed using a dispersing device. The straw pile is broken up by dispersing blades and a toothed structure, and then crushed by staggered crushing blades. Combined with a rotating baffle, the flow of straw is controlled to prevent accumulation and blockage.
It effectively prevents straw from clumping, improves crushing efficiency, extends equipment lifespan, and enhances the quality and efficiency of straw crushing.
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Figure CN223816548U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rice straw processing technical field, concretely is rice straw crushing device. BACKGROUND
[0002] The rice planting area of China accounts for about one third of the total grain crop area, and rice is planted all over the country. Rice straw is a byproduct of rice, and its annual output is extremely huge. In the past, the utilization of rice straw has been at a general level, and the development and comprehensive utilization of rice straw have not been paid enough attention. In some places, rice straw is used as organic fertilizer instead of chemical fertilizer, and in some places, rice straw is directly burned, which is a waste of rice resources and a pollution of the atmospheric environment. With the development of science and technology and the promulgation of laws and regulations prohibiting open burning of straw, the comprehensive utilization of rice straw has gradually been paid attention to and promoted, and the main application directions are fertilizer, livestock, edible fungi, energy, and processing industry.
[0003] Chinese patent CN 107952527 B discloses an agricultural rice straw crushing device. The technical problem to be solved by the present application is to provide an agricultural rice straw crushing device with good crushing effect, which is not easy to injure the operator and has high crushing efficiency. To solve the above technical problem, the present application provides an agricultural rice straw crushing device, which comprises a supporting leg and the like; a discharging device is arranged at the top of the supporting leg, and a crushing device is arranged in the discharging device.
[0004] The above-mentioned agricultural rice straw crushing device utilizes a plurality of crushing blades on two rotating shafts to crush rice straw. However, after the rice straw is collected from the farmland, it is generally bundled in batches for convenient storage and transportation, and the bundled rice straw is in the shape of a cylinder or a square. Before crushing the rice straw, the bundled rice straw needs to be unpacked and dispersed. Since the bundled rice straw is packed together, it may form clumps. When the clumped rice straw enters the crushing device, it may block the crushing device, so that the rice straw cannot move normally to the crushing blades. In addition, the clumped rice straw is thick and hard, and when the crushing blades crush the clumped rice straw, the working pressure of the crushing blades increases, which not only reduces the service life of the crushing blades, but also causes the crushing blades to have a phenomenon of rolling blade, resulting in that the quality of the crushed rice straw does not meet the expected quality. SUMMARY
[0005] The purpose of the present application is to provide a rice straw crushing device. First, the bundled rice straw is dispersed by using a dispersing device, and the clumped rice straw is dispersed. Then, the rice straw is crushed by using a crushing device, so as to solve the technical problems in the background art.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions:
[0007] The utility model provides a rice straw breaking device, including bale breaking device, and the discharge end outside of bale breaking device is equipped with first conveyer belt device, and the one end of first conveyer belt device is equipped with hopper assembly away from bale breaking device, and the discharge port of hopper assembly is equipped with second conveyer belt device below, and the one end of second conveyper belt device is equipped with breaking device away from hopper assembly,
[0008] The bale breaking device includes a driving assembly, an upper end of the driving assembly is provided with a dispersing assembly, and a side of the dispersing assembly away from the driving assembly is provided with a poking assembly.
[0009] The hopper assembly includes a hopper body, two rotating baffles are symmetrically arranged at the bottom of the hopper body, and the two rotating baffles are respectively rotatably connected to two electric push rods; the breaking device includes a breaking hopper, two rotating shafts are symmetrically and rotatably connected to the inner side of the breaking hopper, and a plurality of breaking knives are uniformly and fixedly connected to the two rotating shafts.
