Integrated high-precision double-end chamfering device
By integrating the design and adjustment mechanism of the high-precision double-end chamfering device, the problem of needing two separate devices to handle the front and rear chamfers in the existing technology has been solved, achieving efficient and precise chamfering of sheet metal and improving product quality.
Patent Information
- Application Number
- CN202423296574.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing sheet metal chamfering devices require two separate sets of equipment to handle the front and rear chamfers, which takes up a lot of space, is costly, and has poor precision, resulting in poor product quality.
An integrated high-precision double-end chamfering device was designed, which adopts horizontal and vertical adjustment mechanisms and is combined with a detection probe to realize the integrated operation of the double-end chamfering components. The inner and outer positioning rings and elliptical guide wheels ensure the stability and accuracy of the chamfering.
It reduced costs, improved chamfering efficiency and precision, reduced chamfer size deviation, and enhanced product quality.
Smart Images

Figure CN223820728U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal chamfering technology, specifically an integrated high-precision double-end chamfering device. Background Technology
[0002] A board edge banding machine is a machine used to band the edges of boards. It can wrap the sides of the board with edge banding strips to increase the board's appearance and durability. The entire board edge banding process generally includes: board pre-milling, board glue application, board strip application, board trimming, board fine finishing, board edge chamfering, board scraping, and board polishing.
[0003] Edge banding and chamfering of boards refers to the process of using an edge banding machine or hand tools to chamfer the edges of boards, removing sharp corners and increasing the roundness of the edges to improve the safety and aesthetics of furniture.
[0004] In general, the chamfering of existing boards or board strips requires two sets of chamfering devices for the front and rear ends. However, the use of two sets of chamfering devices not only occupies a lot of space and is costly, but also often has deviations during actual chamfering operation, resulting in large deviations in the size of the chamfer and affecting the product accuracy. Therefore, this utility model provides an integrated high-precision double-end chamfering device. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides an integrated high-precision double-end chamfering device, which solves the problems mentioned in the background.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated high-precision double-end chamfering device, comprising a baffle mounted on the frame of a board edge banding machine and a double-end chamfering assembly for chamfering the board strips, and further comprising:
[0007] The lateral adjustment mechanism is installed on the frame of the board edge banding machine and is used to adjust the lateral position of the double-end chamfering component during operation.
[0008] The vertical adjustment mechanism, mounted on the horizontal adjustment mechanism, is used to adjust the vertical position of the double-end chamfering assembly during operation.
[0009] The cutter head adjustment assembly is connected to the vertical adjustment mechanism. Before use, the horizontal and vertical dimensions of the double-end chamfering assembly can be adjusted.
[0010] The double-end chamfering assembly comprises a cutter shell, an inner positioning ring connected to the front surface of the cutter shell, a chamfering motor arranged at the rear side of the cutter shell, a rotating rod arranged at the output end of the chamfering motor, a chamfering cutter fixedly arranged at one end of the rotating rod, and an outer positioning ring arranged at the outer side of the guide wheel.
[0011] As a further technical scheme of the utility model, the cutter shell is a hollow structure, a dust suction pipe is communicated with the lower end of the rear side of the cutter shell, and the chamfering cutter is arranged at the front side of the cutter shell.
[0012] As a further technical scheme of the utility model, the transverse adjusting mechanism comprises an installation plate one fixedly arranged on the plate edge sealing machine rack, a transverse driving motor arranged at the rear side of the installation plate one, a main gear wheel connected to the output end of the transverse driving motor, a driven gear wheel horizontally connected to the main gear wheel through a toothed belt, and a plate edge sealing machine rack fixedly arranged at the center of the two sides of the driven gear wheel through a connecting rod.
[0013] A fixed clamping plate is arranged on the toothed belt, a tracking air cylinder is arranged on one side of the fixed clamping plate, a connecting seat is fixedly arranged on the cylinder barrel of the tracking air cylinder, and the telescopic end of the tracking air cylinder is fixedly arranged on the side of the fixed clamping plate.
[0014] As a further technical scheme of the utility model, the transverse adjusting mechanism further comprises two transverse sliding rails fixedly arranged on the plate edge sealing machine rack, an L-shaped fixed plate is slidably connected to the two transverse sliding rails, two transverse sliding seats are arranged on the front side of the L-shaped fixed plate and correspond to the two transverse sliding rails, the L-shaped fixed plate is slidably arranged on the transverse sliding rails through the transverse sliding seats, and the lower end of the L-shaped fixed plate is fixedly arranged on the upper end surface of the connecting seat.
