Remote pneumatic conveying device for plastic particles

By designing a dual-pipe switching and feeding screw control system for a remote pneumatic conveying device for plastic granules, the problem of not being able to perform maintenance without stopping the machine in existing technologies has been solved, thus achieving continuous operation of the equipment and stability of material conveying.

CN223822879UActive Publication Date: 2026-01-23SHANDONG BLUE OCEAN CRYSTAL TECH CO LTD
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Patent Information

Application Number
CN202520568099.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-01-23
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Existing pneumatic feeders cannot be maintained without shutting down the machine, and production stops due to pipeline failures, resulting in production interruptions.

Method used

Design a long-range pneumatic conveying device for plastic granules. It adopts two parallel feeding pipes and achieves non-stop maintenance by switching the pipes with separate valves. Combined with the feeding screw, it can precisely control the feeding amount and avoid material accumulation.

Benefits of technology

This eliminates the need for downtime maintenance in case of pipeline failure, reducing production losses, ensuring continuous equipment operation, and avoiding the impact of material accumulation and equipment restart speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a remote pneumatic conveying device for plastic particles, which relates to the technical field of feeders and comprises a spiral feeder, and a discharging box is arranged at the discharging end of the spiral feeder. A blowing pipe is fixed at the bottom of the blanking box; one end of the blowing pipe is connected with a feeding fan in a matched mode, the other end of the blowing pipe is connected with a Y-shaped flange, the other two ports of the Y-shaped flange are provided with bent pipes in a matched mode, each bent pipe is further connected with a feeding pipe, and each feeding pipe is connected with a branch pipe valve in series. According to the utility model, in the use process, when one pipeline goes wrong, the switching of the working states of the two feeding pipes is realized by controlling the opening and closing of the branch pipe valves; after switching, the other pipeline can be overhauled under the conditions of no shutdown and no influence on normal operation of equipment; therefore, the non-stop work of the equipment is realized; and for enterprises, the loss of the enterprises is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a feeder technology field, in particular to a plastic particle remote wind force conveying device. BACKGROUND

[0002] The wind force feeder is by means of air compressor or air blower to make the positive pressure in the pipeline, and the material is fed into the conveying pipeline through the closed feeding device, and the material is separated from the air through the separator at the unloading point, and the material is fed into the hopper, and the air is purified through the dust collector and then discharged into the atmosphere.

[0003] The utility model discloses a wind force feeder, including feeding pipe, high pressure fan, the feeding pipe is equipped with air inlet, feed inlet, discharge port, air inlet and discharge port are located at both ends of the feeding pipe respectively, the feeding pipe is by square tube, arc pipe, first circular pipe, second circular pipe, third circular pipe, first square circle reducing pipe, second square circle reducing pipe is composed, and the feed inlet is arranged on the upper surface of the square tube, and the horn-shaped wall is surrounded above the feed inlet, and the opening of the horn-shaped wall is greater than that of the feed inlet, the horn-shaped wall is equipped with funnel-shaped baffle, and the horn-shaped wall and the feed inlet are sealed and welded.

[0004] The wind force feeding device in the above patent can only realize single pipeline conveying, when the pipeline fails, it needs to stop and overhaul, which leads to the stop of production, cannot realize non-stop overhaul work, and has many defects in actual application. UTILITY MODEL CONTENTS

[0005] The utility model discloses a plastic particle remote wind force conveying device, is equipped with two feeding pipes, and the two feeding pipes can be switched at will, when one of the pipelines fails, can be switched to another pipeline to continue working, to solve the technical problem in the background art.

[0006] In order to achieve the above object, the utility model provides the following technical scheme:

[0007] A plastic particle remote wind force conveying device, including spiral feeder, being equipped with the blanking box at the discharge end of spiral feeder, the bottom of blanking box is fixed with the blowing pipe,

[0008] One end of blowing pipe is matched and connected with feeding fan, the other end is connected with Y type flange, and the other two ports of Y type flange are matched and installed with elbow pipe, and each elbow pipe is also connected with one feeding pipe, and each feeding pipe is connected with one branch pipe valve in series.

[0009] As a further technical scheme of the utility model, the two feeding pipes are arranged side by side and clamped on the pipeline support, and the pipeline support is fixed on the ground.

[0010] As a further technical scheme of the utility model, the blow pipe and the Y-shaped flange are further connected in series with a total valve.

[0011] As a further technical scheme of the utility model, the spiral feeder comprises a feeder shell, a feeding screw is arranged in the feeder shell, one end of the feeding screw is matched with a chain wheel, the chain wheel is drivenly connected through a chain and another chain wheel arranged on the output shaft of a motor, and the motor is fixed to the top of the feeder shell.

