Polymer binder flexible polishing grinding block

Abstract

The utility model relates to the technical field of polishing tools, and particularly discloses a macromolecule binding agent flexible polishing grinding block which comprises a grinding material, a base and a bonding layer. A clamping seat is arranged on one side of the base, the abrasive material is a soft brush, the bottom of the soft brush is connected with one side of the bonding layer, the other side of the bonding layer is connected with the other side of the base, the soft brush internally comprises a first bristle group and a second bristle group, and the first bristle group and the second bristle group are arranged on the base. And the first bristle groups and the second bristle groups are arranged at intervals. According to the flexible polishing device, the soft brush is adopted as grinding materials, and flexible polishing is achieved. According to the polishing mode, tiny concave-convex parts on the surface of the workpiece can be more effectively attached, so that scratches and damage are reduced in the polishing process, and the polishing quality is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a polishing tool technical field, concretely to a high molecule binder flexible polishing grinding block. BACKGROUND

[0002] Traditional polishing grinding block usually adopts hard abrasive, such as emery, silicon carbide etc., these abrasives often can cause certain scratch or damage to workpiece surface in polishing process, and the polishing efficiency is lower. Meanwhile, hard abrasive grinding block is easy to wear in the use process, needs to change frequently, increases the production cost. Therefore, it is particularly important to develop a kind of flexible polishing grinding block that can polish efficiently and protect workpiece surface. SUMMARY

[0003] In order to overcome the problems in the prior art, the utility model aims at providing a high molecule binder flexible polishing grinding block.

[0004] The utility model solves technical scheme that technical problem thereof adopts: a high molecule binder flexible polishing grinding block, including:

[0005] Abrasive, base and adhesive layer;

[0006] The base side is provided with a socket,

[0007] The abrasive is soft brush, the soft brush bottom is connected with one side of the adhesive layer, the other side of the adhesive layer is connected with the other side of the base, and the soft brush includes first brush group and second brush group, and the first brush group and the second brush group are arranged at intervals.

[0008] Main working principle: a high molecule binder flexible polishing grinding block, including: abrasive, base and adhesive layer;Wherein abrasive selects high-quality soft brush as abrasive. This soft brush is made of fine soft fiber, has good flexibility and wear resistance, can effectively fit workpiece surface in polishing process, avoids scratch or damage to workpiece. The base is made of high-strength, wear-resistant material, such as hard plastic or metal alloy. The shape and size of the base are designed according to polishing requirements, and the socket is arranged on one side of the base for fixing the grinding block on the polishing equipment. The adhesive layer is made of high molecule binder, has good adhesion and water resistance. This adhesive layer can firmly paste the soft brush on the base, while ensuring that it will not fall off or deform in use.

[0009] First, the base is processed according to design requirements, including cutting, punching, and installing the holder. The holder is usually designed in a trapezoidal or other shape to ensure that the polishing block can be stably fixed on the polishing equipment. During the adhesive layer coating process, attention should be paid to controlling the thickness and uniformity of the adhesive layer to ensure good adhesion. The soft brush is integrated with the adhesive layer at the bottom, making it tightly fit. The installed polishing block is placed in a dry and ventilated environment for natural curing of the adhesive layer. The curing time varies depending on the type of high-molecular binder and temperature conditions, usually taking several hours to several days. Finally, the quality of the manufactured high-molecular binder flexible polishing block is checked. The inspection content includes but is not limited to the appearance, size of the polishing block, the firmness of the holder, and the flexibility and wear resistance of the soft brush.

[0010] The manufactured high-molecular binder flexible polishing block is fixed on the polishing equipment through the holder. Ensure that the polishing block is firmly installed to avoid shaking or falling off during use. Adjust the polishing equipment parameters such as polishing speed, polishing pressure, and polishing time according to the polishing requirements. The adjustment of these parameters will directly affect the polishing effect and the quality of the workpiece surface. Start the polishing equipment, let the polishing block contact the workpiece surface and start polishing. During the polishing process, observe the changes in the workpiece surface and adjust the polishing parameters in time to obtain the best polishing effect. When the workpiece surface reaches the required polishing effect, turn off the polishing equipment and remove the polishing block. Clean and maintain the polishing block for the next use.

