Trimming device for polyester gray fabric processing

The design, which uses the friction between rollers to stabilize the conveying process and uses a dust collection device to collect debris, solves the problems of misalignment and dust in polyester fabric processing, and improves the trimming accuracy and finished product quality.

CN223823926UActive Publication Date: 2026-01-23JIANGSU XINSANHEXING NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520662074.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-01-23
Estimated Expiration
2035-04-09

AI Technical Summary

Technical Problem

Existing polyester fabric processing equipment is prone to misalignment and wrinkling when faced with varying thicknesses and tension fluctuations. Furthermore, the lint and dust generated during the trimming process are difficult to collect effectively, affecting the processing quality.

Method used

The friction between the rollers is used to stably transport the polyester fabric. The roller spacing and trimmer position are adjusted by cylinders and servo motors. Combined with a dust collection device, debris and dust are collected to ensure cutting accuracy and cleanliness.

Benefits of technology

It effectively reduces the offset and wrinkles of polyester fabric during the transmission process, improves the trimming accuracy, and collects trimming debris and dust through a dust collection system, thereby improving the quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gray fabric processing, in particular to a trimming device for terylene gray fabric processing, which comprises a working table and conveying components mounted at two ends of the working table, the upper end of the working table is provided with a trimming component, the top surface of the working table is provided with a trimming groove, the conveying component comprises a C-shaped block, and a first roll shaft and two second roll shafts are arranged in the C-shaped block. A polyester gray fabric body is conveyed between the peripheral wall of the lower end of the first roller shaft and the peripheral walls of the upper ends of the two second roller shafts, the trimming assembly comprises a portal frame, two sliding blocks are slidably connected to the portal frame, lifting blocks are slidably connected to the sliding blocks, and dust suction boxes are fixedly arranged at the lower ends of the lifting blocks. Deviation caused by uneven tension is reduced, deviation and wrinkles in the conveying process are reduced, chippings and dust are conveyed to the outside through the dust collection groove to be collected, the influence of the trimming chippings on a polyester gray fabric body is reduced, the situation that the chippings are embedded into fibers or scattered to pollute the polyester gray fabric body is reduced, and the winding quality of the polyester gray fabric body is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of grey cloth processing, especially to a trimming device for polyester grey cloth processing. BACKGROUND

[0002] In the production process of polyester grey cloth, the trimming process is a key link to ensure the flatness of the cloth edge and eliminate the burr. Because of the characteristics of high strength, corrosion resistance and easy electrostatic adsorption, the grey cloth is prone to have uneven edges and accumulated burrs during weaving. If not handled in time, it will not only affect the quality of subsequent dyeing and printing processes, but also easily lead to appearance defects of finished cloth.

[0003] According to the search, the China patent with the publication number CN216585876U provides a precise trimming device for polyester grey cloth processing. The device places the cloth on the trimming table and uses the air cylinders on both sides to lower the trimming blades to trim the two sides of the cloth. For different widths of cloth and burrs, the motor drives the bidirectional threaded rod to rotate, causing the relative movement of the sliders on both sides and changing the distance between them, thereby adapting to different widths of cloth and burrs.

[0004] However, during use, it was found that the device only transports the cloth through the fixed roller shaft, without considering the thickness difference and tension fluctuation of the cloth, which easily leads to the deviation or wrinkles of the grey cloth, affecting the trimming accuracy. The burrs and dust generated during the trimming process are easily scattered on the workbench and the surface of the grey cloth. If not cleaned in time, the debris can easily embed into the cloth fibers, causing defects during subsequent winding and affecting the trimming effect of polyester grey cloth processing. Utility model content

[0005] To overcome the shortcomings of the prior art, the utility model provides a trimming device for polyester grey cloth processing. The friction between the roller shafts drives the polyester grey cloth body to move at a constant speed, reducing the deviation caused by uneven tension and reducing the deviation and wrinkles during transmission. The debris and dust on the upper end of the polyester grey cloth body are transported to the outside for collection through the dust suction groove of the dust suction box, reducing the impact of trimming debris on the polyester grey cloth body, reducing the embedding of debris into fibers or scattering pollution, and improving the winding quality of the polyester grey cloth body.