[0015] As a further technical scheme of the utility model, the vertical adjusting mechanism comprises a vertical driving motor arranged at the lower end of the rear side of the L-shaped fixed plate and a vertical positioning plate arranged at the rear side of the L-shaped fixed plate, a vertical sliding rail is arranged on the front surface of the vertical positioning plate, a vertical sliding seat is arranged on the rear side of the L-shaped fixed plate and corresponds to the vertical sliding rail, and the vertical positioning plate is slidably arranged on the vertical sliding seat through the vertical sliding rail.
[0016] A vertical driving gear wheel is connected to the output end of the vertical driving motor, a rack plate is vertically arranged on one side of the vertical positioning plate, and the teeth on the surface of the rack plate are engaged with the teeth on the surface of the vertical driving gear wheel.
[0017] As a further technical scheme of the utility model, the vertical adjusting mechanism further comprises an L-shaped connecting plate installed on the rear side of the vertical positioning plate, a U-shaped groove is formed between the L-shaped connecting plate and the vertical positioning plate, two limiting rods are symmetrically installed in the U-shaped groove between the L-shaped connecting plate and the vertical positioning plate, and a horizontal adjusting seat is jointly and slidably connected to the two limiting rods;
[0018] A pressing cylinder is installed on the rear side of the L-shaped connecting plate, the telescopic end of the pressing cylinder extends through the L-shaped connecting plate into the U-shaped groove and is fixed to the rear side of the horizontal adjusting seat, and when the telescopic end of the pressing cylinder extends, the horizontal adjusting seat is pushed to slide on the two limiting rods and close to the vertical positioning plate.
[0019] As a further technical scheme of the utility model, the cutter head adjusting assembly comprises a vertical positioning seat fixed to the middle part of the outer side of the horizontal adjusting seat, the vertical positioning seat is L-shaped, a vertical adjusting screw rod extends through the top of the vertical positioning seat, a lifting plate is rotatably connected to the bottom end of the vertical adjusting screw rod, the side of the lifting plate is slidably connected to the vertical positioning seat, and the vertical adjusting screw rod is screw-connected to the top of the vertical positioning seat.
[0020] As a further technical scheme of the utility model, the cutter head adjusting assembly further comprises a second mounting plate fixed to the other side of the lifting plate, positioning sliding rods are symmetrically installed on the rear side of the second mounting plate, a guide seat is jointly and slidably connected to the two positioning sliding rods, a horizontal adjusting screw rod extends through the middle part of the guide seat, the horizontal adjusting screw rod is rotatably connected to the guide seat, one end of the horizontal adjusting screw rod extends through the second mounting plate and is screw-connected thereto, and a groove for the extension of the horizontal adjusting screw rod is formed in the side of the lifting plate corresponding to the horizontal adjusting screw rod.
[0021] A motor sliding rail is fixedly connected to the bottom end of the guide seat, one end of the motor sliding rail is perpendicularly fixed to the guide seat, the upper surface of the motor sliding rail is slidably connected to the lower surface of the lifting plate, and the bottom of the motor sliding rail is fixed to the chamfering motor.
[0022] As a further technical scheme of the utility model, the utility model further comprises a detection support installed on the rack of the plate edge sealing machine, a detection probe is installed on the front side of one end of the detection support, and the detection probe corresponds to the plate strip on the transmission roller of the plate edge sealing machine.
[0023] The utility model provides an integrated high-precision double-end chamfering device.
[0024] 1. An integrated high-precision double-end chamfering device, by cooperation of a horizontal adjustment mechanism and a vertical adjustment mechanism with a detection probe, a double-end chamfering assembly can be driven to track and chamfer the front and rear ends of a board, and the whole device is designed in an integrated manner, replacing the traditional method of chamfering the front and rear ends of a board with two sets of chamfering devices, which not only reduces the cost and chamfering process, but also improves the chamfering efficiency, reduces the chamfering size deviation, and improves the product quality.
