Double-station opening punching machine

By designing a dual-station bag-making machine with multiple mechanisms working in tandem, the problems of bag bottom rupture and uneven filling during the bag turning process were solved, realizing fully automated production of mushroom bags and improving production efficiency and quality.

CN223816620UActive Publication Date: 2026-01-23ZHANGZHOU ZHONGLI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202520127633.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-23
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing automated bagging machines are prone to bag bottom rupture and uneven filling during the mushroom bag turning process, which affects the production efficiency and quality of mushroom sticks.

Method used

Design a dual-station bag-filling machine, including a material box feeding mechanism, a bag rolling mechanism, a bag making mechanism, a bag suction and feeding mechanism, a bag-packing mechanism, a bag holding mechanism, a bag standing mechanism, a bag suction and pressing mechanism, a bag delivery and moving mechanism, a bag-filling mechanism, and a stick insertion mechanism to achieve fully automated production. Through the coordinated work of these mechanisms, the bottom impact and uneven filling of the mushroom bags during the bag standing process can be avoided.

Benefits of technology

It achieves fully automated transfer of mushroom bags, reduces manual operation steps, prevents contamination of mushroom bags, improves production efficiency and quality, avoids bottom cracking of mushroom bags, and ensures the stability of mushroom bags during the bag removal and movement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-station opening bending machine, and relates to the technical field of edible mushroom agricultural machinery. A material box feeding mechanism; a bag rolling mechanism; a bag making mechanism; the bag sucking and conveying mechanism comprises two bag sucking assemblies which can synchronously move and are oppositely arranged, and the bag sucking assemblies are used for conducting opening treatment on the opened fungus bags; the bagging mechanism is used for fixing the opening ends of the fungus bags subjected to opening treatment and sleeving the fungus bags to the discharging ends of the corresponding packing augers; the bag holding mechanism is used for supporting the bagged fungus bags and conveying the fungus bags out; the bag erecting mechanism is used for turning and erecting the fungus bags sent out by the bag holding mechanism; the bag sucking and bag pressing mechanism is used for compacting the erected fungus bags and transferring the compacted fungus bags to the bag discharging and moving mechanism; and the opening nesting mechanism and the stick inserting mechanism are used for conducting opening nesting treatment and stick inserting treatment on the fungus bags transferred to the bag outlet moving mechanism. The device is high in automation degree, more convenient to use and high in yield.
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Description

Technical Field

[0001] This application relates to the field of agricultural machinery technology for edible fungi, specifically to a dual-station mushroom spawning machine. Background Technology

[0002] Edible fungi are large fungi that can be consumed by humans. Specifically, edible fungi are mushrooms that can be eaten. The production process of edible fungi involves first cultivating a mother culture, then making a primary culture from the mother culture, then making a production culture from the primary culture, and finally transferring the production culture into cultivation bags. The cultivation bags need to go through the processes of bagging, sealing, and inserting sticks during the production process. With the continuous improvement of automated machinery and equipment technology, automated bagging machines have emerged that can improve the production efficiency of mushroom spawn, ensure the quality of mushroom spawn bagging, and reduce the labor intensity of workers. These machines can automatically complete the bagging, sealing, and stick insertion processes. For example, Chinese Patent CN218278060U discloses a horizontal double-cylinder sealing and stick insertion mushroom spawn bagging machine. During the production process, the mushroom bags are flipped from a horizontal state to a vertical state using the bagging device 4 for upright bagging. Then, the bag is lifted and transferred using the sealing device to the stepping conveyor mushroom bag device 6. Then, the bagging, sealing, and stick insertion processes are performed in sequence. The bagging device 4 is used to upright the bag. For mushroom bags with a small height, they will automatically fall when flipped to a vertical state. When the fall height is large, the bottom of the bag is prone to breakage. Since the bagging process is carried out after the mushroom bags are transferred to the stepping conveyor mushroom bag device 6, the un-bagged mushroom bags are prone to uneven stress during the conveying process due to uneven filling, causing the part of the mushroom bag above the clamping plate to deform and tilt, resulting in material spillage. Utility Model Content

[0003] In view of this, this application provides a dual-station die-making machine to solve the above-mentioned technical problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A dual-station die-making machine includes a frame and a material feeding mechanism mounted on the frame. The material feeding mechanism has two discharge augers. The machine also includes:

[0006] Two sets of bag rolling mechanisms, each with a reel for loading bag rolls;

[0007] Two sets of bag-making mechanisms use bag strips to make open-ended mushroom bags;

[0008] Two sets of suction bag feeding mechanisms, each including two suction bag components that can move synchronously and are arranged opposite each other, are used to open the opening of the mushroom bag.

[0009] Two sets of bagging mechanisms are used to fix the open end of the mushroom bag after it has been opened and to put the mushroom bag onto the discharge end of the corresponding auger.

[0010] Two groups of bag holding mechanisms are used to hold and transfer the bagged fungus bags;

[0011] Two groups of bag standing mechanisms are used to turn and stand the fungus bags sent by the bag holding mechanisms;

[0012] The bag sucking and pressing mechanism is used to compact the fungus bags and transfer them to the bag output moving mechanism;

[0013] The bag notching mechanism is used to notch the fungus bags transferred to the bag output moving mechanism;

[0014] The stick inserting mechanism is used to insert the fungus stick into the notched fungus bag.

[0015] Further, the bag rolling mechanism further comprises a brake front swing rod hinged on one side of the rolling disc, two ends of the brake front swing rod are connected with the brake driving structure and the brake wheel respectively, and the brake wheel is made close to or away from the rolling disc by swinging of the brake front swing rod.

[0016] Further, the bag making mechanism comprises a front bag supporting plate, a front bag pressing assembly, a bag sealing assembly, a bag strip traction wheel set, a rear bag pressing assembly and a bag cutting assembly arranged in sequence, the bag strip is moved by the bag strip traction wheel set, and the opening end of the fungus bag is close to the bag cutting assembly.