[0006] To solve the above technical problems, the utility model provides the following technical scheme: a trimming device for polyester grey cloth processing, comprising a workbench and a conveying assembly installed at both ends of the workbench, and a trimming assembly is arranged on the upper end of the workbench.

[0007] A trimming groove is formed in the top surface of the workbench.

[0008] The conveying assembly comprises a C-shaped block, a first roller shaft and two second roller shafts are arranged inside the C-shaped block, and a polyester fabric body is conveyed between the outer peripheral wall of the lower end of the first roller shaft and the outer peripheral wall of the upper end of the two second roller shafts.

[0009] The trimming assembly comprises a gantry, two sliding blocks are slidably connected to the gantry, a lifting block is slidably connected to the sliding blocks, a dust suction box is fixedly arranged at the lower end of the lifting block, a dust suction groove is formed in the bottom surface of the dust suction box, a trimming cutter is rotatably connected to the middle portion of the lower end of the dust suction box, a trimming motor is mounted on the outer wall of the dust suction box through a mounting seat, and the output shaft of the trimming motor is coaxially connected with the central shaft of the trimming cutter.

[0010] Preferably, the trimming cutter is located at the upper end of the trimming groove, and a gap is left between the outer peripheral wall of the lower end of the trimming cutter and the groove wall of the trimming groove.

[0011] Through the above technical scheme, the gap between the trimming cutter and the groove wall of the trimming groove reduces the direct contact between the trimming cutter and the workbench, thereby reducing wear.

[0012] Preferably, two symmetrical through grooves are formed in the C-shaped block, the outer peripheral walls of the two ends of the first roller shaft are slidably connected with the groove walls of the through grooves respectively, an adjusting block is slidably connected to the outer wall of the C-shaped block, and the outer peripheral walls of the two ends of the first roller shaft are rotatably connected with the upper end of the adjusting block.

[0013] Preferably, a first air cylinder is mounted on the bottom surface of the lower end of the adjusting block through a mounting seat, the piston rod of the first air cylinder penetrates through the adjusting block, and the top surface of the piston rod of the first air cylinder is fixedly connected with the bottom surface of the C-shaped block.

[0014] Through the above technical scheme, the first air cylinder drives the adjusting block to slide along the outer wall of the C-shaped block, drives the first roller shaft to move vertically through the through groove, adjusts the distance between the first roller shaft and the second roller shaft, adapts to the thickness change of the polyester fabric body, compensates for the tension fluctuation, and ensures the transmission offset.

[0015] Preferably, a servo motor is mounted on the outer wall of one of the C-shaped blocks through a mounting seat, the output shaft of the servo motor is coaxially connected with one of the second roller shafts, a belt pulley is sleeved on one of the second roller shafts, and the two belt pulleys are frictionally connected through a belt.

[0016] Through the above technical scheme, the servo motor drives one of the second roller shafts to rotate, and the two second roller shafts are synchronously driven through the belt pulley and the belt to uniformly convey the polyester fabric body, thereby reducing the slipping or deviation of the polyester fabric body.

[0017] Preferably, two second air cylinders are mounted on the upper end of the gantry in a central symmetrical structure through mounting seats, a push block is fixedly connected to the output shaft of each second air cylinder, and the push block is slidably connected with the sliding block.

[0018] Through the technical scheme, the second cylinder drives the push block to move along the portal frame in the transverse direction, drives the sliding block and the trimming knife to adjust the horizontal position, and adapts to the width of different polyester fabric bodies.

[0019] Preferably, the top surface of the sliding block is provided with a third cylinder through a mounting seat, the piston rod of the third cylinder penetrates the sliding block, and the bottom surface of the piston rod of the third cylinder is fixedly connected with the top surface of the dust collection box.

[0020] Through the technical scheme, the third cylinder pushes the dust collection box to vertically ascend and descend, the bottom surface of the dust collection box is adjusted to a suitable height from the top surface of the polyester fabric body, and the dust collection box controls the cutting depth of the trimming knife to adapt to the thickness of different polyester fabric bodies.