[0012] As a further technical scheme of the utility model, two feeding screws are arranged, and the two feeding screws are matched with the feeder shell through bearings at both ends.

[0013] As a further technical scheme of the utility model, a discharging port is arranged at the bottom of one end of the feeder shell, and a discharging box is fixedly arranged below the discharging port.

[0014] A hopper is fixedly arranged above the end of the feeder shell far from the discharging port, and the feeder shell is fixed to the rack body.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1. In the process of use, when a problem occurs in one of the pipelines, the switching of the working states of the two feeding pipes can be realized by controlling the opening and closing of the branch valve, and after switching, the other pipeline can be repaired without stopping the machine and affecting the normal operation of the equipment, so that the machine can work without stopping, and the loss of the enterprise is reduced.

[0017] 2. The utility model can accurately control the feeding amount by the feeding screw feeding mode, avoid the accumulation of plastic particles in the discharging box and the wind force conveying, and avoid the accumulation of plastic particles in the pipeline during emergency shutdown, the speed of restarting the subsequent equipment, and the excessive starting power leading to the normal conveying of the material. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a schematic view of the three-dimensional structure of the utility model.

[0019] Figure 2 is a schematic view of the right side structure of the utility model. Figure 1

[0020] Figure 3 is a front view of the utility model. Figure 1

[0021] Figure 4 is an A-A sectional view of the utility model. Figure 3 ​​​

[0022] Figure 5 is the left view of the utility model Figure 1 .

[0023] Figure 6 is the B-B sectional view of the utility model Figure 5 .

[0024] In the figure: 1 - spiral feeder, 2 - blanking box, 3 - blowing pipe, 4 - feeding fan, 5 - total valve, 6 - Y type flange, 7 - elbow, 8 - feeding pipe, 9 - branch pipe valve, 10 - pipe support, 11 - feeder shell, 12 - hopper, 13 - feeding screw, 14 - chain wheel, 15 - motor, 16 - rack body. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0026] Please refer to Figures 1-6 , in the embodiments of the utility model, a plastic particle remote wind force conveying device, including spiral feeder 1, be equipped with blanking box 2 at the discharge end of spiral feeder 1, the bottom of blanking box 2 is fixed with blowing pipe 3,

[0027] One end of blowing pipe 3 is connected with feeding fan 4, the other end is connected with Y type flange 6, and the other two ports of Y type flange 6 are connected with elbow 7, and each elbow 7 is connected with one feeding pipe 8, and one branch pipe valve 9 is connected in series on each feeding pipe 8.

[0028] Specifically, two feeding pipes 8 are arranged side by side and clamped on pipe support 10, and pipe support 10 is fixed on the ground. The blowing pipe 3 and the Y type flange 6 are also connected in series with the total valve 5.

[0029] By adopting the above technical scheme, two feeding pipes 8 are arranged side by side and connected with the feeding port of the same material using equipment. During use, when one of the pipelines has a problem, the switching of the working state of the two feeding pipes 8 can be realized by controlling the opening and closing of the branch pipe valve 9. After switching, the other pipeline can be repaired without stopping the machine, without affecting the normal operation of the equipment, so that the equipment can work without stopping. For enterprises, it reduces the loss.

[0030] As a further illustration of the embodiment, the branch valve 9 and the total valve 5 can adopt a manual control butterfly valve or an electric butterfly valve; to realize the pipeline on-off as the main.

[0031] In addition to the above-mentioned can realize the device without stopping work, but also has other ways of use;

[0032] Specific example one:

[0033] When the material equipment can only connect one feeding pipe, two feeding pipes 8, one of which is connected with the feeding port of the material equipment; The other feeding pipe does not need to be too long, when emergency stop feeding is needed, close the feeding of the screw feeder 1, close the pipe valve 9 in the feeding state, and open the pipe valve 9 in the idle state of the feeding pipe, so that the material remaining in the pipe can be blown out to the collection box or negative pressure tank; In this way, the existence of accumulated material is avoided.

[0034] When there is accumulated material in the pipe, it is difficult to transport the material deposited in the pipe at the moment the device is started; The power of the device increases sharply, which may cause the device to be overloaded and burned out; Therefore, through the above scheme, such problems can be avoided.

[0035] Specific example two:

[0036] Two feeding pipes 8 can also be connected with different two material equipment, so that one air conveying device can supply material for two material equipment, and the working state of two feeding pipes 8 can be switched at will, thereby reducing the number of feeding equipment in use, thereby reducing the production cost of enterprises.

