Positioning tool for flashlight machining
By designing the slider guide structure of the base assembly and the adjusting component, the problem of insufficient adaptability of existing flashlight processing positioning fixtures was solved, achieving flexible positioning and precise processing, and reducing production costs.
Patent Information
- Application Number
- CN202520340385.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing flashlight processing positioning fixtures require different sizes of positioning fixtures for different materials and workpieces, which increases production costs, makes operation inconvenient, and affects work efficiency.
A positioning fixture comprising a base assembly and adjusting components was designed. By arraying four sets of adjusting components on the top of the base assembly, the movable base and positioning stakes can be flexibly adjusted using a slider and guide rail structure. Combined with threaded connections and anti-slip pads, it can adapt to the positioning and clamping of workpieces of different sizes.
It enables flexible positioning and clamping of workpieces of different sizes, ensuring machining accuracy and stability, reducing production costs, and improving operational efficiency.
Smart Images

Figure CN223820496U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flashlight processing technology, specifically a positioning fixture for flashlight processing. Background Technology
[0002] A flashlight is a handheld electronic lighting tool, mainly consisting of a battery-powered bulb and a focusing reflector. Its casing is designed for easy handholding. Flashlight manufacturing refers to the process of taking raw materials and processing them through a series of technological steps to finally produce a finished flashlight.
[0003] Positioning fixtures in flashlight manufacturing refer to devices used to fix and position flashlight components during the production process to ensure machining accuracy and consistency. Positioning fixtures play a crucial role in flashlight manufacturing, ensuring the accurate positioning of components during processing and thus guaranteeing the quality of the final product.
[0004] The positioning fixtures used in flashlight processing have a relatively fixed structure, which means that different sizes of positioning fixtures are needed when processing different materials and workpieces. This increases production costs, causes inconvenience in operation, and affects work efficiency.
[0005] Therefore, in view of this, we studied and improved the existing structure and its shortcomings, and proposed a positioning fixture for flashlight processing. Utility Model Content
[0006] The purpose of this invention is to provide a positioning fixture for flashlight manufacturing to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a positioning fixture for flashlight processing, comprising a base assembly and adjusting components. Four sets of adjusting components are arrayed on the top of the base assembly, and a movable base is connected to the top of each adjusting component. A positioning post is vertically installed on the top of the movable base. Each adjusting component includes a stabilizing platform, a first slider, a first fixing bolt, a first guide rail, a second slider, a second fixing bolt, and a second guide rail. The bottom of the stabilizing platform is connected to the first slider, and first fixing bolts are horizontally installed on both sides of the first slider. The bottom of the first slider is connected to the first guide rail, and second sliders are installed at the bottom of both ends of the first guide rail. Second fixing bolts are horizontally installed on both sides of the second slider, and a second guide rail is horizontally installed at the bottom of the second slider.
[0008] Furthermore, the pedestal assembly includes a main pedestal, a connecting groove, fixed corner plates, support piles, and a stabilizing suction cup. The top surface of the main pedestal is provided with a connecting groove, and fixed corner plates are connected to both the front and rear sides of the main pedestal. The bottom of the main pedestal is vertically installed with a support pile, and a stabilizing suction cup is installed at the bottom of the support pile.
[0009] Furthermore, the inner surface structure of the connecting groove matches the bottom surface structure of the second guide rail, and the fixed angle plates are symmetrically arranged on one side of the main platform and are welded together.
[0010] Furthermore, the support piles are installed in an equidistant array at the bottom of the main platform, and the support piles and the stabilizing suction cups are integrated into one structure.
[0011] Furthermore, the stabilizing platform is connected to the top surface of the first slider via a rotary structure, and the first slider and the first guide rail are connected by a keyway sliding connection, the second slider and the second guide rail are connected by a keyway sliding connection, and the second guide rail and the first guide rail are arranged in an "I" shaped structure.