[0025] 2. An integrated high-precision double-end chamfering device, by adding an inner positioning ring and an outer positioning ring on both sides of the chamfering tool and an oval guide wheel, when the head or tail of the board contacts the chamfering tool, the rotation of the oval guide wheel can make the scraping process gradual, and the gradual feeding of the same position is beneficial to the stability and smoothness of the chamfering, and the inner and outer positioning rings jointly position the board, and the rotation of the positioning ring is beneficial to the smoothness of the contact movement between the end of the board and the end positioning ring, and reduces the shaking. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a first structure view of the integrated high-precision double-end chamfering device;
[0027] Figure 2 It is a first view of the horizontal adjustment mechanism in the integrated high-precision double-end chamfering device;
[0028] Figure 3 It is a second view of the horizontal adjustment mechanism in the integrated high-precision double-end chamfering device;
[0029] Figure 4 It is a second structure view of the integrated high-precision double-end chamfering device;
[0030] Figure 5 It is a structure diagram of the vertical adjustment mechanism in the integrated high-precision double-end chamfering device;
[0031] Figure 6 It is an installation diagram of the L-shaped fixed plate in the integrated high-precision double-end chamfering device;
[0032] Figure 7 It is an exploded view of the vertical adjustment mechanism in the integrated high-precision double-end chamfering device;
[0033] Figure 8 It is a first structure view of the tool bit adjusting assembly in the integrated high-precision double-end chamfering device;
[0034] Figure 9 It is a connection diagram of the L-shaped connecting plate and the horizontal adjustment seat in the integrated high-precision double-end chamfering device;
[0035] Figure 10Second structure perspective view of the tool bit adjusting assembly in the integrated high-precision double-end chamfering device;
[0036] Figure 11 Third structure perspective view of the tool bit adjusting assembly in the integrated high-precision double-end chamfering device;
[0037] Figure 12 Structure schematic view of the double-end chamfering assembly in the integrated high-precision double-end chamfering device;
[0038] Figure 13 Installation schematic view of the guide wheel in the integrated high-precision double-end chamfering device;
[0039] Figure 14 Installation schematic view of the chamfering cutter in the integrated high-precision double-end chamfering device.
[0040] In the figure: 1, transverse adjusting mechanism; 11, mounting plate one; 12, transverse drive motor; 13, main gear; 14, toothed belt; 15, driven gear; 16, fixed clamping plate; 17, transverse sliding rail; 18, transverse sliding seat; 19, L-shaped fixed plate;
[0041] 2, vertical adjusting mechanism; 21, vertical drive motor; 22, vertical drive gear; 23, rack plate; 24, vertical positioning plate; 25, vertical sliding rail; 26, vertical sliding seat;
[0042] 3, tool bit adjusting assembly; 31, L-shaped connecting plate; 32, pressing cylinder; 33, transverse adjusting seat;
[0043] 4, tool shell; 41, guide wheel; 42, inner positioning ring; 43, outer positioning ring; 44, chamfering cutter; 45, chamfering motor; 46, dust suction pipe; 47, ball bearing;
[0044] 5, detection support; 51, detection probe;
[0045] 6, tracking cylinder; 61, connecting seat;
[0046] 7, vertical positioning seat; 71, vertical adjusting screw; 72, lifting plate;
[0047] 8, mounting plate two; 81, transverse adjusting screw; 82, motor sliding rail; 83, guide seat;
[0048] 9, baffle. DETAILED DESCRIPTION
[0049] Clearly, the described embodiments are merely a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present utility model.
[0050] Please refer to Figures 12-14 The utility model provides a high accuracy double -end chamfering device technical scheme of integral type: high accuracy double -end chamfering device of integral type, including the baffle 9 of installing on the plate edge banding machine frame and the double -end chamfering assembly for chamfering processing to the plate strip, double -end chamfering assembly includes cutter shell 4 and the inner side positioning ring 42 connected in cutter shell 4 front surface, the outer side face edge of inner side positioning ring 42 has the bevel, it is convenient to contact with the plate, better and resist tightly, and the inner side positioning ring 42 is rotatably connected between cutter shell 4 through ball bearing 47, and the rear side of cutter shell 4 is provided with chamfering motor 45, the output end of chamfering motor 45 is provided with the rotating rod, and one end of the rotating rod penetrates the middle part of cutter shell 4 and extends to its front side and is connected with guide wheel 41, and chamfering cutter 44 is fixedly installed on one side of the rotating rod near guide wheel 41, the outer side of guide wheel 41 is provided with outer side positioning ring 43, and guide wheel 41 and outer side positioning ring 43 are connected with one end of the rotating rod through ball bearing, and guide wheel 41 is oval structure, when double -end chamfering assembly is below the plate, the resistance effect of guide wheel 41 is resisted by baffle 9, makes guide wheel 41 be in a horizontal or elevation angle state (when opposite to the plate), like this, when the plate is conveyed, it can be conveyed below guide wheel 41, to push guide wheel 41 and outer side positioning ring 43, at this moment, outer side positioning ring 43 just rolls on the upper end of plate strip, and inner side positioning ring 42 is pressed on the side of plate strip, so that the upper surface and the side of plate strip can be pressed tightly simultaneously by outer side positioning ring 43 and inner side positioning ring 42, ensure the stability when chamfering cutter 44 removes chamfer to both ends of plate strip, in addition, outer side positioning ring 43 and inner side positioning ring 42 are followed during the contact process with the plate, can ensure the smoothness in the movement process, reduce the shaking.