[0017] Further, the bag sealing assembly comprises two opposite sealing knives, the sealing knives are connected with corresponding sealing driving structures through floating connecting heads, and one of the sealing knives is elastically and floatingly arranged by the action of the elastic member.

[0018] Further, the bag sucking and sending mechanism is located behind the bag cutting assembly, the bag sucking assembly comprises two bag sucking suckers, the fungus bag is opened by moving the two bag sucking suckers away from each other, and the fungus bag is sent to the fungus bag opening assembly of the bag sleeving mechanism by translation of the two bag sucking assemblies.

[0019] Further, the fungus bag opening assembly of the bag sleeving mechanism is movable, the fungus bag opening assembly comprises a fixed opening claw capable of translating and a movable opening claw capable of translating, the movable opening claw is hingedly arranged, a movable claw positioning plate capable of adjusting the angle of the movable opening claw is arranged on the side of the movable opening claw, and the fixed opening claw and the movable opening claw are linked to move close to or away from each other.

[0020] Further, the bag holding mechanism comprises a lower holding cylinder and an upper holding cylinder hingedly connected at the front end, the lower holding cylinder and the upper holding cylinder are combined to form a round holding cylinder, the upper holding cylinder is movable, the lower holding cylinder is swingable up and down, the round holding cylinder can be arranged on the discharging end of the corresponding fungus, and the fungus bag after bagging is transferred to the bag standing mechanism by swinging the lower holding cylinder downward.

[0021] Further, the bag erecting mechanism comprises a bag erecting movable shell with a receiving port at the top, the bag erecting movable shell can be flipped up and down, the receiving port of the bag erecting movable shell is internally provided with a movable buffer plate, the lateral side of the bag erecting movable shell is provided with a bag blocking frame and a sleeve unloading silica gel plate which can be rotated to the front of the receiving port to prevent the fungus bag from toppling over, and the bag blocking frame and the sleeve unloading silica gel plate are arranged in a staggered manner and work independently.

[0022] Further, the bag sucking and pressing mechanism comprises a bag sucking and pressing lifting seat which can be lifted, the bag sucking and pressing lifting seat is provided with a bag sucking and pressing claw assembly corresponding to the bag erecting mechanism and a bag sucking and pressing port control mechanism connected with the bag sucking and pressing claw assembly, the bag sucking and pressing claw assembly is composed of a plurality of bag sucking claw arms which can be translated along the radial direction.

[0023] Further, the bag sucking and pressing mechanism comprises a bag sucking and pressing lifting seat which can be lifted, the bag sucking and pressing lifting seat is provided with a bag sucking and pressing claw assembly corresponding to the bag erecting mechanism and a bag sucking and pressing port control mechanism connected with the bag sucking and pressing claw assembly, the bag sucking and pressing claw assembly is composed of a plurality of bag sucking claw arms which can be translated along the radial direction.

[0024] Further, the bag sucking and pressing mechanism comprises a bag sucking and pressing lifting seat which can be lifted, the bag sucking and pressing lifting seat is provided with a bag sucking and pressing claw assembly corresponding to the bag erecting mechanism and a bag sucking and pressing port control mechanism connected with the bag sucking and pressing claw assembly, the bag sucking and pressing claw assembly is composed of a plurality of bag sucking claw arms which can be translated along the radial direction.

[0025] Further, the stick inserting mechanism comprises two fungus stick receiving seats, a movable stick separating seat and a stick inserting rod located above the fungus stick receiving seat, and the fungus stick receiving seat is provided with a stick pushing plate for limiting the fungus stick.

[0026] From the above technical solution, the advantages of the present application are as follows:

[0027] 1. The bag making mechanism in the application uses a bag strip which is integrally through, and then different length fungus bags are made according to the use requirement, and the use requirement can be adjusted at any time, and energy is saved.

[0028] 2. The horizontal bagging automatic production is realized by the cooperation of the material box feeding mechanism, the bag rolling mechanism, the bag making mechanism, the bag sucking and feeding mechanism, the bag sleeving mechanism, the bag holding mechanism, the bag erecting mechanism, the bag sucking and pressing mechanism, the bag moving mechanism, the bag nest mechanism and the stick inserting mechanism, the manual operation steps are saved, the fungus stick bag is realized full-automatic switching, and the cultivated fungus stick bag is prevented from being polluted.

[0029] 3. The use of the upright bag mechanism in this application can adapt to different heights of mushroom bags and avoid bottom impact when uprighting them, reducing the probability of bottom breakage of the mushroom bags.

[0030] 4. In this application, the mushroom bags are compacted before entering the bag-out moving mechanism to undergo the processes of opening the bag and inserting the stick, so that the mushroom bags can operate stably in the bag-out moving mechanism. Attached Figure Description

[0031] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0032] Figure 1 This is a schematic diagram of the structure of this application.

[0033] Figure 2 This is a schematic diagram of the feeding mechanism of the material box in this application.

[0034] Figure 3 This is a schematic diagram of the roll bag mechanism of this application.

[0035] Figure 4 This is a schematic diagram of the bag-making mechanism of this application.

[0036] Figure 5 This is a schematic diagram of the bag suction and delivery mechanism of this application.

[0037] Figure 6 This is a schematic diagram of the bagging mechanism of this application.

[0038] Figure 7 This is a schematic diagram of the bag-holding mechanism of this application.

[0039] Figure 8 This is a schematic diagram of the bag-standing mechanism of this application.

[0040] Figure 9 This is a schematic diagram of the suction bag compression mechanism of this application.

[0041] Figure 10 This is a schematic diagram of the outgoing and moving mechanism of this application.

[0042] Figure 11 This is a schematic diagram of the structure of the mortise mechanism in this application.

[0043] Figure 12 This is a schematic diagram of the insertion rod mechanism of this application. Figure 2 .