[0010] As a further technical scheme of the utility model, the dispersing assembly and the poking assembly are located on the inner side of the shell, and the bottom of the shell is welded to one end of the top of the object placing table; the driving assembly includes two chains, a plurality of clamping teeth for clamping the rice straw bundle are uniformly and fixedly connected to the outer side of the two chains, the inner side of the two chains is engaged with two gears, and the top of the object placing table is symmetrically provided with two rectangular through slots for the clamping teeth to pass through, and the positions of the two rectangular through slots correspond to the positions of the two chains.
[0011] As a further technical scheme of the utility model, the inner side of the object placing table is rotatably connected to two transmission shafts, a plurality of gears are fixedly connected to the two ends of the two transmission shafts, and one of the transmission shafts extends to the outer side of the object placing table and is fixedly connected to the output shaft of the second motor.
[0012] As a further technical scheme of the utility model, the dispersing assembly includes a plurality of horizontal shafts vertically distributed, and the two ends of the plurality of horizontal shafts are rotatably connected to the inner wall of the shell; a plurality of connecting discs are coaxially and fixedly connected to the plurality of horizontal shafts, a plurality of dispersing knives are uniformly and fixedly connected to the connecting discs, and the dispersing knives of adjacent two horizontal shafts are staggered.
[0013] As a further technical scheme of the utility model, the end of the horizontal shaft located at the top of the shell is coaxially and fixedly connected to a single-groove pulley, the other ends of the remaining horizontal shafts are coaxially and fixedly connected to double-groove pulleys, the single-groove pulley and the plurality of double-groove pulleys are connected to each other through a belt, and the side of the object placing table close to the single-groove pulley is fixedly connected to a third motor, the output shaft of the third motor is fixedly connected to a driving pulley, and the driving pulley is connected to the double-groove pulley located at the bottom of the shell through a belt.
[0014] As a further technical scheme of the utility model, the warehouse body is funnel-shaped, and vertical columns are fixedly connected to the four corners of the outer side of the upper end of the warehouse body; the two ends of the two rotating baffles are rotatably connected with connecting pieces, and the ends of the connecting pieces away from the rotating baffles are fixedly connected with the bottom of the warehouse body; the sum of the widths of the two rotating baffles is greater than the width of the discharge port of the bottom of the warehouse body.
[0015] As a further technical scheme of the utility model, the bottom of the side close to the first conveying belt device is provided with an outlet, and the conveying belt of the first conveying belt device is arranged obliquely, and the end of the first conveying belt device away from the shell is located above the warehouse body.
[0016] As a further technical scheme of the utility model, the ends of the two rotating shafts one extend to the outer side of the crushing warehouse and are coaxially fixedly connected with gears one, and the two gears one are meshed with each other; the end of one rotating shaft one away from the gear one is fixedly connected with the output shaft of the motor one, and the bottom of the motor one is fixedly connected with the top of the support.
[0017] As a further technical scheme of the utility model, the crushing warehouse is located on the inner side of the support, and the outer side of the support is fixedly connected with the support through a plurality of angle irons; the bottom of the crushing warehouse is integrally provided with a discharge bin.
[0018] Compared with the prior art, the utility model has the advantages that:
[0019] 1. After the bundle of straw is placed on the placing table, the two chains can drive the straw bundle to move towards the direction of the dispersing assembly, the pawls on the two chains can be embedded into the bottom of the straw bundle, so that the straw bundle is clamped, and the straw bundle is prevented from stopping moving on the placing table; the plurality of dispersing knives can scatter the straw bundle in the process of rapid rotation, and the plurality of dispersing knives are staggered, so that the contact area of the dispersing knives and the straw bundle is increased, the small straw blocks that are not clumped are prevented from passing through the gap of the dispersing knives, and it is ensured that all the straws passing through the horizontal shaft are in a dispersed state; the poking assembly can poke the straws in the shell onto the first conveying belt device, and the straws are prevented from accumulating in the shell.