[0051] As Figure 14 Shown, cutter shell 4 is hollow structure, and the rear side lower end of cutter shell 4 is communicated with dust suction pipe 46, and chamfering cutter 44 is at the front side of cutter shell 4, and the upper end of cutter shell 4 is located at chamfering cutter 44, and the lower end is connected with external dust suction equipment through dust suction pipe 46, which facilitates the removal of chamfering cutter 44 to both ends of plate strip, and the removed waste can be removed.
[0052] As Figures 1-3As shown, the integral high-precision double-end chamfering device also comprises a lateral adjusting mechanism 1 mounted on the plate edge sealing machine rack for adjusting the lateral position of the double-end chamfering assembly during operation. The lateral adjusting mechanism 1 comprises a mounting plate 11 fixed to the plate edge sealing machine rack. The rear side of the mounting plate 11 is provided with a lateral drive motor 12. The output end of the lateral drive motor 12 is connected with a main gear 13. A speed reducer is arranged between the lateral drive motor 12 and the main gear 13. The main gear 13 is horizontally connected with a driven gear 15 through a toothed belt 14. The center of the two sides of the driven gear 15 is fixed to the plate edge sealing machine rack through a connecting rod. The connecting rod is rotatably connected with the driven gear 15. During operation, when the plate strip is tracked and chamfered, the main gear 13 is driven to rotate by the lateral drive motor 12, and then the driven gear 15 is synchronously rotated by the toothed belt 14. Thus, the toothed belt 14 can be rotated by the main gear 13 and the driven gear 15. The vertical adjusting mechanism 2 and the double-end chamfering assembly are moved along with the plate by the fixed clamping plate 16 through the rotation of the toothed belt 14, so as to facilitate the tracking chamfering operation of the chamfering cutter 44.
[0053] As shown in Figure 5 and 6 The toothed belt 14 is provided with a fixed clamping plate 16. One side of the fixed clamping plate 16 is connected with a tracking air cylinder 6. The cylinder barrel of the tracking air cylinder 6 is fixed with a connecting seat 61. The extension end of the tracking air cylinder 6 is fixed to the side of the fixed clamping plate 16. The purpose of adding the tracking air cylinder 6 is to eliminate the tracking error of the double-end chamfering assembly during chamfering operation, and to ensure the stable pressure of the double-end chamfering assembly on the plate. During the tracking chamfering process of the front end of the plate strip, the tracking air cylinder 6 is beneficial to maintaining the pressure between the front end of the plate strip and the positioning ring, thereby improving the chamfering precision, and buffering the impact force of the plate on the double-end chamfering assembly at the moment of contact. When the tail end of the plate strip is tracked and chamfered, the contraction force of the tracking air cylinder 6 is beneficial to pressing the tail end of the plate strip by the positioning ring, thereby reducing the synchronization error of the tracking speed of the double-end chamfering assembly and the advancing speed of the plate, improving the chamfering precision. It should be noted that the tracking air cylinder 6 and the pressing air cylinder 32 are both conventional air cylinders.
[0054] As shown in Figure 3 and 4As shown, the transverse adjusting mechanism 1 further comprises two transverse sliding rails 17 fixed with the plate edge sealing machine frame, and a L-shaped fixed plate 19 is connected with the two transverse sliding rails 17 through common sliding connection, two transverse sliding seats 18 are installed on the front side of the L-shaped fixed plate 19 corresponding to the two transverse sliding rails 17, and the L-shaped fixed plate 19 slides on the transverse sliding rails 17 through the transverse sliding seats 18. When the transverse adjusting mechanism 1 works, the L-shaped fixed plate 19 will move on the two transverse sliding rails 17 through the fixed clamping plate 16 and the connecting seat 61, and the L-shaped fixed plate 19 will simultaneously drive the vertical adjusting mechanism 2 to move horizontally. Moreover, the lower end of the L-shaped fixed plate 19 is fixed with the upper end surface of the connecting seat 61 (as shown in Figure 6 By using the sliding positioning of the upper end of the L-shaped fixed plate 19 and the two transverse sliding rails 17, the connection stability of the fixed clamping plate 16 on the toothed belt 14 can be ensured, and the stability of the tracking cylinder 6 during use is also facilitated, so that the bearing force of the fixed clamping plate 16, the connecting seat 61 and the L-shaped fixed plate 19 on the toothed belt 14 is not too large, and the deformation of the toothed belt 14 is not too large, thereby affecting the vertical operation of the double-end chamfering assembly.