[0012] Furthermore, the movable platform includes a positioning platform, an adjustment hole, and an antistatic coating. The top surface of the positioning platform has an adjustment hole, and the surface of the positioning platform is coated with an antistatic coating.
[0013] Furthermore, the positioning pile includes a main pile body, an anti-slip pad, and a screw rod. The upper surface of the main pile body is covered with an anti-slip pad, and a screw rod is provided at the bottom of the main pile body.
[0014] Furthermore, the adjustment holes are equidistantly arrayed on the top surface of the positioning platform, and the adjustment holes and the screw are threadedly connected.
[0015] This utility model provides a positioning fixture for flashlight manufacturing, which has the following advantages:
[0016] 1. This utility model features four sets of adjustable structural components arranged equidistantly on the top of the base assembly. The stabilizing platform and the first slider are connected by a rotary structure, allowing the stabilizing platform to rotate horizontally left and right. The first slider can move horizontally along the surface of the first guide rail, while the first guide rail can move horizontally back and forth along its surface using the second sliders at both ends. This structure provides flexible movement and adjustment for the movable base and positioning posts on the top of the adjustable structural components. This allows the four sets of movable bases and positioning posts to have sufficient adjustability, enabling arbitrary adjustment within a certain range. This allows for the positioning and clamping of materials of different sizes, ensuring the overall flexibility and practicality of the device. Furthermore, the first and second fixing bolts can be horizontally screwed to position the first and second sliders after adjustment, maximizing the stability of the adjusted structure and ensuring the processing accuracy of the materials. The simple operation and concise structure of the above design also control the overall production cost of the device and facilitate its widespread use.
[0017] 2. This utility model features multiple sets of adjustment holes arrayed on the top surface of the positioning platform. Since the positioning stakes are threadedly connected to these holes via screws, the positioning stakes can be adjusted and assembled within a certain range on the top of the movable platform. Combined with the structural adjustment components, this allows for appropriate adjustments to workpieces of different sizes and structures, preventing structural instability during workpiece positioning. The anti-slip pad on the surface of the main stake ensures sufficient contact friction for workpiece clamping and positioning while preventing damage to the workpiece surface. Furthermore, the use of support stakes and stabilizing suction cups at the bottom of the main platform provides sufficient structural support and maintains adequate stability when placed on the worktable. The fixing angle plates on both sides of the main platform, along with bolts, secure the entire device to the worktable, maximizing the stability of the entire device. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main body of a positioning fixture for flashlight processing according to the present invention.
[0019] Figure 2 This is a schematic diagram of the base assembly structure of a positioning fixture for flashlight processing according to the present invention.
[0020] Figure 3 This is a three-dimensional structural diagram of a positioning fixture for flashlight processing according to the present invention.
[0021] Figure 4 This is a three-dimensional structural diagram of a movable platform for a positioning fixture used in flashlight processing according to the present invention.
[0022] Figure 5 This is a three-dimensional structural diagram of a positioning stake for a positioning fixture used in flashlight manufacturing, according to this utility model.