[0011] Through the above specific embodiments, a high-molecular binder flexible polishing block with excellent polishing effect and durability can be manufactured. This polishing block is not only suitable for fine polishing of various material surfaces, but also can improve polishing efficiency and reduce production cost.

[0012] As a preferred, the first bristle group and the second bristle group are each provided with a plurality of rows, and each row of the first bristle group and each row of the second bristle group are arranged at intervals.

[0013] As a preferred, the first bristle group includes a first bristle body and a second bristle body, the second bristle group includes a third bristle body, and the first bristle body, the second bristle body, and the third bristle body gradually narrow inward along the outward side.

[0014] As a preferred, the first bristle body and the third bristle body have the same diameter.

[0015] As a preferred, the first bristle body and the second bristle body are arranged at intervals, and the first bristle body and the second bristle body are equidistantly arranged along the length direction of the base.

[0016] The third bristle body is equidistantly arranged along the length direction of the base.

[0017] As preferred, the bottom surface of the base is provided with a card holder, which is trapezoidal.

[0018] As preferred, the inside of the card holder is provided with a grid, which is flush with the card holder opening.

[0019] As preferred, the abrasive is made by mixing silicon carbide powder and diamond powder.

[0020] Compared with the prior art, the utility model has the beneficial effects that:

[0021] The utility model discloses a soft brush is used as abrasive, realizes flexible polishing.This polishing mode can more effectively adhere to the tiny concave and convex of workpiece surface, thereby reducing scratch and damage in the polishing process, and improves polishing quality.Meanwhile, the flexibility and wear resistance of the soft brush also ensure the stability and durability of polishing effect.The first bristle group and the second bristle group are arranged in the soft brush and are spaced apart from each other, and this design increases the polishing area, and makes the polishing process more uniform and efficient.Meanwhile, the arrangement of the bristle group also helps to improve the polishing speed, thereby shortening the polishing time and improving production efficiency.The card holder arranged on one side of the base makes the abrasive block be firmly fixed on the polishing equipment.This design not only improves the stability of the abrasive block in the polishing process, but also avoids the polishing quality decline and safety hazards caused by the shaking or falling of the abrasive block.

[0022] Due to the flexibility and wear resistance of the polishing abrasive block, it is suitable for polishing treatment of various material surfaces, such as metal, plastic, glass and the like.This wide applicability makes the utility model have greater market potential and application value in the polishing tool field.

[0023] In summary, the high polymer binder flexible polishing abrasive block has the advantages of polishing quality, polishing efficiency, stability and manufacturing and maintenance, and has wide application range, broad market prospect and application value. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0025] Figure 1 It is the whole schematic diagram of the high polymer binder flexible polishing abrasive block;

[0026] Figure 2 It is the bottom schematic diagram of the high polymer binder flexible polishing abrasive block;

[0027] Figure 3 This is a schematic cross-sectional view of the flexible polishing block with polymer binder.

[0028] Figure 4 This is a top view of the flexible polishing block with polymer binder.

[0029] 1. Abrasive; 10. First bristle assembly; 100. First bristle body; 101. Second bristle body; 11. Second bristle assembly; 110. Second bristle body; 2. Base; 20. Card holder; 21. Mesh; 3. Adhesive layer. Detailed Implementation

[0030] To better understand the above-mentioned objectives, features, and advantages of this utility model, it will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. Many specific details are set forth in the following description to provide a thorough understanding of this utility model; the described embodiments are merely some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0032] Example 1