[0037] In the embodiment, the screw feeder 1 includes a feeder shell 11, and a feeding screw 13 is arranged inside the feeder shell 11; One end of the feeding screw 13 is matched with a chain wheel 14, and the chain wheel 14 is drivenly connected through a chain and another chain wheel installed on the output shaft of a motor 15; The motor 15 is fixed on the top of the feeder shell 11.

[0038] Specifically, the feeding screw 13 is provided with two feeding screws 13, both ends of the two feeding screws 13 are matched and connected with the feeder shell 11 through bearings. The feeder shell 11 is provided with a discharge port at one end of the bottom, and a discharge tank 2 is fixedly installed below the discharge port;

[0039] A hopper 12 is fixedly installed above the end of the feeder shell 11 away from the discharge port; The feeder shell 11 is fixed on a rack body 16.

[0040] By adopting the above technical solution, when in use, plastic granules are put into the hopper 12, and then the motor 15 drives the two feeding screws 13 to rotate under the cooperation of the sprocket 14 and the toothed chain, thereby spirally pushing the plastic granules into the feeding box 2 from the discharge port; thus realizing the feeding of plastic granules.

[0041] The feeding method using the feeding screw 13 can precisely control the feeding amount, preventing plastic granules from accumulating in the feeding box 2 and thus preventing them from being conveyed by the pneumatic system. Secondly, in the event of an emergency shutdown, it can prevent plastic granules from accumulating in the pipeline, thus affecting the speed of restarting the subsequent equipment, and also prevent excessive starting power from causing the material to be unable to be conveyed normally.

[0042] The working principle of this utility model is as follows: When in use, plastic granules are put into the hopper 12. Then, the motor 15 drives the two feeding screws 13 to rotate under the cooperation of the sprocket 14 and the toothed chain, thereby spirally pushing the plastic granules into the feeding box 2 from the discharge port. The feeding blower 4 inputs high-pressure gas into the blowing pipe 3 to blow the falling plastic granules and transport them along the pipeline.

[0043] Two feed pipes 8 are arranged in parallel and connected to the feed port of the same material-using equipment. During use, when one of the pipes has a problem, the working state of the two feed pipes 8 can be switched by controlling the opening and closing of the branch valve 9. After switching, the other pipe can be repaired without stopping the machine or affecting the normal operation of the equipment, thus achieving uninterrupted operation of the equipment and reducing the losses for the enterprise.

[0044] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0045] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A long-distance wind-powered conveying device for plastic granules, characterized in that: Includes a screw feeder (1), and a discharge box (2) is provided at the discharge end of the screw feeder (1); a blowing pipe (3) is fixed at the bottom of the discharge box (2); One end of the blowing pipe (3) is connected to a feeding blower (4), and the other end is connected to a Y-type flange (6). The other two ports of the Y-type flange (6) are fitted with bends (7). Each bend (7) is also connected to a feeding pipe (8), and each feeding pipe (8) is connected in series with a branch valve (9).

2. The long-distance pneumatic conveying device for plastic granules according to claim 1, characterized in that: Two feed pipes (8) are arranged side by side and are snapped onto the pipe support (10); the pipe support (10) is fixed to the ground.

3. The long-distance pneumatic conveying device for plastic granules according to claim 1, characterized in that: A main valve (5) is also connected in series between the blowing pipe (3) and the Y-type flange (6).

4. The long-distance pneumatic conveying device for plastic granules according to claim 1, characterized in that: The screw feeder (1) includes a feeder housing (11), and a feeding screw (13) is provided inside the feeder housing (11); a sprocket (14) is fitted at one end of the feeding screw (13), and the sprocket (14) is connected to the motor (15) via a chain and another sprocket mounted on the output shaft of the motor (15); the motor (15) is fixed to the top of the feeder housing (11).

5. The long-distance pneumatic conveying device for plastic granules according to claim 4, characterized in that: The feeding screw (13) is provided in two parts, and both ends of the two feeding screws (13) are connected to the feeder housing (11) through bearings.

6. The long-distance pneumatic conveying device for plastic granules according to claim 4, characterized in that: The feeder housing (11) has a feeding port at one bottom and a feeding box (2) is fixedly installed below the feeding port; A hopper (12) is fixed above the end of the feeder housing (11) away from the discharge port; the feeder housing (11) is fixed on the frame body (16).

Citation Information

Patent Citations

  • Wind -force feeder

    CN205687158U