[0023] In the diagram: 1. Base assembly; 101. Main base; 102. Connecting groove; 103. Fixed angle plate; 104. Support pile; 105. Stabilizing suction cup; 2. Adjusting structural component; 201. Stabilizing platform; 202. First slider; 203. First fixing bolt; 204. First guide rail; 205. Second slider; 206. Second fixing bolt; 207. Second guide rail; 3. Moving base; 301. Positioning platform; 302. Adjustment hole; 303. Antistatic coating; 4. Positioning pile; 401. Main pile body; 402. Anti-slip pad; 403. Screw. Detailed Implementation
[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0025] like Figures 1 to 5 As shown, a positioning fixture for flashlight processing includes a base assembly 1 and adjusting components 2. Four sets of adjusting components 2 are arrayed on the top of the base assembly 1, and a movable base 3 is connected to the top of each adjusting component 2. A positioning post 4 is vertically installed on the top of the movable base 3. Each adjusting component 2 includes a stabilizing platform 201, a first slider 202, a first fixing bolt 203, a first guide rail 204, a second slider 205, a second fixing bolt 206, and a second guide rail 207. The bottom of the stabilizing platform 201 is connected to the first slider 202, and the first fixing bolts 203 are horizontally installed on both sides of the first slider 202. The bottom of the first slider 202 is connected to the first guide rail 204, and the bottom of the left and right ends of the first guide rail 204 are fitted with second sliders 205. The second sliders 205 are horizontally installed on both sides of the second slider 205. Two fixing bolts 206, a second guide rail 207 is horizontally mounted on the bottom of the second slider 205, a stabilizing platform 201 is connected to the top surface of the first slider 202 through a rotary structure, and the first slider 202 and the first guide rail 204 are connected by a keyway sliding connection, the second slider 205 and the second guide rail 207 are connected by a keyway sliding connection, and the second guide rail 207 and the first guide rail 204 are set with an "I" shaped structure. The stabilizing platform 201 and the first slider 202 are connected to each other through a rotary structure, so that the stabilizing platform 201 can rotate horizontally left and right, while the first slider 202 can move left and right along the surface of the first guide rail 204, and the first guide rail 204 can move back and forth horizontally along the surface of the second guide rail 207 by using the second sliders 205 at both ends of the bottom.
[0026] like Figures 1 to 5As shown, the platform assembly 1 includes a main platform 101, a connecting groove 102, fixed corner plates 103, support piles 104, and a stabilizing suction cup 105. The top surface of the main platform 101 has a connecting groove 102, and fixed corner plates 103 are connected to both the front and rear sides of the main platform 101. The bottom of the main platform 101 is vertically mounted with support piles 104, and the bottom of the support piles 104 is mounted with a stabilizing suction cup 105. The inner surface structure of the connecting groove 102 matches the bottom surface structure of the second guide rail 207. The fixed corner plates 103 are symmetrically arranged on one side of the main platform 101 and are welded together. The support piles 104 are equidistantly arrayed on the bottom of the main platform 101, and the support piles 104 and the stabilizing suction cup 105 are integrally formed. The movable platform 3 includes a positioning platform 301, an adjustment hole 302, and an antistatic coating 303. The top surface of the positioning platform 301 is provided with adjustment holes 302, and the surface of the positioning platform 301 is coated with an antistatic coating 303. The positioning pile 4 includes a main pile body 401, an anti-slip pad 402, and a screw 403. The upper surface of the main pile body 401 is covered with an anti-slip pad 402, and the bottom of the main pile body 401 is provided with a screw 403. The adjustment holes 302 are equidistantly arranged on the top surface of the positioning platform 301, and the adjustment holes 302 and the screw 403 are threadedly connected. By arranging multiple sets of adjustment holes 302 on the top surface of the positioning platform 301, and since the positioning pile 4 is threadedly connected to the adjustment holes 302 through the screw 403, the positioning pile 4 can be adjusted and assembled within a certain range on the top of the movable platform 3. When used in conjunction with the structure of the adjusting component 2, appropriate adjustments can be made for workpieces of different sizes and structures.
[0027] In summary, as Figures 1 to 5 As shown, the positioning fixture for flashlight processing is used by first embedding the second guide rail 207 into the connecting groove 102 on the top surface of the stabilizing platform 201, and then fixing the four sets of adjusting structural components 2 connected to the movable platform 3 to the top surface of the platform assembly 1 with bolts. At the same time, the support pile 104 and the stabilizing suction cup 105 at the bottom of the main platform 101 are used to adsorb and fix the entire device to the operating table. If necessary, the entire device can be fixed to the operating table with bolts to ensure the stability of subsequent processing.
[0028] Next, in accordance with the size of the workpiece, select the appropriate position of the adjustment hole 302 on the top surface of the positioning table 301, and cover the main pile body 401 with anti-slip pad 402 on the surface. Then, use the bottom screw 403 to vertically screw it into the adjustment hole 302, thereby combining the positioning pile 4 and the movable table 3.