[0044] Explanation of reference numerals in the attached drawings: 1-Feeding mechanism for the material bin; 11-Material bin base; 12-Auger; 13-Material bin body; 14-Mixing assembly; 15-First transmission mechanism; 16-Auger motor; 17-Second transmission mechanism; 18-Tension pulley; 19-Material height sensing photoelectric sensor; 2-Bag winding mechanism; 21-Bag winding base; 22-Bag winding spindle; 23-Wrapping reel; 24-Bag winding fixed transition wheel; 25-Front brake lever; 26-Brake cylinder; 27-Rear brake lever; 28-Moving transition wheel for bag winding; 29-Brake wheel; 3-Bag making mechanism; 31-Bag making base; 32-Front transition wheel for bag making; 33-Front bag support plate; 34-Front bag pressing assembly; 35-Bag sealing assembly; 351-Sealing cylinder; 352-Floating connector; 353-Floating plate; 354-Heat insulation pad; 355-Sealing knife; 36-Bag making center transition wheel; 37-Bag strip traction wheel assembly; 38-Rear bag pressing assembly; 39-Bag cutting assembly; 391-Bag cutting cylinder; 392-Cutter; 4-Bag suction and feeding mechanism; 41-Bag suction and feeding base; 42-Sliding guide structure; 43-Suction cup moving base; 44-Bag feeding synchronous belt assembly; 45-Suction cup suction cup; 46-Suction cup opening and closing control cylinder; 5-Bag fitting mechanism; 51-Bag fitting base; 52-Bag fitting guide shaft; 53-Forward and backward adjustment slider; 54-Lateral position adjustment slider; 55-Bag fitting lateral adjustment cylinder; 56-Claw opening and closing control cylinder; 57-Bag fitting active slider; 58-Bag fitting driven slider; 59-Bag fitting gear; 510 - Bag support rack; 511- Movable support claw; 512- Movable claw positioning plate; 513- Fixed support claw; 514- Photoelectric switch one; 515- Bag-feeding synchronous belt assembly; 6- Bag gripping mechanism; 61- Bag gripping base; 62- Upper gripping cylinder guide rail; 63- Lower gripping cylinder; 631- Roller; 64- Upper gripping cylinder; 65- Upper gripping cylinder slide; 66- Gripping cylinder rear cover plate; 67- Rear end plate; 68- Cover plate; 69- Lower gripping cylinder guide rail; 7- Bag standing mechanism; 71- Bag standing base plate; 72- Bag standing movable shell; 73- Bag standing cylinder; 74- Fisheye bearing; 75- Buffer plate; 76- Buffer cylinder; 77- Bag blocking seat plate; 78- Bag blocking control cylinder; 79- Bag blocking frame; 791- Bag blocking arc plate; Gripping cylinder bag blocking base plate; 710- Lower bag blocking control. Cylinder 720, Bucket Swing Frame 730, Bucket Feeding Silicone Plate 740, 8-Suction Bag Pressing Mechanism; 81-Suction Bag Pressing Base; 82-Suction Bag Pressing Lifting Seat; 83-Suction Bag Pressing Lifting Control Cylinder; 84-Suction Bag Pressing Claw Assembly; 841-Arc-shaped Claw Arm; 85-Suction Bag Pressing Opening Control Cylinder; 9-Outlet Moving Mechanism; 91-Outlet Moving Seat; 911-Card Groove; 92-Pushing Plate; 93-Pushing Channel; 94-Clamping Plate; 10-Opening Mechanism; 101-Opening Base Frame; 102-Opening Lifting Guide Mechanism; 103-Opening Pin Drive Sprocket Structure; 104-Opening Lifting Frame One; 105-Opening Lifting Frame Two; 106-Opening Claw Opening and Closing Control Cylinder; 107-Opening Assembly; 1071-Rotating Drum;1072-Mushroom opening rotation drive mechanism; 1073-Claw fixing seat; 1074-Swing claw arm; 1075-Mushroom opening drive arm; 1076-Mushroom opening ejector pin; 20-Insertion rod mechanism; 201-Insertion rod lower plate; 202-Pressure rod upper plate; 203-Insertion rod rod; 204-Insertion rod drive mechanism; 205-Divider rod seat; 206-Divider rod cylinder; 207-Mushroom stick receiving seat; 208-Pusher rod plate; 209-Pusher rod cylinder. Detailed Implementation

[0045] To make the objectives, technical solutions, and advantages of this application clearer, the application will be further described in detail below with reference to the embodiments and accompanying drawings. Here, the illustrative embodiments and their descriptions are used to explain this application, but are not intended to limit it.

[0046] refer to Figures 1 to 12 ,like Figure 1 As shown, this embodiment provides a dual-station bag-making machine, including a frame and a material feeding mechanism 1, two sets of bag rolling mechanisms 2, two sets of bag making mechanisms 3, two sets of bag suction and feeding mechanisms 4, two sets of bag-fitting mechanisms 5, two sets of bag-holding mechanisms 6, two sets of bag-standing mechanisms 7, a bag suction and pressing mechanism 8, a bag-discharging and moving mechanism 9, a bag-making mechanism 10, and an inserting rod mechanism 20, all mounted on the frame. The material feeding mechanism 1 has two discharge augers 12, and the bag rolling mechanism 2 has a winding reel 23 for installing bag rolls. The bag making mechanism 3 uses the bag strips supplied by the bag rolling mechanism 2 to make open mushroom bags. The bag suction and feeding mechanism 4 includes two bag suction components that can move synchronously and are arranged opposite each other, and uses the bag suction components to open the mushroom bags. The bag-fitting mechanism 5 is used to fix the open end of the mushroom bag after the opening treatment and to fit the mushroom bag onto the discharge end of the corresponding auger 12. The bag-holding mechanism 6 is used to lift and transport the bagged mushroom bags. The bag-standing mechanism 7 is used to lift the bagged mushroom bags and transport them out. The mushroom bags delivered by the 6th mechanism are turned and uprighted; the bag-suction and pressing mechanism 8 is used to compact the upright mushroom bags and transfer the compacted mushroom bags to the bag-discharge moving mechanism 9; the bag-mouthing mechanism 10 is used to mouth the mushroom bags transferred to the bag-discharge moving mechanism 9; the inserting rod mechanism 20 is used to insert the mushroom rods fed into the inserting rod mechanism 20 by the vibrating plate into the mushroom bags after the mouth; the corresponding discharge auger 12, the corresponding bag rolling mechanism 2, the corresponding bag making mechanism 3, the corresponding bag suction and feeding mechanism 4, the corresponding bag putting mechanism 5, the corresponding bag holding mechanism 6 and the corresponding bag standing mechanism 7, the corresponding bag suction and pressing claw assembly 84 of the bag suction and pressing mechanism 8, the corresponding bag pushing channel 93 of the bag-discharge moving mechanism 9, the corresponding mouth mouth assembly 107 of the mouth mouth mechanism 10 and the corresponding inserting rod 203 of the inserting rod mechanism 20 form a complete production system. By configuring a single production system or multiple production systems, a single-station or multi-station mouth mouthing machine can be formed.