[0020] 2. The utility model, the warehouse body plays the role of temporarily storing straws, when the two rotating baffles abut against each other and block the discharge port of the bottom of the warehouse body, the straws will not fall onto the second conveying belt device, when the two rotating baffles are away from each other, the straws will fall from the gap between the two rotating baffles, and the number of the straws falling is related to the distance between the two rotating baffles, and the number of the straws entering the crushing device can be changed by adjusting the distance between the two rotating baffles.
[0021] 3. The utility model discloses, straw falls into the broken bin through the second conveyer belt device, multiple broken knives cooperation can carry out the broken of straw, multiple broken knives are distributed on the rotation axis one in spiral shape, and the broken knife on two rotation axis one is staggered distribution, can increase the efficiency and effect of straw broken, the inside auxiliary block of broken bin can block straw and pass, prevent the straw that has not been broken falls into the discharge bin, and the auxiliary block is equipped with the through slot of broken knife, will not influence the normal rotation of broken knife. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0023] Figure 2 It is the three-dimensional structure schematic diagram of the bale device of the utility model.
[0024] Figure 3 It is the partial structure schematic diagram of the utility model in Figure 1 .
[0025] Figure 4 It is another perspective drawing of the utility model in Figure 3 .
[0026] Figure 5 It is another perspective drawing of the utility model in Figure 4 .
[0027] Figure 6 It is the front view of the utility model in Figure 3 .
[0028] Figure 7 It is the three-dimensional structure schematic diagram of the bin assembly of the utility model.
[0029] Figure 8 It is another perspective drawing of the utility model in Figure 7 .
[0030] Figure 9 It is the side view of the utility model in Figure 7 .
[0031] Figure 10 It is the three-dimensional structure schematic diagram of the broken device of the utility model.
[0032] Figure 11 It is the plan view of the utility model in Figure 10 .
[0033] Figure 12 It is the A-A section view of the utility model in Figure 11 .
[0034] In the figure: 1 - bale device, 2 - first conveying belt device, 3 - hopper assembly, 4 - second conveying belt device, 5 - crushing device;
[0035] 11 - drive assembly, 12 - table, 13 - dispersion assembly, 14 - housing, 15 - toggle assembly, 31 - bin body, 32 - column, 33 - electric push rod, 34 - rotating baffle, 35 - connecting piece, 51 - crushing bin, 52 - rotating shaft one, 53 - crushing knife, 54 - gear one, 55 - motor one, 56 - angle iron, 57 - support, 58 - discharge bin, 59 - auxiliary block;
[0036] 111 - chain, 112 - motor two, 113 - gear two, 114 - transmission shaft two, 131 - horizontal shaft, 132 - connecting disc, 133 - dispersion knife, 134 - single-groove pulley, 135 - double-groove pulley, 136 - belt, 137 - motor three. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0038] Please refer to Figures 1-12 In the embodiments of the utility model, the straw crushing device comprises a bale device 1, the discharge end outer side of the bale device 1 is provided with a first conveying belt device 2, one end of the first conveying belt device 2 away from the bale device 1 is provided with a hopper assembly 3, the lower part of the discharge port of the hopper assembly 3 is provided with a second conveying belt device 4, and one end of the second conveying belt device 4 away from the hopper assembly 3 is provided with a crushing device 5.
[0039] The bale device 1 comprises a drive assembly 11, one end of the drive assembly 11 is provided with a dispersion assembly 13, and one side of the dispersion assembly 13 away from the drive assembly 11 is provided with a toggle assembly 15.
[0040] The hopper assembly 3 comprises a bin body 31, two rotating baffles 34 are symmetrically arranged at the bottom of the bin body 31, and the two rotating baffles 34 are respectively rotationally connected with two electric push rods 33; the crushing device 5 comprises a crushing bin 51, two rotating shafts one 52 are symmetrically rotationally connected to the inner side of the crushing bin 51, and a plurality of crushing knives 53 are uniformly and fixedly connected to the two rotating shafts one 52.