[0021] Preferably, a dust collection fan is mounted on the C-shaped block through a mounting seat, a dust collection pipe is communicated with the dust collection fan, the dust collection pipe is communicated with the dust collection grooves of the two dust collection boxes respectively, and the middle part of the dust collection pipe is a spring pipe.

[0022] Through the technical scheme, the dust collection grooves are close to the surface of the polyester fabric body, adsorb the cuttings and dust generated in the cutting, and are transported to the dust collection bag through the dust collection pipe and the spring pipe for centralized collection.

[0023] The utility model discloses the beneficial effects of:

[0024] 1, the polyester fabric body to be trimmed is clamped and transported by the first roller shaft and the second roller shaft of the conveying assembly, the first roller shaft and the second roller shaft form a stable clamping surface through the C-shaped block, the polyester fabric body is driven to move at a constant speed through the friction force between the roller shafts, the offset caused by uneven tension is reduced, the offset and wrinkle of the polyester fabric body in the transmission process are reduced, and the cutting precision is improved; the sliding block on the portal frame can slide in the transverse direction, the horizontal position of the trimming knife is adjusted to adapt to the width of the fabric, the lifting block is slidably connected to realize vertical movement, the cutting depth of the trimming knife is adjusted, the trimming motor drives the trimming knife to rotate, the edges of the polyester fabric body are cut, part of the cuttings generated in the cutting are discharged from the workbench through the trimming groove, the cuttings and dust on the upper end of the polyester fabric body are transported to the outside through the dust collection groove of the dust collection box for collection, the influence of the trimming cuttings on the polyester fabric body is reduced, the cuttings are prevented from embedding into the fiber or scattering and polluting, and the winding quality of the polyester fabric body is improved.

[0025] 2, the first cylinder drives the adjusting block to slide along the outer wall of the C-shaped block, drives the first roller shaft to vertically move through the through groove, adjusts the distance from the second roller shaft, adapts to the thickness change of the polyester fabric body, compensates the tension fluctuation, and ensures the transmission offset; one of the second roller shafts is driven to rotate by the servo motor, synchronous transmission of the two second roller shafts is realized through the pulley and the belt, the polyester fabric body is conveyed at a constant speed, and the slipping or offset of the polyester fabric body is reduced.

[0026] 3、Second cylinder drive push block along the portal frame transverse movement, drive slider and trimming knife adjustment horizontal position, adapt to different polyester fabric body width, through the third cylinder push dust absorption box vertical lifting, make dust absorption box bottom surface and polyester fabric body top surface adjust to appropriate height, dust absorption box control trimming knife cutting depth, adapt to different polyester fabric body thickness; trimming motor drive trimming knife rotation, cutting polyester fabric body edge, trimming knife and trimming slot wall gap design, reduce the trimming knife and workbench direct contact, reduce wear and tear.

[0027] 4、Dust absorption fan's export end installs external dust collection cloth bag, when trimming knife cuts polyester fabric body, dust absorption groove close to polyester fabric body surface, adsorb cutting produces fluff and dust, through dust absorption pipe and spring pipe transport to dust collection cloth bag centralized collection, spring pipe's elasticity contraction makes dust absorption box keep pipeline communication when moving with slider, ensure the dust absorption effect, convenient to collect the debris and dust produced when trimming, improve the collection effect. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is whole structure schematic diagram of the utility model;

[0029] Figure 2 It is whole structure back view perspective drawing of the utility model;

[0030] Figure 3 It is adjusting block structure schematic diagram of the utility model;

[0031] Figure 4 It is first roller structure schematic diagram of the utility model;

[0032] Figure 5 It is trimming assembly structure right view perspective drawing of the utility model;

[0033] Figure 6 It is trimming knife structure schematic diagram of the utility model;

[0034] Figure 7 It is dust absorption box structure bottom view perspective drawing of the utility model;

[0035] Figure 8 It is slider structure assembly schematic diagram of the utility model.