[0047] like Figure 2As shown in this application, the feeding mechanism 1 of the feeding bin also includes a feeding bin base 11 connected to the frame body and a feeding bin body 13 disposed on the feeding bin base 11. The feeding bin body 13 has two hoppers, and a stirring assembly 14 is provided in the hopper. The auger 12 is disposed at the outlet of the corresponding hopper. The corresponding auger motor 16 drives the auger shaft of the corresponding auger 12 to move through the corresponding second transmission mechanism 17. The corresponding auger shaft drives the corresponding stirring assembly 14 to move through the corresponding first transmission mechanism 15. The auger 12 and the stirring assembly 14 operate synchronously, so that the nutrient material is mixed more evenly.

[0048] Specifically, the second transmission mechanism 17 is a belt drive mechanism, with a tension pulley 18 provided at the belt drive mechanism, and a material height sensing photoelectric sensor 19 provided at the upper opening of the material box 13, which is used to sense the material height to determine whether material needs to be added.

[0049] like Figure 3 As shown, the bag winding mechanism 2 also includes a brake front swing arm 25 hinged to one side of the tape reel 23. The two ends of the brake front swing arm 25 are connected to the brake drive structure and the brake wheel 29, respectively. The swing of the brake front swing arm 25 causes the brake wheel 29 to move closer to or further away from the tape reel 23. The brake wheel 29 controls the tape reel 23 to prevent it from rotating arbitrarily when not in operation, thus avoiding accidental loosening or over-tensioning of the bag strip.

[0050] Specifically, the bag rolling mechanism 2 also includes a bag rolling main shaft 22 for mounting the tape reel 23 and a bag rolling base 21 for mounting the front swing arm connecting shaft connected to the front swing arm 25. The bag rolling mechanism 2 also includes a rear brake swing arm 27 with one end hinged to the front brake swing arm 25. A bag rolling movable transition wheel 28 is mounted on the rear brake swing arm 27. The bag strip passes under the bag rolling movable transition wheel 28. The bag rolling movable transition wheel 28 is kept stable by the pulling force of the bag strip. The brake drive structure is a brake cylinder 26. The brake cylinder 26 drives the front brake swing arm 25 to swing, which in turn drives the rear brake swing arm 27 and the brake wheel 2 to move, so that the brake wheel 2 moves closer to or away from the tape reel 23. The bag rolling mechanism 2 also includes several bag rolling fixed transition wheels 24 connected to the frame. The bag strip enters the bag making mechanism 3 after passing through the bag rolling movable transition wheel 28 and the bag rolling fixed transition wheel 24.

[0051] like Figure 4As shown, the bag-making mechanism 3 includes a bag-making base 31 and, sequentially arranged on the bag-making base 31, a front bag-supporting plate 33, a front bag-pressing assembly 34, a bag-sealing assembly 35, a liftable bag-making center transition wheel 36, a bag strip traction wheel assembly 37, a rear bag-pressing assembly 38, and a bag-cutting assembly 39. The front bag-pressing assembly 34 acts on the front bag-supporting plate 33, and its arrangement stabilizes the bag strip during sealing. The rear bag-pressing assembly 38 acts on the bag-making base 31, and its arrangement... The bag strip is positioned to fix the bag head when the bag cutting assembly 39 cuts the bag, enabling continuous production. The distance between the bag body and the bag sealing assembly 35 and the bag cutting assembly 39 is adjusted by raising and lowering the intermediate transition wheel 36 in the bag making process, thereby producing mushroom bags of different lengths. The bag strip is moved by the bag strip traction wheel group 37, and the opening end of the produced mushroom bag is close to the bag cutting assembly 39. That is, when the mushroom bag is cut at the bag cutting assembly 39, the sealing strip is located between the rear pressing bag assembly 38 and the bag cutting assembly 39.

[0052] Specifically, a bag-making transition wheel 32 is provided on the front side of the entrance of the front bag support plate 33, and the bag strip traction wheel group 37 includes an active traction wheel and a position-adjustable movable traction wheel. The traction force applied to the bag strip is determined by adjusting the gap between the active traction wheel and the movable traction wheel, and it can also be used for bag strips of different thicknesses.

[0053] The front bag pressing assembly 34 and the rear bag pressing assembly 38 have the same structure. The front bag pressing assembly 34 includes a bag pressing cylinder and a bag pressing plate connected to the bag pressing cylinder. The bag pressing plate is provided with a bag pressing silicone strip. The bag cutting assembly 39 includes a bag cutting cylinder 391 and a laterally sliding inclined cutter 392. The bag cutting cylinder 391 is connected to the cutter 392. The cutter 392 cuts the bag during the lateral movement.