[0041] The dispersion assembly 13 and the poking assembly 15 are located inside the shell 14, the bottom of the shell 14 is welded with one end of the top of the placing table 12; the driving assembly 11 comprises two chains 111, a plurality of clamping teeth for clamping straw bales are uniformly fixed and connected outside the two chains 111; the inner sides of the two chains 111 are engaged with gear two 113 at both ends; the top of the placing table 12 is symmetrically provided with two rectangular through slots for the clamping teeth to pass through, and the positions of the two rectangular through slots correspond to the positions of the two chains 111 respectively;
[0042] The inner sides of both ends of the placing table 12 are rotationally connected with transmission shaft two 114, a plurality of gear two 113 are fixedly connected with both ends of the two transmission shaft two 114 respectively, and one of the transmission shaft two 114 extends to the outside of the placing table 12 and is fixedly connected with the output shaft of the motor two 112;
[0043] The dispersion assembly 13 comprises a plurality of horizontal shafts 131 distributed vertically, and both ends of the plurality of horizontal shafts 131 are rotationally connected with the inner wall of the shell 14; a plurality of connecting discs 132 are coaxially fixedly connected on the plurality of horizontal shafts 131, a plurality of dispersion knives 133 are uniformly fixedly connected on the connecting disc 132, and the dispersion knives 133 of adjacent two horizontal shafts 131 are staggered distributed;
[0044] The end of the horizontal shaft 131 located at the top of the shell 14 is coaxially fixedly connected with a single-groove pulley 134, the other horizontal shafts 131 are coaxially fixedly connected with double-groove pulleys 135 at one end close to the single-groove pulley 134, and the single-groove pulley 134 and the plurality of double-groove pulleys 135 are transmissionally connected with each other through the belt 136; the placing table 12 is fixedly connected with a motor three 137 at one side close to the single-groove pulley 134, the output shaft of the motor three 137 is fixedly connected with a driving pulley, and the driving pulley is transmissionally connected with the double-groove pulley 135 located at the bottom of the shell 14 through the belt 136.
[0045] Through the above technical scheme, after the straw bales are placed on the placing table 12, the two chains 111 can drive the straw bales to move towards the dispersion assembly 13, the clamping teeth on the two chains 111 can be embedded into the bottom of the straw bales, so as to clamp the straw bales and prevent the straw bales from stopping moving on the placing table 12; the plurality of dispersion knives 133 can scatter the straw bales in the process of rapid rotation, and the plurality of dispersion knives 133 are staggered distributed, which increases the contact area of the dispersion knives 133 and the straw bales, prevents small straw blocks from passing through the gap of the dispersion knives 133, and ensures that all the straws passing through the horizontal shaft 131 are in a scattered state; the poking assembly 15 can poke the straws in the shell 14 to the first conveying belt device 2, so as to prevent the straws from accumulating in the shell 14.
[0046] In this embodiment, the silo body 31 is funnel-shaped, and each of the four outer corners of the upper end of the silo body 31 is fixedly connected to a column 32; both ends of the two rotating baffles 34 are rotatably connected to a connector 35, and the ends of the multiple connectors 35 away from the rotating baffles 34 are respectively fixedly connected to the outer sides of the bottom ends of the silo body 31; the sum of the widths of the two rotating baffles 34 is greater than the width of the discharge port at the bottom of the silo body 31.
[0047] The outer casing 14 has an outlet at the bottom of the side near the first conveyor belt device 2. The conveyor belt of the first conveyor belt device 2 is inclined, and the end of the first conveyor belt device 2 away from the outer casing 14 is located above the hopper 31.
[0048] By adopting the above technical solution, the bin 31 serves as a temporary storage for straw. When the two rotating baffles 34 are in contact with each other and block the discharge port at the bottom of the bin 31, the straw will not fall onto the second conveyor belt device 4. When the two rotating baffles 34 move away from each other, the straw will fall through the gap between the two rotating baffles 34. The amount of straw falling is related to the distance between the two rotating baffles 34. By adjusting the distance between the two rotating baffles 34, the amount of straw entering the crushing device 5 can be changed.