[0055] As shown in Figure 3 , 5 and 7, the integrated high-precision double-end chamfering device also comprises a vertical adjusting mechanism 2 arranged on the transverse adjusting mechanism 1 and used for adjusting the vertical position of the double-end chamfering assembly during operation. The vertical adjusting mechanism 2 comprises a vertical driving motor 21 installed on the lower end of the rear side of the L-shaped fixed plate 19 and a vertical positioning plate 24 on the rear side of the L-shaped fixed plate 19. A vertical sliding rail 25 is installed on the front surface of the vertical positioning plate 24, a vertical sliding seat 26 is installed on the rear side of the L-shaped fixed plate 19 corresponding to the vertical sliding rail 25, the vertical positioning plate 24 slides on the vertical sliding seat 26 through the vertical sliding rail 25, a vertical driving gear 22 is connected with the output end of the vertical driving motor 21, a rack plate 23 is vertically installed on one side of the vertical positioning plate 24, and the teeth on the surface of the rack plate 23 are engaged with the teeth on the surface of the vertical driving gear 22. During the operation of the double-end chamfering assembly, the vertical driving motor 21 is controlled to work in the forward direction, so as to drive the vertical driving gear 22 to rotate, and the vertical driving gear 22 drives the rack plate 23 to drive the vertical positioning plate 24 to rise. When the vertical positioning plate 24 rises, it vertically rises in the vertical sliding seat 26 through the vertical sliding rail 25. Thus, the double-end chamfering assembly can be driven to move upward through the L-shaped connecting plate 31, and vice versa, so as to realize the lifting adjustment of the double-end chamfering assembly.
[0056] As shown in Figure 8 and 9As shown, the vertical adjusting mechanism 2 further comprises an L-shaped connecting plate 31 installed on the rear side of the vertical positioning plate 24, and a U-shaped groove is formed between the L-shaped connecting plate 31 and the vertical positioning plate 24, and two limiting rods are symmetrically installed in the U-shaped groove between the L-shaped connecting plate 31 and the vertical positioning plate 24, and a transverse adjusting seat 33 is slidably connected to the two limiting rods; a pressing cylinder 32 is installed on the rear side of the L-shaped connecting plate 31, and the extension end of the pressing cylinder 32 extends through the L-shaped connecting plate 31 into the U-shaped groove and is fixed to the rear side of the transverse adjusting seat 33, and when the extension end of the pressing cylinder 32 is extended, it will push the transverse adjusting seat 33 to slide on the two limiting rods towards the vertical positioning plate 24, and the purpose of adding the pressing cylinder 32 is to push the L-shaped connecting plate 31 to approach the plate during operation by the extension of the pressing cylinder 32, and then the inner positioning ring 42 is pressed against the side of the plate, and since the inner positioning ring 42 of the double-end chamfer assembly has a bevel on the edge, it is convenient to extrude the inner positioning ring 42, thereby realizing the pressing and accurate positioning of the plate and the inner positioning ring 42, which is beneficial to improve the positioning accuracy and the chamfer accuracy and quality of the product.
[0057] As shown in Figure 10 and 11 The design of the integrated high-precision double-end chamfering device also comprises a tool bit adjusting assembly 3 connected to the vertical adjusting mechanism 2, which can adjust the size of the double-end chamfering assembly in the transverse and vertical directions before use, and the tool bit adjusting assembly 3 comprises a vertical positioning seat 7 fixed to the middle of the outer side of the transverse adjusting seat 33, the vertical positioning seat 7 is L-shaped, and a vertical adjusting screw 71 penetrates the top of the vertical positioning seat 7, the top end of the vertical adjusting screw 71 is provided with a knob, the bottom end of the vertical adjusting screw 71 is rotatably connected with a lifting plate 72, the side surface of the lifting plate 72 is slidably connected to the vertical positioning seat 7, and the vertical adjusting screw 71 is threadedly connected to the top of the vertical positioning seat 7, so that the position of the chamfering cutter 44 can be adjusted according to the size of the plate before use of the entire device, and the vertical direction can be adjusted by twisting the knob to drive the vertical adjusting screw 71 to rotate, and when the vertical adjusting screw 71 rotates, the lifting plate 72 will be lifted along the side surface of the vertical positioning seat 7 since it is threadedly connected to the top of the vertical positioning seat 7, and the chamfering motor 45 and the chamfering cutter 44 will be lifted by the lifting plate 72, which facilitates the adjustment of the position of the chamfering cutter 44 on the tool holder 4.