[0029] Then, the four sets of adjusting components 2 are adjusted appropriately according to the size and structure of the workpiece being processed. Using the first slider 202 and the second slider 205, the movable platform 3 connected to the top of the stabilizing platform 201 is adjusted horizontally and vertically along the surfaces of the first guide rail 204 and the second guide rail 207, respectively. After adjustment, the first fixing bolt 203 and the second fixing bolt 206 are used to fix the first slider 202 and the second slider 205 to the surfaces of the first guide rail 204 and the second guide rail 207 respectively by structural screwing; and at the same time, the workpiece is clamped and fixed to facilitate subsequent stable processing.
[0030] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A positioning fixture for flashlight processing, comprising a base assembly (1) and an adjusting mechanism (2), characterized in that: The top of the pedestal assembly (1) is arrayed with four sets of adjusting components (2), and the top of the adjusting components (2) is connected to a movable pedestal (3). A positioning stake (4) is vertically installed on the top of the movable pedestal (3). The adjusting components (2) include a stabilizing platform (201), a first slider (202), a first fixing bolt (203), a first guide rail (204), a second slider (205), a second fixing bolt (206), and a second guide rail (207). 1) The bottom is connected to a first slider (202), and the two sides of the first slider (202) are horizontally mounted with first fixing bolts (203). The bottom of the first slider (202) is connected to a first guide rail (204), and the bottom of the left and right ends of the first guide rail (204) is mounted with a second slider (205). The two sides of the second slider (205) are horizontally mounted with second fixing bolts (206), and the bottom of the second slider (205) is horizontally mounted with a second guide rail (207).
2. The positioning fixture for flashlight processing according to claim 1, characterized in that, The pedestal assembly (1) includes a main pedestal (101), a connecting groove (102), a fixed corner plate (103), a support pile (104), and a stabilizing suction cup (105). The top surface of the main pedestal (101) is provided with a connecting groove (102), and the front and rear sides of the main pedestal (101) are connected with fixed corner plates (103). The bottom of the main pedestal (101) is vertically installed with a support pile (104), and the bottom of the support pile (104) is installed with a stabilizing suction cup (105).
3. A positioning fixture for flashlight processing according to claim 2, characterized in that, The inner surface structure of the connecting groove (102) matches the bottom surface structure of the second guide rail (207), and the fixed corner plates (103) are symmetrically arranged on one side of the main base (101) and are welded together.
4. A positioning fixture for flashlight processing according to claim 2, characterized in that, The support piles (104) are installed in an equidistant array at the bottom of the main platform (101), and the support piles (104) and the stabilizing suction cup (105) are set as an integral structure.
5. A positioning fixture for flashlight processing according to claim 1, characterized in that, The stabilizing platform (201) is connected to the top surface of the first slider (202) via a rotary structure, and the first slider (202) and the first guide rail (204) are connected by a keyway. The second slider (205) and the second guide rail (207) are connected by a keyway. The second guide rail (207) and the first guide rail (204) are arranged in an "I" shaped structure.
6. A positioning fixture for flashlight processing according to claim 1, characterized in that, The movable platform (3) includes a positioning platform (301), an adjustment hole (302), and an antistatic coating (303). The top surface of the positioning platform (301) is provided with an adjustment hole (302), and the surface of the positioning platform (301) is coated with an antistatic coating (303).
7. A positioning fixture for flashlight processing according to claim 6, characterized in that, The positioning pile (4) includes a main pile body (401), an anti-slip pad (402), and a screw (403). The upper surface of the main pile body (401) is covered with an anti-slip pad (402), and a screw (403) is provided at the bottom of the main pile body (401).
8. A positioning fixture for flashlight processing according to claim 7, characterized in that, The adjustment holes (302) are equidistantly arrayed on the top surface of the positioning platform (301), and the adjustment holes (302) and the screw (403) are threadedly connected.