[0049] In this embodiment, one end of each of the two rotating shafts 52 extends to the outside of the crushing chamber 51 and is coaxially fixedly connected to a gear 54, and the two gears 54 mesh with each other; one end of one rotating shaft 52 away from the gear 54 is fixedly connected to the output shaft of a motor 55, and the bottom of the motor 55 is fixedly connected to the top of the bracket 57.
[0050] The crushing chamber 51 is located inside the support 57, and the outside of the support 57 is fixedly connected to the support 57 by multiple angle irons 56; the bottom of the crushing chamber 51 is integrally provided with a discharge chamber 58.
[0051] By adopting the above technical solution, after the straw falls into the crushing chamber 51 through the second conveyor belt device 4, multiple crushing blades 53 work together to crush the straw. The multiple crushing blades 53 are spirally distributed on the rotating shaft 52, and the crushing blades 53 on the two rotating shafts 52 are staggered, which can increase the efficiency and effect of straw crushing. The auxiliary block 59 inside the crushing chamber 51 can block the straw from passing through, preventing uncrushed straw from falling into the discharge chamber 58. At the same time, the auxiliary block 59 is provided with a through groove for the crushing blades 53 to pass through, which will not affect the normal rotation of the crushing blades 53.
[0052] The working principle of this utility model is as follows: After the bundled straw is placed on the platform 12, the two chains 111 can drive the straw to move towards the dispersing component 13. The teeth on the two chains 111 can be inserted into the bottom of the straw, thereby locking the straw and preventing it from stopping on the platform 12. The multiple dispersing blades 133 can break up the straw during rapid rotation. The multiple dispersing blades 133 are staggered, which increases the contact area between the dispersing blades 133 and the straw, preventing small clumps of straw from passing through the gaps of the dispersing blades 133, and ensuring that all the straw passing through the horizontal axis 131 is in a dispersed state. The agitating component 15 can move the straw in the outer shell 14 onto the first conveyor belt device 2, preventing the straw from accumulating in the outer shell 14.
[0053] The bin 31 serves as a temporary storage for straw. When the two rotating baffles 34 are close together and block the discharge port at the bottom of the bin 31, the straw will not fall onto the second conveyor belt device 4. When the two rotating baffles 34 move away from each other, the straw will fall through the gap between the two rotating baffles 34. The amount of straw falling is related to the distance between the two rotating baffles 34. By adjusting the distance between the two rotating baffles 34, the amount of straw entering the crushing device 5 can be changed.
[0054] After the straw falls into the crushing chamber 51 via the second conveyor belt device 4, multiple crushing blades 53 work together to crush the straw. The multiple crushing blades 53 are spirally distributed on the rotating shaft 52, and the crushing blades 53 on the two rotating shafts 52 are staggered, which can increase the efficiency and effect of straw crushing. The auxiliary block 59 inside the crushing chamber 51 can block the straw from passing through, preventing uncrushed straw from falling into the discharge chamber 58. At the same time, the auxiliary block 59 is provided with a through groove for the crushing blades 53 to pass through, so as not to affect the normal rotation of the crushing blades 53.
[0055] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A straw crushing device, characterized in that: The device includes a bulk packaging device (1), a first conveyor belt device (2) is provided on the outside of the discharge end of the bulk packaging device (1), a hopper assembly (3) is provided at the end of the first conveyor belt device (2) away from the bulk packaging device (1), a second conveyor belt device (4) is provided below the discharge port of the hopper assembly (3), and a crushing device (5) is provided at the end of the second conveyor belt device (4) away from the hopper assembly (3). The pack dispersing device (1) includes a driving component (11), a dispersing component (13) is provided above one end of the driving component (11), and a toggle component (15) is provided on the side of the dispersing component (13) away from the driving component (11). The hopper assembly (3) includes a hopper body (31), which has two symmetrical rotating baffles (34) at the bottom. The two rotating baffles (34) are rotatably connected to two electric push rods (33). The crushing device (5) includes a crushing chamber (51), which has two rotating shafts (52) symmetrically connected to the inside. Multiple crushing blades (53) are evenly fixedly connected to the two rotating shafts (52).