[0058] As shown in Figure 11As shown, the tool bit adjusting assembly 3 further comprises a mounting plate two 8 fixed on the other side of the lifting plate 72, and a positioning slide rod is symmetrically mounted on the rear side of the mounting plate two 8, and a guide seat 83 is slidably connected to the two positioning slide rods, a transverse adjusting screw 81 is connected through the middle part of the guide seat 83, one end of the transverse adjusting screw 81 is also provided with a knob, the transverse adjusting screw 81 is rotationally connected with the guide seat 83, one end of the transverse adjusting screw 81 penetrates through the mounting plate two 8 and is threadedly connected therewith, and a groove for the transverse adjusting screw 81 to extend is also formed in the side of the lifting plate 72 corresponding to the transverse adjusting screw 81; the bottom end of the guide seat 83 is fixedly connected with a motor slide rail 82, one end of the motor slide rail 82 is perpendicularly fixed with the guide seat 83, and the upper surface of the motor slide rail 82 is slidably connected with the lower surface of the lifting plate 72, and the bottom of the motor slide rail 82 is fixed with the chamfering motor 45;
[0059] When it is necessary to adjust the transverse position of the chamfering cutter 44, that is, to adjust the distance of the chamfering cutter 44 extending out of the tool shell 4, the knob on the transverse adjusting screw 81 can be twisted to screw into the mounting plate two 8 and extend into the groove, at this time, the transverse adjusting screw 81 will be close to the mounting plate two 8 synchronously with the guide seat 83, and since the guide seat 83 is slidably connected to the positioning slide rod, the stability of the guide seat 83 during movement can be ensured, when the guide seat 83 moves, the motor slide rail 82 will slide on the lower surface of the lifting plate 72, and the motor slide rail 82 drives the chamfering motor 45 and the chamfering cutter 44 to adjust the transverse position in the tool shell 4.
[0060] As Figure 1 As shown, the integrated high-precision double-end chamfering device also comprises a detection support 5 mounted on the frame of the plate edge sealing machine, and a detection probe 51 is mounted on the front side of one end of the detection support 5, and the detection probe 51 corresponds to the plate strip on the transmission roller of the plate edge sealing machine, and when the front end of the plate strip is transmitted to the position, the detection probe 51 can send a signal to the control system of the plate edge sealing machine, so that the double-end chamfering device is controlled to work to realize the tracking chamfering operation on the front end of the plate strip, and when the plate strip is transmitted and the detection probe 51 cannot detect the plate strip, the detection probe 51 will synchronously transmit a signal to the control system to make the control system control the double-end chamfering device to chamfer the rear end of the plate strip, and it should be noted that the detection probe 51 can be but is not limited to an infrared probe or other industrial detection probe.
[0061] The working principle of the utility model is as follows: in use, first, according to the size of the plate, the transverse position and vertical position of the chamfering cutter 44 in the tool shell 4 are adjusted by using the tool bit adjusting assembly 3, and after the adjustment is completed, the double-end chamfering device is started to work.
[0062] Firstly, before the plate reaches, the double-end chamfering assembly is below the plate, and the guide wheel 41 is below the block of the baffle 9, always in the horizontal or upward angle position; while the chamfering cutter 44 is always in the rotating state.
[0063] When the front end of the plate reaches, the detection probe 51 detects the plate, and the horizontal adjusting mechanism 1 and the vertical adjusting mechanism 2 start to work. At this time, the front end of the plate contacts the guide wheel 41, and the outer positioning ring 43 and the inner positioning ring 42 contact and press the upper surface and the side surface of the plate, and the horizontal adjusting mechanism 1 drives the double-end chamfering assembly to rise, so that the chamfering cutter 44 moves upward from the bottom. During the upward movement of the chamfering cutter 44, the oval guide wheel 41 is pressed by the front end surface of the plate and rotates gradually to the vertical state. The side surface and the front section of the plate are positioned by the side surface of the inner positioning ring 42 and the outer positioning ring 43, and the chamfering cutter 44 contacts the plate at a right angle to realize chamfering. At the same time, the double-end chamfering device tracks the plate in the horizontal forward direction to realize tracking chamfering.