[0036] In the diagram: 100, workbench; 101, trimming groove; 200, conveying assembly; 201, C-block; 202, second roller; 203, through groove; 204, adjusting block; 205, first cylinder; 206, servo motor; 207, pulley; 208, belt; 209, first roller; 300, trimming assembly; 301, gantry frame; 302, slider; 303, lifting block; 304, dust collection box; 305, trimming knife; 306, trimming motor; 307, second cylinder; 308, push block; 309, third cylinder; 310, dust collection groove; 311, dust collection fan; 312, dust collection pipe; 313, spring tube; 400, polyester fabric body. Detailed Implementation

[0037] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Example 1

[0038] like Figures 1-8 As shown, this embodiment provides a trimming device for processing polyester fabric, including a workbench 100 and conveying components 200 installed at both ends of the workbench 100. A trimming component 300 is provided on the upper end of the workbench 100.

[0039] The top surface of the workbench 100 is provided with a trimming groove 101;

[0040] The conveying assembly 200 includes a C-shaped block 201. Inside the C-shaped block 201, there is a first roller 209 and two second rollers 202. The polyester fabric body 400 is conveyed between the lower outer peripheral wall of the first roller 209 and the upper outer peripheral wall of the two second rollers 202.

[0041] The trimming assembly 300 includes a gantry frame 301, on which two sliders 302 are slidably connected. A lifting block 303 is slidably connected to the sliders 302. A dust collection box 304 is fixedly mounted at the lower end of the lifting block 303. A dust collection groove 310 is opened on the bottom surface of the dust collection box 304. A trimming knife 305 is rotatably connected to the middle of the lower end of the dust collection box 304. A trimming motor 306 is mounted on the outer wall of the dust collection box 304 through a mounting base. The output shaft of the trimming motor 306 is coaxially connected to the central shaft of the trimming knife 305.

[0042] The trimming cutter 305 is located at the upper end of the trimming groove 101, and there is a gap between the lower outer peripheral wall of the trimming cutter 305 and the groove wall of the trimming groove 101. The gap design between the trimming cutter 305 and the groove wall of the trimming groove 101 reduces the direct contact between the trimming cutter 305 and the worktable 100, thereby reducing wear.

[0043] Two through grooves 203 are symmetrically arranged on the C-shaped block 201, outer circumferential walls of two ends of the first roller shaft 209 are respectively slidably connected with groove walls of the through grooves 203, the outer wall of the C-shaped block 201 is slidably connected with the adjusting block 204, outer circumferential walls of two ends of the first roller shaft 209 are respectively rotatably connected with upper ends of the adjusting block 204, a first cylinder 205 is installed on a bottom surface of a lower end of the adjusting block 204 through a mounting seat, a piston rod of the first cylinder 205 penetrates the adjusting block 204, and a top surface of the piston rod of the first cylinder 205 is fixedly connected with a bottom surface of the C-shaped block 201; the first cylinder 205 drives the adjusting block 204 to slide along the outer wall of the C-shaped block 201, drives the first roller shaft 209 to vertically move through the through grooves 203, adjusts the distance from the second roller shaft 202, adapts to thickness changes of the polyester gray fabric body 400, compensates tension fluctuation, and ensures transmission deviation.

[0044] One of the C-shaped blocks 201 is installed with a servo motor 206 through a mounting seat, an output shaft of the servo motor 206 is coaxially connected with one of the second roller shafts 202, one of the second roller shafts 202 is sleeved with a belt pulley 207, and the two belt pulleys 207 are frictionally driven through a belt 208; the servo motor 206 drives one of the second roller shafts 202 to rotate, realizes synchronous transmission of the two second roller shafts 202 through the belt pulleys 207 and the belt 208, and uniformly conveys the polyester gray fabric body 400, thereby reducing slipping or deviation of the polyester gray fabric body 400.

[0045] Two second cylinders 307 are installed on the upper end of the gantry 301 in a central symmetric structure through mounting seats, a push block 308 is fixedly connected with an output shaft of each second cylinder 307, and the push block 308 is slidably connected with the sliding block 302; the second cylinder 307 drives the push block 308 to move horizontally along the gantry 301, drives the sliding block 302 and the trimming knife 305 to adjust the horizontal position, and adapts to widths of different polyester gray fabric bodies 400.