[0054] In this application, the bag sealing assembly 35 includes two sealing knives 355 that are positioned vertically opposite each other. The sealing knives 355 are connected to the corresponding sealing drive structure through a floating connector 352. One of the sealing knives 355 is elastically floating by means of an elastic element. The sealing drive structure is a sealing cylinder 351. A heat insulation pad 354 is provided between the sealing knives 355 and the floating connector 352. The heat insulation pad 354 is connected to a floating plate 353 installed on the corresponding floating connector 352 through an elastic element to achieve elastic floating of the elastically floating sealing knives 355.

[0055] Preferably, in this application, the sealing knife 355 located below is elastically floating.

[0056] like Figure 5As shown in this application, the bag feeding mechanism 4 is located behind the bag cutting assembly 39. The bag feeding assembly includes a bag suction cup 45. The two bag suction cups 45 are moved away from each other to open the mushroom bag. The bag suction cup 45 has a hollow inner cavity. The hollow inner cavity of the bag suction cup 45 is connected to a blower. The suction surface of the bag suction cup 45 has suction holes that communicate with the hollow inner cavity. The two bag feeding assemblies are used to translate and transport the mushroom bag to the bag opening assembly of the bag covering mechanism 5.

[0057] Specifically, the bag feeding mechanism 4 also includes a bag feeding base 41, a sliding guide structure 42 disposed on the bag feeding base 41, a suction cup moving base 43 that slides with the sliding guide structure 42, and a bag lifting frame that is slidably and vertically disposed on the suction cup moving base 43. Suction cups 45 are provided on both the suction cup moving base 43 and the bag lifting frame. The suction cups 45 on the suction cup moving base 43 and the suction cups 45 on the bag lifting frame are arranged opposite each other to form a bag opening. The bag lifting frame is connected to the suction cup opening and closing control cylinder 46 disposed on the suction cup moving base 43 to realize the opening and closing control of the bag opening. The suction cup moving base 43 is connected to the synchronous belt of the bag feeding synchronous belt assembly 44 disposed on the bag feeding base 41 to realize the translation control of the bag opening, so that the bag opening switches between the bag cutting assembly 39 and the bag opening assembly of the bag covering mechanism 5 to realize the transfer and conveying of the bags.

[0058] like Figure 6 As shown in this application, the bag-opening component of the bagging mechanism 5 is movable. The bag-opening component includes a fixed support claw 513 that is slidably disposed and a movable support claw 511 that is slidably disposed. The movable support claw 511 is hinged, and a movable claw positioning plate 512 that can adjust the angle of the movable support claw 511 is provided on the side of the movable support claw 511 to facilitate the use of bags of different diameters. The movable claw positioning plate 512 is hinged and has an arc-shaped slot. The movable claw positioning plate 512 is locked by connecting the active slider 57 of the bag-opening mechanism through the arc-shaped slot. The movable claw positioning plate 512 has a convex shaft that can prevent the movable support claw 511 from swinging down.

[0059] Specifically, the bagging mechanism 5 also includes a bagging base 51 connected to the frame body, a bagging timing belt assembly 515 disposed on the bagging base 51, a bagging guide optical shaft 52 disposed on the bagging base 51, a forward and backward adjusting slider 53 slidably disposed on the bagging guide optical shaft 52, and a lateral position adjusting slider 54 slidably disposed on the forward and backward adjusting slider 53. The forward and backward adjusting slider 53 is connected to the timing belt of the bagging timing belt assembly 515. A bagging lateral adjusting cylinder 55 is connected between the lateral position adjusting slider 54 and the forward and backward adjusting slider 53. The bag opening assembly is disposed on the lateral position adjusting slider 54, so that the bag opening assembly can move forward and backward and left and right.

[0060] In this application, the fixed support claw 513 slides in cooperation with the slide rail on the bag base 51 via the bag-supporting driven slider 58, and the movable support claw 511 slides in cooperation with the slide rail on the bag base 51 via the bag-supporting active slider 57. The bag-supporting active slider 57 is connected to the support claw opening and closing control cylinder 56 on the bag base 51. The bag-supporting active slider 57 is provided with a bag-supporting rack 510, and the bag-supporting driven slider 58 is provided with another bag-supporting rack 510. The lateral position adjustment slider 54 is provided with a bag-supporting gear 59 that meshes with the two bag-supporting racks 510, so that the fixed support claw 513 and the movable support claw 511 can move synchronously using the gear and rack meshing mechanism. The mushroom bag opening component is provided with a photoelectric switch 514 that can detect the suction bag component 44, so as to facilitate the detection of whether the mushroom bag has been delivered to the bag-covering mechanism 5.

[0061] like Figure 7 As shown, the bag-holding mechanism 6 includes a lower bag-holding cylinder 63 and an upper bag-holding cylinder 64 that are hinged at one end. The lower bag-holding cylinder 63 and the upper bag-holding cylinder 64 are assembled to form a circular bag-holding cylinder. The upper bag-holding cylinder 64 can move, and the lower bag-holding cylinder 63 can swing up and down. The circular bag-holding cylinder can cover the discharge end of the corresponding auger 12. After the lower bag-holding cylinder 63 is flipped down, it can transport the bagged mushroom bags to the upright bag mechanism 7.