[0033] This embodiment discloses a flexible polishing grinding block with a polymer binder, such as... Figures 1-4 As shown, the assembly includes: an abrasive 1, a base 2, and an adhesive layer 3. The abrasive 1 is a high-quality soft brush. This soft brush is made of fine, soft fibers, possessing excellent flexibility and wear resistance, effectively conforming to the workpiece surface during polishing and preventing scratches or damage. The base 2 is made of high-strength, wear-resistant materials, such as hard plastic or metal alloy. The shape and size of the base 2 are designed according to polishing requirements, and a retainer 20 is provided on one side for fixing the abrasive block to the polishing equipment. The adhesive layer 3 is made of a high-molecular-weight binder, possessing excellent adhesion and water resistance. This adhesive layer 3 firmly adheres the soft brush to the base 2, ensuring it will not detach or deform during use.

[0034] First, the base 2 is processed according to design requirements, including cutting, punching, and installing the holder 20. The holder 20 is usually designed in a trapezoidal or other shape to ensure that the polishing block can be stably fixed on the polishing equipment. The adhesive layer 3 is applied. During the application process, attention should be paid to controlling the thickness and uniformity of the adhesive layer 3 to ensure good adhesion. The soft brush is integrated with the adhesive layer 3 at the bottom, making it tightly fit. The installed polishing block is placed in a dry and ventilated environment to allow the adhesive layer 3 to naturally cure. The curing time varies depending on the type of high-molecular binder and temperature conditions, usually taking several hours to several days. Finally, the quality of the manufactured high-molecular binder flexible polishing block is checked. The inspection content includes but is not limited to the appearance, size of the polishing block, the firmness of the holder 20, and the flexibility and wear resistance of the soft brush.

[0035] The manufactured high-molecular binder flexible polishing block is fixed on the polishing equipment through the holder 20. Ensure that the polishing block is firmly installed to avoid shaking or falling off during use. Adjust the parameters of the polishing equipment according to the polishing requirements, such as polishing speed, polishing pressure, and polishing time. The adjustment of these parameters will directly affect the polishing effect and the quality of the workpiece surface. Start the polishing equipment, let the polishing block contact the workpiece surface and start polishing. During the polishing process, pay attention to observe the changes of the workpiece surface and adjust the polishing parameters in time to obtain the best polishing effect. When the workpiece surface reaches the required polishing effect, turn off the polishing equipment and remove the polishing block. Clean and maintain the polishing block for the next use.

[0036] Through the above specific embodiments, a high-molecular binder flexible polishing block with excellent polishing effect and durability can be manufactured. This polishing block is not only suitable for fine polishing of various material surfaces, but also can improve the polishing efficiency and reduce the production cost.

[0037] In the first and second brush groups 10 and 11, multiple rows of bristles are arranged with a certain interval between each row. This design allows the polishing block to cover the workpiece surface more comprehensively during polishing, improving the polishing uniformity. The arrangement of multiple rows of bristles increases the contact points between the polishing block and the workpiece surface, making the polishing process more uniform. At the same time, the interval between the bristles helps to form a small polishing liquid channel during polishing, improving the permeability and flowability of the polishing liquid, thereby further improving the polishing effect. The design of multiple rows of bristles improves the polishing area and uniformity of the polishing block, and the interval between the bristles helps the permeation and flow of the polishing liquid, improving the polishing efficiency.

[0038] In some optional embodiments, the first bristle group 10 includes a first bristle body 100 and a second bristle body 110101, and the second bristle group 11 includes a third bristle body. These bristle bodies gradually narrow inward along the outward side, forming a conical structure. At the same time, the first bristle body 100 and the second bristle body 110101 are arranged equidistantly along the length direction of the base 2, and the third bristle body is also arranged equidistantly along the length direction of the base 2. The design of the conical bristle body makes the polishing abrasive block better fit the tiny bumps and pits on the surface of the workpiece during polishing, improving the polishing precision. The equidistant arrangement of the bristle bodies ensures the stability and uniformity of the polishing process. The conical bristle body design improves the fit and polishing precision of the polishing abrasive block, and the equidistant arrangement of the bristle bodies ensures the stability and uniformity of the polishing process. The first bristle body 100 and the third bristle body have the same diameter, which helps to form a more uniform polishing surface.