[0046] A third cylinder 309 is installed on a top surface of the sliding block 302 through a mounting seat, a piston rod of the third cylinder 309 penetrates the sliding block 302, and a bottom surface of the piston rod of the third cylinder 309 is fixedly connected with a top surface of the dust collection box 304; the dust collection box 304 is vertically lifted by the third cylinder 309, so that the bottom surface of the dust collection box 304 is adjusted to an appropriate height from the top surface of the polyester gray fabric body 400, and the dust collection box 304 controls the cutting depth of the trimming knife 305, thereby adapting to thicknesses of different polyester gray fabric bodies 400.

[0047] Working principle: the edge trimming polyester fabric body 400 to be trimmed is clamped and conveyed by the first roller shaft 209 and the second roller shaft 202 of the conveying assembly 200, the first roller shaft 209 and the second roller shaft 202 form a stable clamping surface through the C-shaped block 201, the polyester fabric body 400 is driven to move at a constant speed through the friction between the roller shafts, which reduces the deviation caused by uneven tension, reduces the deviation and wrinkles of the polyester fabric body 400 during transmission, and improves the cutting precision;

[0048] The slider 302 on the gantry 301 can slide horizontally to adjust the horizontal position of the trimming knife 305 to adapt to the width of the fabric, the lifting block 303 is connected through sliding to realize vertical movement, and the cutting depth of the trimming knife 305 is adjusted, the trimming motor 306 drives the trimming knife 305 to rotate to cut the edge of the polyester fabric body 400, part of the debris generated by cutting is discharged from the workbench 100 through the trimming groove 101, the debris and dust on the upper end of the polyester fabric body 400 are transported to the outside for collection through the dust suction groove 310 of the dust suction box 304, which reduces the influence of the trimming debris on the polyester fabric body 400, reduces the embedding of the debris into the fiber or the scattering pollution, and improves the winding quality of the polyester fabric body 400;

[0049] The first cylinder 205 drives the adjusting block 204 to slide along the outer wall of the C-shaped block 201, drives the first roller shaft 209 to move vertically through the through groove 203, adjusts the distance from the second roller shaft 202, adapts to the thickness change of the polyester fabric body 400, compensates the tension fluctuation, and ensures the transmission deviation; the servo motor 206 drives one of the second roller shafts 202 to rotate, realizes synchronous transmission of the second roller shafts 202 at both ends through the pulley 207 and the belt 208, and uniformly conveys the polyester fabric body 400, which reduces the slipping or deviation of the polyester fabric body 400;

[0050] The second cylinder 307 drives the push block 308 to move horizontally along the gantry 301, drives the slider 302 and the trimming knife 305 to adjust the horizontal position, adapts to the width of different polyester fabric bodies 400, drives the dust suction box 304 to move vertically through the third cylinder 309, adjusts the bottom surface of the dust suction box 304 and the top surface of the polyester fabric body 400 to a suitable height, and controls the cutting depth of the trimming knife 305 through the dust suction box 304 to adapt to the thickness of different polyester fabric bodies 400; the trimming motor 306 drives the trimming knife 305 to rotate to cut the edge of the polyester fabric body 400, the gap between the trimming knife 305 and the groove wall of the trimming groove 101 is designed to reduce the direct contact between the trimming knife 305 and the workbench 100, and reduce the wear.

[0051] Embodiment two

[0052] As Figure 1 , Figure 2 , Figure 5 , Figure 6 andFigure 7 As shown, on the basis of the first embodiment, the C-shaped block 201 is provided with a dust suction fan 311 through a mounting seat, the dust suction fan 311 is communicated with a dust suction pipe 312, the dust suction pipe 312 is communicated with two dust suction grooves 310 of the dust suction boxes 304 respectively, and the middle part of the dust suction pipe 312 is a spring pipe 313; the dust suction groove 310 is close to the surface of the polyester gray fabric body 400, and absorbs the cuttings and dust generated by cutting, and is transported to the dust collecting bag through the dust suction pipe 312 and the spring pipe 313 for centralized collection.