[0062] Specifically, the bag-holding mechanism 6 also includes a bag-holding base 61 connected to the frame body, an upper bag-holding cylinder guide rail 62 mounted on the bag-holding base 61, and an upper bag-holding cylinder slide 65 slidably engaged with the upper bag-holding cylinder guide rail 62. The upper bag-holding cylinder 64 is fixedly connected to the upper bag-holding cylinder slide 65, and the upper bag-holding cylinder slide 65 is connected to the synchronous belt of the bag-holding synchronous belt structure to drive the cylindrical bag-holding cylinder to reciprocate. The bottom of the lower bag-holding cylinder 63 has a roller 631 that engages with the lower bag-holding cylinder guide rail 69. When the roller 631 separates from the lower bag-holding cylinder guide rail 69 or enters the downward bend of the lower bag-holding cylinder guide rail 69, the lower bag-holding cylinder 63 presses down and swings. The movement causes the mushroom bag to slide into the upright bag mechanism 7. The end of the upper holding cylinder 64 near the auger 12 is provided with a rear end plate 67. A cover plate 68 is hinged to the rear end plate 67. The cover plate 68 is fixedly connected to the lower holding cylinder 63. The use of the cover plate 68 and the rear end plate 67 can increase the end strength of the lower holding cylinder 63 and the upper holding cylinder 64, making the cylindrical holding cylinder less prone to deformation. The upper holding cylinder slide 65 is also connected with a bellows guard 66 extending towards the auger 12 to align with the upper holding cylinder guide rail 62, preventing spilled material from falling onto the upper holding cylinder guide rail 62 and affecting the smooth operation of the upper holding cylinder slide 65.

[0063] like Figure 8As shown, in this application, the bag-standing mechanism 7 includes a bag-standing base plate 71 connected to the frame body, and a bag-standing movable shell 72 hinged to the bag-standing base plate 71 with its receiving interface located at the top. A bag-standing cylinder 73 is provided between the bag-standing base plate 71 and the bag-standing movable shell 72, and the bag-standing cylinder 73 is hinged to the bag-standing movable shell 72 via a fisheye bearing 74, allowing the bag-standing movable shell 72 to rotate up and down. A buffer plate 75 is provided inside the receiving interface of the bag-standing movable shell 72, and the buffer plate 75 is connected to a buffer cylinder 76 provided inside the receiving interface, utilizing the buffer... The plate 75 gradually moves backward to allow the mushroom bags to fall slowly, preventing them from suddenly falling during the uprighting process and causing instability, thus avoiding them from falling off the receiving interface. It also prevents the bottom of the mushroom bags from being broken due to impact force caused by rapid falling. This facilitates the use of mushroom bags of different heights. A photoelectric switch 77 is provided on one side of the receiving interface to detect whether there are mushroom bags inside the receiving interface. A fixed bag-blocking seat plate 77 is provided on the side of the upright bag movable shell 72. A bag-blocking frame 79 that can be rotatably moved in front of the receiving interface to prevent the mushroom bags from tipping over and a silicone plate for discharging the mushroom bags are hinged to the bag-blocking seat plate 77. 740, the bag-holding frame 79 and the silicone plate 740 for discharging the mushroom bag are staggered and operate independently. The bag-holding frame 79 is connected to a bag-holding control cylinder 78 mounted on the bag-holding seat plate 77. The bag-holding frame 79 prevents the mushroom bags from tipping over due to unstable force during bag erection. The silicone plate 740 for discharging the mushroom bag is fixedly connected to a corresponding swing frame 730 pivotally connected to the bottom plate 710 of the bag-holding frame. The corresponding swing frame 730 is connected to a corresponding lower bag-holding control cylinder 720 mounted on the bottom plate 710 of the bag-holding frame. The bottom plate 710 of the barrel baffle is fixedly connected between the two movable shells 72 of the upright bags. The barrel swing frame 730 is controlled by the bag-lowering baffle control cylinder 720 to swing, which in turn controls the swing of the barrel-holding silicone plate 740 for discharging the bag. The barrel-holding silicone plate 740 is located above the baffle frame 79. When discharging the bag, the barrel-holding silicone plate 740 rotates to the front of the receiving interface of the movable shell 72 of the upright bag to prevent the bag from tipping over. When the bag needs to be uprighted, the baffle frame 79 rotates to the front of the receiving interface of the movable shell 72 of the upright bag, and the barrel-holding silicone plate 740 opens in the opposite direction to separate from the bag.

[0064] In this embodiment, the baffle frame 79 has a baffle arc plate 791 that can hug the mushroom bag, which provides stable and reliable positioning of the mushroom bag.

[0065] like Figure 9As shown, the bag-pressing mechanism 8 includes a bag-pressing base 81 connected to the frame and a bag-pressing lifting seat 82 that can be raised and lowered on the bag-pressing base 81. The bag-pressing lifting seat 82 is connected to a bag-pressing lifting control cylinder 83 that is provided on the bag-pressing base 81. The bag-pressing lifting seat 82 is provided with a bag-pressing claw assembly 84 corresponding to the bag-standing mechanism 7 and a bag-pressing opening control mechanism connected to the bag-pressing claw assembly 84. The bag-pressing claw assembly 84 is composed of several bag-pressing claw arms, which translate radially. In use, the suction bag pressing claw assembly 84 is located above the upright bag movable shell 72. The suction bag pressing claw assembly 84 presses the mushroom bags located on the upright bag mechanism 7. The specific process of pressing is to use the suction bag pressing claw assembly 84 to lift the mushroom bags back and forth, so that the bottom of the mushroom bags gently impacts the buffer plate 75 to make the material fill full and even. After pressing, the suction bag pressing claw assembly 84 is used to lift the mushroom bags by adsorption, and the bag removal moving mechanism 9 is used to clamp and transfer them. After the mushroom bags are clamped by the bag removal moving mechanism 9, the suction bag pressing claw assembly 84 continues to move upward to adsorb and tidy up the bag edge. The mushroom bags that have been evenly compacted are not easy to tip over when transferred using the bag removal moving mechanism 9.

[0066] Specifically, the bag-pressing lifting seat 82 is equipped with a bag-pressing claw guide rail, and the bag-pressing claw assembly 84 includes two bag-pressing claw arms that slide in cooperation with the bag-pressing claw guide rail. The bag-pressing claw arms have arc-shaped claw arms 841 that can hug the mushroom bag. One bag-pressing claw arm is fixed in position, and the other bag-pressing claw arm is connected to the bag-pressing lifting seat 82 through the bag-pressing port control cylinder 85. The arc-shaped claw arm 841 has a hollow inner cavity, and the hollow inner cavity of the arc-shaped claw arm 841 is connected to a blower. The adsorption surface of the arc-shaped claw arm 841 has adsorption holes that communicate with the hollow inner cavity.