[0039] In some optional embodiments, the clamping seat 20 provided on the bottom surface of the base 2 is in a trapezoidal structure, which is convenient to match with the fixing device on the polishing equipment. At the same time, the inner side of the clamping seat 20 is also provided with a grid 21, which is flush with the opening of the clamping seat 20, which helps to increase the contact area and stability between the clamping seat 20 and the polishing equipment. The trapezoidal clamping seat 20 design makes the abrasive block more stable on the polishing equipment, avoiding shaking or falling off during polishing. The grid 21 design increases the friction between the clamping seat 20 and the polishing equipment, further improving the stability of the abrasive block. The trapezoidal clamping seat 20 design improves the stability and fixation of the abrasive block. The grid 21 design increases the contact area and friction between the clamping seat 20 and the polishing equipment, improving the stability of the abrasive block.

[0040] In some optional embodiments, the abrasive 1 mainly adopts soft brushes, but in some specific application scenarios, the abrasive 1 can also be made by mixing silicon carbide powder and diamond powder. This composite abrasive 1 combines the advantages of silicon carbide and diamond, with higher hardness and wear resistance. The composite abrasive 1 can more effectively remove the material on the surface of the workpiece during polishing, improving the polishing efficiency and quality. At the same time, due to the high hardness of the composite abrasive 1, it is also suitable for polishing workpieces with high hardness, which improves the polishing efficiency and quality. It is suitable for polishing workpieces with high hardness, widening the application range of the polishing abrasive block.

[0041] In summary, the high-molecular binder flexible polishing abrasive block has many advantages and beneficial effects, and can be widely used in various polishing scenes to improve the polishing quality and efficiency.

[0042] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in any form. Any modification, equivalent change and modification of the above embodiments, which does not deviate from the technical solution of the present application and is based on the technical essence of the present application, still belongs to the scope of the technical solution of the present application.

Claims

1. A flexible polishing abrasive block with a polymer binder, characterized in that, include: Abrasive, base, and adhesive layer; A card slot is provided on one side of the base. The abrasive is a soft brush. The bottom of the soft brush is connected to one side of the adhesive layer, and the other side of the adhesive layer is connected to the other side of the base. The soft brush includes a first bristle group and a second bristle group, which are spaced apart from each other.

2. The polymer-bonded flexible polishing grinding block according to claim 1, characterized in that, Both the first bristle group and the second bristle group are provided with multiple columns, and each column of the first bristle group and each column of the second bristle group are spaced apart.

3. The polymer-bonded flexible polishing grinding block according to claim 1, characterized in that, The first bristle group includes a first bristle body and a second bristle body, and the second bristle group includes a third bristle body. The first bristle body, the second bristle body, and the third bristle body gradually narrow inward along the outward side.

4. The polymer-bonded flexible polishing grinding block according to claim 3, characterized in that, The first bristle body and the third bristle body have the same diameter.

5. The polymer-bonded flexible polishing grinding block according to claim 3, characterized in that, The first bristle body and the second bristle body are spaced apart, and the first bristle body and the second bristle body are equidistant along the length direction of the base; The third bristles are arranged at equal intervals along the length of the base.

6. The polymer-bonded flexible polishing grinding block according to claim 1, characterized in that, The base has a card holder on its bottom surface, and the card holder is trapezoidal.

7. The polymer-bonded flexible polishing grinding block according to claim 6, characterized in that, The card holder has a grid on its inner side, and the grid is flush with the opening of the card holder.

8. The polymer-bonded flexible polishing grinding block according to claim 1, characterized in that, The abrasive is made by mixing silicon carbide powder and diamond powder.

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