2. The straw crushing device according to claim 1, characterized in that: The dispersing component (13) and the actuating component (15) are both located inside the outer shell (14), and the bottom of the outer shell (14) is welded to one end of the top of the platform (12); the driving component (11) includes two chains (111), and multiple teeth that are used to hold the straw bales are evenly fixedly connected to the outer sides of the two chains (111); gears (113) are meshed at both ends of the inner sides of the two chains (111); the top of the platform (12) is symmetrically provided with two rectangular through slots for the teeth to pass through, and the two rectangular through slots correspond to the positions of the two chains (111).
3. The straw crushing device according to claim 2, characterized in that: The inner ends of the platform (12) are rotatably connected to the second transmission shaft (114), and multiple gears (113) are fixedly connected to the two ends of the two transmission shafts (114), and one of the transmission shafts (114) extends to the outside of the platform (12) and is fixedly connected to the output shaft of the motor (112).
4. The straw crushing device according to claim 2, characterized in that: The dispersion component (13) includes multiple horizontal shafts (131) arranged vertically, and both ends of the multiple horizontal shafts (131) are rotatably connected to the inner wall of the outer shell (14); multiple connecting disks (132) are coaxially fixedly connected to the multiple horizontal shafts (131), and multiple dispersion blades (133) are uniformly fixedly connected to the connecting disks (132), and the dispersion blades (133) of two adjacent horizontal shafts (131) are staggered.
5. The straw crushing device according to claim 4, characterized in that: Among the multiple horizontal shafts (131), the end of the horizontal shaft (131) located at the top of the outer shell (14) is coaxially fixedly connected to a single groove pulley (134), and the ends of the other horizontal shafts (131) near the single groove pulley (134) are coaxially fixedly connected to double groove pulleys (135). The single groove pulley (134) and the multiple double groove pulleys (135) are connected to each other by a belt (136). The shelf (12) is fixedly connected to a motor three (137) on the side near the single groove pulley (134). The output shaft of the motor three (137) is fixedly connected to a drive pulley, and the drive pulley is connected to the double groove pulley (135) located at the bottom of the outer shell (14) by a belt (136).
6. The straw crushing device according to claim 5, characterized in that: The silo body (31) is funnel-shaped, and each of the four corners of the upper outer side of the silo body (31) is fixedly connected to a column (32); both ends of the two rotating baffles (34) are rotatably connected to a connector (35), and the ends of the multiple connectors (35) away from the rotating baffles (34) are fixedly connected to the outer sides of the bottom ends of the silo body (31); the sum of the widths of the two rotating baffles (34) is greater than the width of the discharge port at the bottom of the silo body (31).
7. The straw crushing device according to claim 6, characterized in that: The outer shell (14) has an outlet at the bottom of the side near the first conveyor belt device (2). The conveyor belt of the first conveyor belt device (2) is inclined, and the end of the first conveyor belt device (2) away from the outer shell (14) is located above the silo body (31).
8. The straw crushing device according to claim 7, characterized in that: One end of each of the two rotating shafts (52) extends to the outside of the crushing chamber (51) and is coaxially fixedly connected to a gear (54), and the two gears (54) mesh with each other; one end of one of the rotating shafts (52) away from the gear (54) is fixedly connected to the output shaft of the motor (55), and the bottom of the motor (55) is fixedly connected to the top of the bracket (57).
9. The straw crushing device according to claim 8, characterized in that: The crushing chamber (51) is located inside the support (57), and the outside of the support (57) is fixedly connected to the support (57) by multiple angle irons (56); the bottom of the crushing chamber (51) is integrally provided with a discharge chamber (58).
Citation Information
Patent Citations
An agricultural straw crushing device
CN107952527B