[0067] like Figure 10 As shown, the bag-dispensing moving mechanism 9 includes a bag-dispensing moving seat 91 that can be moved horizontally. The bag-dispensing moving seat 91 is provided with two pairs of pushing plates 92. A pushing channel 93 corresponding to the position of the upright bag mechanism 7 is formed between the pair of pushing plates 92. The pushing channel 93 has a clamping plate 94 connected to the corresponding pushing plate 92. A clamping cavity is formed between the two opposite clamping plates 94. The bag-dispensing moving seat 91 is also provided with a bag-clamping groove 911 corresponding to the pushing channel 93. The bag-clamping groove 911 is misaligned with the bag-blocking frame 79 to avoid interference. The bag-clamping groove 911 can clamp and limit the mushroom bag after it is erected by the upright bag mechanism 7. The bag-clamping groove 911 and the bag-blocking frame 79 limit the mushroom bag in multiple places, so that the mushroom bag is stable at the upright bag mechanism 7.

[0068] like Figure 11As shown, the mortise mechanism 10 includes a mortise base frame 101 connected to the machine frame, a mortise lifting guide mechanism 102 fixedly mounted on the mortise base frame 101, a mortise lifting frame 104 slidably engaged with the mortise lifting guide mechanism 102, and two sets of mortise assemblies 107. The mortise lifting frame 104 is connected to a mortise lifting drive cylinder. The mortise assembly 107 includes a rotating cylinder 1071 rotatably mounted on the mortise lifting frame 104, a mortise ejector pin 1076 passing through the rotating cylinder 1071 and capable of being raised and lowered, and a mortise claw assembly. The rotating cylinder 1071 is connected to the corresponding mortise rotation drive mechanism 107 via a transmission mechanism. The two lifting frames 105 and 1071 are connected and slide together. The lifting frame 105 is connected to the opening and closing control cylinder 106 of the opening claw on the lifting frame 104. The opening pin 1076 is connected to the transmission chain of the opening pin drive sprocket structure 103 to achieve lifting control. The rotating cylinder 1071 is provided with a claw fixing seat 1073. The lifting frame 105 is provided with two bearing seats. The corresponding opening claw assembly is set between the corresponding claw fixing seat 1073 and the corresponding bearing seat, and the lifting frame 105 is located above the claw fixing seat 1073. During operation, the opening rotation drive mechanism 1072 drives the rotating cylinder 1071 to rotate, which in turn drives the claw fixing seat 1073 to rotate. Finally, the opening claw assembly rotates with the bearing seat to gather the opening of the mushroom bag into a bundle. After gathering, the opening pin 1076 descends to press the upper edge of the bundle of mushroom bags into a bundling shape.

[0069] In this application, the mortise claw assembly includes multiple swing claw arms 1074 with one end hinged to the claw fixing seat 1073 and multiple mortise drive arms 1075 with one end hinged to the bearing seat. The corresponding swing claw arm 1074 is hinged to the corresponding mortise drive arm 1075. When the mortise lifting frame 105 descends, it drives the bearing seat to descend, thereby driving the mortise drive arm 1075 to move, thereby controlling the multiple swing claw arms 1074 to converge or open with each other.

[0070] like Figure 12 As shown, the insertion mechanism 20 includes a lower insertion plate 201 that can be raised and lowered and is mounted on the frame, an insertion guide shaft mounted on the lower insertion plate 201, a pressure upper plate 202 that slides with the insertion guide shaft, an insertion rod 203 connected to the pressure upper plate 202, a mushroom stick receiving seat 207 fixedly mounted on the lower insertion plate 201 and located below the insertion rod 203, and a movable distributing seat 205. The pressure upper plate 202 is connected to the insertion driving mechanism 204. The mushroom stick receiving seat 207 is U-shaped with an opening on the side. A pusher plate 208 is provided at the opening of the mushroom stick receiving seat 207 to limit the mushroom sticks entering the mushroom stick receiving seat 207, which can accommodate mushroom sticks of different diameters.

[0071] Specifically, the dividing rod seat 205 is slidably arranged and connected to the dividing rod cylinder 206 to alternately feed the two mushroom stick receiving seats 207. The dividing rod seat 205 is provided with a material guiding channel connected to the discharge pipe of the vibrating feeding device. The pushing rod plate 208 is connected to the pushing rod cylinder 209 arranged on the lower plate 201 of the insert rod.

[0072] Preferably, in this application, a brush is provided inside the U-shaped cavity of the mushroom stick receiving seat 207 to prevent the mushroom stick from being damaged by excessive compression.

[0073] Working principle: First, the bag making mechanism 3 completes the bag making. Then, the bag suction and bag feeding mechanism 4 sends the opened mushroom bag to the bag opening component of the bag filling mechanism 5. The bag opening component moves to send the mushroom bag to the corresponding auger 12 for bag filling. After bag filling, the bag holding mechanism 6 sends the mushroom bag to the bag standing mechanism 7. Then, the bag suction and bag pressing mechanism 8 compacts and arranges the mushroom bag. After arranging, the mushroom bag is lifted by the bag suction and bag pressing mechanism 8 until the end clamping plate 94 of the bag exiting and moving mechanism 9 is in place and the mushroom bag is clamped and transferred. During the transfer of the mushroom bag, the opening and stick insertion processes are completed.