[0064] When the chamfering cutter 44 moves above the plate, i.e. the front end chamfering of the plate is completed, the chamfering cutter 44 is separated from the plate, and the double-end chamfering device is driven by the horizontal adjusting mechanism 1 to move backward to the original position. The oval guide wheel 41 is rotated to the horizontal state by the plate.
[0065] When the tail end of the plate passes through the detection probe 51 and the detection probe 51 cannot detect the signal, according to the set distance difference, i.e. when the tail end of the plate to be chamfered is separated from the side surface of the oval guide wheel 41, the vertical adjusting mechanism 2 drives the chamfering cutter 44 to move downward from the top. During the downward movement of the chamfering cutter 44, the oval guide wheel 41 is pressed by the rear end surface of the plate and rotates gradually to the vertical state. The side surface and the rear section of the plate are positioned by the side surface of the inner positioning ring 42 and the outer positioning ring 43, and the chamfering cutter 44 contacts the plate at a right angle to realize chamfering. At the same time, the double-end chamfering device is driven by the horizontal adjusting mechanism 1 to track the plate in the horizontal forward direction to realize tracking chamfering of the tail end of the plate.
[0066] When the chamfering cutter 44 moves below the plate, i.e. the rear end chamfering of the plate is completed, the chamfering cutter 44 is separated from the plate, and the oval guide wheel 41 is in the vertical state. The double-end chamfering device is driven by the horizontal adjusting mechanism 1 to move backward to the original position, and then is driven by the vertical adjusting mechanism 2 to move downward to the original position. After the reset, the lower end of the oval guide wheel 41 is blocked by the baffle 9, and the oval guide wheel 41 is rotated to the horizontal or upward angle state.
[0067] Therefore, the chamfering operation of the front end and the rear end of the strip can be completed, and it should be noted that the contact of the head or tail of the plate with the chamfering cutter 44 is accompanied by the rotation of the oval guide wheel 41, and the feeding process of the chamfering cutter 44 is gradual, and the gradual feeding of the same position is beneficial to the stability and smoothness of the chamfering, and the contact between the head or tail of the plate and the positioning ring during the movement is flexible, which is beneficial to reduce the shaking and improve the chamfering quality.
[0068] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0069] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An integrated high-precision double-end chamfering device, characterized in that, Including a baffle (9) mounted on the frame of the board edge banding machine and a double-end chamfering assembly for chamfering the board strips, and further including: A lateral adjustment mechanism (1) is installed on the frame of the board edge banding machine and is used to adjust the lateral position of the double-end chamfering assembly during operation. A vertical adjustment mechanism (2) is installed on the horizontal adjustment mechanism (1) and is used to adjust the vertical position of the double-end chamfered assembly during operation. The cutter head adjustment assembly (3) is connected to the vertical adjustment mechanism (2). Before use, the horizontal and vertical dimensions of the double-end chamfering assembly can be adjusted. The double-end chamfering assembly includes a tool housing (4) and an inner positioning ring (42) connected to the front surface of the tool housing (4). The inner positioning ring (42) is rotatably connected to the tool housing (4) via a ball bearing (47). A chamfering motor (45) is provided on the rear side of the tool housing (4). A rotating rod is provided at the output end of the chamfering motor (45). One end of the rotating rod passes through the middle of the tool housing (4) and extends to its front side to be connected to a guide wheel (41). A chamfering cutter (44) is fixedly installed on the rotating rod near the side of the guide wheel (41). An outer positioning ring (43) is provided on the outer side of the guide wheel (41). The guide wheel (41) and the outer positioning ring (43) are both connected to one end of the rotating rod via a ball bearing.
2. The integrated high-precision double-end chamfering device according to claim 1, characterized in that, The tool housing (4) is a hollow structure, and a dust suction pipe (46) is connected to the lower rear end of the tool housing (4). The chamfering cutter (44) is located on the front side of the tool housing (4).
3. The integrated high-precision double-end chamfering device according to claim 1, characterized in that, The lateral adjustment mechanism (1) includes a mounting plate (11) fixed to the frame of the board edge banding machine. A lateral drive motor (12) is provided on the rear side of the mounting plate (11). The output end of the lateral drive motor (12) is connected to a main gear (13). The main gear (13) is horizontally connected to a driven gear (15) through a toothed belt (14). The centers on both sides of the driven gear (15) are fixed to the frame of the board edge banding machine through connecting rods. The connecting rods and the driven gear (15) are rotatably connected. A fixing plate (16) is installed on the toothed belt (14). A tracking cylinder (6) is connected to one side of the fixing plate (16). A connecting seat (61) is fixed on the cylinder of the tracking cylinder (6). The telescopic end of the tracking cylinder (6) is fixed to the side of the fixing plate (16).