[0074] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to the embodiments of this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A dual-station feeding machine, comprising a frame and a material feeding mechanism (1) mounted on the frame, the material feeding mechanism (1) having two discharge augers (12), characterized in that, Also includes: Two sets of bag rolling mechanisms (2), each having a reel (23) for mounting bag rolls; Two sets of bag-making mechanisms (3) use bag strips to make open mushroom bags; Two sets of suction bag feeding mechanisms (4), the suction bag feeding mechanism (4) includes two suction bag components that can move synchronously and are arranged opposite each other, and the suction bag components are used to open the opening of the mushroom bag; Two sets of bagging mechanisms (5) are used to fix the open end of the mushroom bag after the opening treatment and to put the mushroom bag onto the discharge end of the corresponding auger (12); Two sets of bag-holding mechanisms (6) are used to lift and transport the bagged mushroom bags out. Two sets of upright bag mechanisms (7) are used to turn and stand up the mushroom bags sent out by the bag-holding mechanism (6); The suction bag pressing mechanism (8) is used to compact the upright mushroom bag and to transfer the compacted mushroom bag to the bag-discharging moving mechanism (9); The venting mechanism (10) is used to vent the mushroom bags transferred to the bag-discharging moving mechanism (9); Insertion mechanism (20) is used to insert the mushroom sticks that enter the insertion mechanism (20) into the mushroom bag after the opening.

2. The dual-station die-making machine according to claim 1, characterized in that, The bag-making mechanism (3) includes a front bag support plate (33), a front bag pressing assembly (34), a bag sealing assembly (35), a bag strip traction wheel assembly (37), a rear bag pressing assembly (38), and a bag cutting assembly (39) arranged in sequence. The bag strip is moved by the bag strip traction wheel assembly (37), and the opening end of the produced mushroom bag is close to the bag cutting assembly (39).

3. The dual-station die-making machine according to claim 2, characterized in that, The bag sealing assembly (35) includes two opposing sealing blades (355), which are connected to the corresponding sealing drive structure via a floating connector (352), and one of the sealing blades (355) is elastically floating by means of an elastic element.

4. The dual-station die-making machine according to claim 1, characterized in that, The bag-opening component of the bagging mechanism (5) is movable. The bag-opening component includes a fixed support claw (513) that can be translated and a movable support claw (511) that can be translated. The movable support claw (511) is hinged, and a movable claw positioning plate (512) that can adjust the angle of the movable support claw (511) is provided on the side of the movable support claw (511). The fixed support claw (513) and the movable support claw (511) move closer or further apart in linkage.

5. The dual-station die-making machine according to claim 1, characterized in that, The bag-holding mechanism (6) includes a lower bag-holding cylinder (63) and an upper bag-holding cylinder (64) that are hinged at the front end. The lower bag-holding cylinder (63) and the upper bag-holding cylinder (64) are assembled to form a circular bag-holding cylinder. The upper bag-holding cylinder (64) can move, and the lower bag-holding cylinder (63) can swing up and down. The circular bag-holding cylinder can cover the discharge end of the corresponding auger (12). After the lower bag-holding cylinder (63) flips down, it can transport the bagged mushroom bags to the upright bag mechanism (7).

6. The dual-station die-making machine according to claim 1, characterized in that, The upright bag mechanism (7) includes an upright bag movable shell (72) with the receiving interface located at the top. The upright bag movable shell (72) can be flipped up and down. The receiving interface of the upright bag movable shell (72) is provided with a movable buffer plate (75). The side of the upright bag movable shell (72) is provided with a baffle frame (79) that can be rotated to the front of the receiving interface to prevent the mushroom bag from tipping over and a silicone plate for feeding the tube. The baffle frame (79) and the silicone plate for feeding the tube are staggered and work independently of each other.

7. The dual-station die-making machine according to claim 1, characterized in that, The bag pressing mechanism (8) includes a height-adjustable bag pressing lifting seat (82). The bag pressing lifting seat (82) is provided with a bag pressing claw assembly (84) corresponding to the bag standing mechanism (7) and a bag pressing opening control mechanism connected to the bag pressing claw assembly (84). The bag pressing claw assembly (84) is composed of several bag pressing claw arms, which translate radially.

8. The dual-station die-making machine according to claim 1, characterized in that, The bag-dispensing moving mechanism (9) includes a bag-dispensing moving seat (91) that can be moved horizontally. The bag-dispensing moving seat (91) is provided with two pairs of bag-pushing plates (92). A bag-pushing channel (93) is formed between the pair of bag-pushing plates (92) and corresponds to the position of the upright bag mechanism (7). The bag-pushing channel (93) has a bag-clamping plate (94) connected to the corresponding bag-pushing plate (92). The bag-dispensing moving seat (91) is also provided with a bag-clamping groove (911) corresponding to the bag-pushing channel (93). The bag-clamping groove (911) can clamp and limit the mushroom bag after it is erected by the upright bag mechanism (7).

9. The dual-station die-making machine according to claim 1, characterized in that, The socket mechanism (10) includes a first socket lifting frame (104) and a second socket lifting frame (105) that can be raised and lowered, and two sets of socket components (107). The socket component (107) includes a rotating cylinder (1071) rotatably mounted on the first socket lifting frame (104), a socket pin (1076) that passes through the rotating cylinder (1071) and can be raised and lowered, and a socket claw assembly. The second socket lifting frame (105) is slidably engaged with the rotating cylinder (1071). The socket claw assembly is located between a claw fixing seat (1073) connected to the rotating cylinder (1071) and a corresponding bearing seat located on the second socket lifting frame (105). The second socket lifting frame (105) is located above the claw fixing seat (1073).

10. The dual-station die-making machine according to claim 1, characterized in that, The stick insertion mechanism (20) includes two mushroom stick receiving seats (207), a movable stick distribution seat (205), and a stick insertion rod (203) located above the mushroom stick receiving seats (207). A pusher plate (208) is provided at the mushroom stick receiving seats (207) to limit the position of the mushroom sticks.

Citation Information

Patent Citations

  • Horizontal double-barrel nest-opening stick-inserting mushroom material bagging machine

    CN218278060U