4. The integrated high-precision double-end chamfering device according to claim 3, characterized in that, The lateral adjustment mechanism (1) also includes two lateral slide rails (17) fixed to the frame of the board edge banding machine. An L-shaped fixing plate (19) is slidably connected to the two lateral slide rails (17). Two lateral slide blocks (18) are installed on the front side of the L-shaped fixing plate (19) corresponding to the two lateral slide rails (17). The L-shaped fixing plate (19) slides on the lateral slide rails (17) through the lateral slide blocks (18). The lower end of the L-shaped fixing plate (19) is fixed to the upper end face of the connecting seat (61).
5. The integrated high-precision double-end chamfering device according to claim 4, characterized in that, The vertical adjustment mechanism (2) includes a vertical drive motor (21) installed at the lower rear end of the L-shaped fixed plate (19) and a vertical positioning plate (24) on the rear side of the L-shaped fixed plate (19). A vertical slide rail (25) is installed on the front surface of the vertical positioning plate (24), and a vertical slide block (26) is installed on the rear side of the L-shaped fixed plate (19) corresponding to the vertical slide rail (25). The vertical positioning plate (24) slides on the vertical slide block (26) through the vertical slide rail (25). The output end of the vertical drive motor (21) is connected to a vertical drive gear (22), and a rack plate (23) is vertically mounted on one side of the vertical positioning plate (24). The teeth on the surface of the rack plate (23) mesh with the teeth on the surface of the vertical drive gear (22).
6. The integrated high-precision double-end chamfering device according to claim 5, characterized in that, The vertical adjustment mechanism (2) also includes an L-shaped connecting plate (31) installed on the rear side of the vertical positioning plate (24). A U-shaped groove is formed between the L-shaped connecting plate (31) and the vertical positioning plate (24). Two limiting rods are symmetrically installed in the U-shaped groove between the L-shaped connecting plate (31) and the vertical positioning plate (24). A horizontal adjustment seat (33) is slidably connected to the two limiting rods. A clamping cylinder (32) is installed on the rear side of the L-shaped connecting plate (31). The telescopic end of the clamping cylinder (32) extends through the L-shaped connecting plate (31) into the U-shaped groove and is fixed to the rear side of the transverse adjustment seat (33). When the telescopic end of the clamping cylinder (32) extends, it will push the transverse adjustment seat (33) to slide closer to the vertical positioning plate (24) on the two limit rods.
7. The integrated high-precision double-end chamfering device according to claim 6, characterized in that, The cutter head adjustment assembly (3) includes a vertical positioning seat (7) fixed in the middle of the outer side of the horizontal adjustment seat (33). The vertical positioning seat (7) is L-shaped, and a vertical adjustment screw (71) passes through the top of the vertical positioning seat (7). A lifting plate (72) is rotatably connected to the bottom end of the vertical adjustment screw (71). The side of the lifting plate (72) is slidably connected to the vertical positioning seat (7). The vertical adjustment screw (71) and the top of the vertical positioning seat (7) are threadedly connected.
8. The integrated high-precision double-end chamfering device according to claim 7, characterized in that, The cutter head adjustment assembly (3) also includes a mounting plate two (8) fixed on the other side of the lifting plate (72). The rear side of the mounting plate two (8) is symmetrically equipped with positioning slide rods. The two positioning slide rods are slidably connected to a guide seat (83). A transverse adjustment screw (81) is connected through the middle of the guide seat (83). The transverse adjustment screw (81) is rotatably connected to the guide seat (83). One end of the transverse adjustment screw (81) passes through the mounting plate two (8) and is threadedly connected to it. The side of the lifting plate (72) is also provided with a groove for the extension of the transverse adjustment screw (81) at the position corresponding to the transverse adjustment screw (81). The bottom end of the guide seat (83) is fixedly connected to a motor slide rail (82). One end of the motor slide rail (82) is vertically fixed to the guide seat (83), and the upper surface of the motor slide rail (82) is slidably connected to the lower surface of the lifting plate (72). The bottom of the motor slide rail (82) is fixed to the chamfered motor (45).
9. The integrated high-precision double-end chamfering device according to claim 1, characterized in that, It also includes a detection bracket (5) installed on the frame of the board edge banding machine. A detection probe (51) is installed on the front side of one end of the detection bracket (5). The detection probe (51) corresponds to the board strip on the transmission roller of the board edge banding machine.