[0053] During dust suction, the outlet end of the dust suction fan 311 is provided with an external dust collecting bag, when the trimming cutter 305 cuts the polyester gray fabric body 400, the dust suction groove 310 is close to the surface of the polyester gray fabric body 400, absorbs the cuttings and dust generated by cutting, and is transported to the dust collecting bag through the dust suction pipe 312 and the spring pipe 313 for centralized collection, the elastic contraction of the spring pipe 313 makes the dust suction box 304 keep the pipeline communication when the sliding block 302 moves, and ensures the dust suction effect, facilitates the collection of the cuttings and dust generated during trimming, and improves the collection effect.

[0054] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, and all of them should be covered in the protection scope of the present application.

Claims

1. A trimming device for processing of polyester gray fabric, characterized by: Including workbench (100) and the conveying assembly (200) installed at both ends of workbench (100), the upper end of the workbench (100) is provided with a trimming assembly (300); The top surface of the workbench (100) is provided with a trimming groove (101); The conveying assembly (200) includes a C-shaped block (201), the inside of the C-shaped block (201) is provided with a first roller shaft (209) and two second roller shafts (202), the lower end of the first roller shaft (209) and the outer peripheral wall of the two second roller shafts (202) are provided with a polyester fabric body (400); The trimming assembly (300) includes a gantry (301), the gantry (301) is slidably connected with two sliding blocks (302), the sliding blocks (302) are slidably connected with lifting blocks (303), the lifting blocks (303) are fixedly provided with dust suction boxes (304) at the lower end, the bottom surface of the dust suction box (304) is provided with a dust suction groove (310), the dust suction box (304) is rotatably connected with a trimming knife (305) at the lower end, the dust suction box (304) is installed with a trimming motor (306) through a mounting seat, the output shaft of the trimming motor (306) is coaxially connected with the central shaft of the trimming knife (305).

2. The trimming device for processing of polyester gray fabric according to claim 1, characterized in that: The trimming knife (305) is located at the upper end of the trimming groove (101), and a gap is left between the outer peripheral wall of the lower end of the trimming knife (305) and the groove wall of the trimming groove (101).

3. The trimming device for processing of polyester gray fabric according to claim 2, wherein: The C-shaped block (201) is symmetrically provided with two through grooves (203), the outer peripheral wall of the first roller shaft (209) is slidably connected with the groove wall of the through groove (203), and the outer wall of the C-shaped block (201) is slidably connected with an adjusting block (204).

4. The trimming device for processing of polyester gray fabric according to claim 3, wherein: The lower end of the adjusting block (204) is installed with a first air cylinder (205) through a mounting seat, the piston rod of the first air cylinder (205) penetrates the adjusting block (204), and the top surface of the piston rod of the first air cylinder (205) is fixedly connected with the bottom surface of the C-shaped block (201).

5. The trimming device for processing of polyester gray fabric according to claim 4, wherein: One of the outer walls of the C-shaped block (201) is installed with a servo motor (206) through a mounting seat, the output shaft of the servo motor (206) is coaxially connected with one of the second roller shafts (202), one of the second roller shafts (202) is sleeved with a belt pulley (207), and the belt pulleys (207) at both ends are frictionally transmitted through a belt (208).

6. The trimming device for processing of polyester gray fabric according to claim 2, wherein: The upper end of the gantry (301) is centrally symmetrically provided with two second air cylinders (307) through mounting seats, the output shaft of the second air cylinder (307) is fixedly connected with a push block (308), and the push block (308) is slidably connected with the sliding block (302).

7. The trimming device for processing of polyester gray fabric according to claim 6, wherein: The top surface of the sliding block (302) is installed with a third air cylinder (309) through a mounting seat, the piston rod of the third air cylinder (309) penetrates the sliding block (302), and the bottom surface of the piston rod of the third air cylinder (309) is fixedly connected with the top surface of the dust suction box (304).

8. The trimming device for processing of polyester gray fabric according to claim 7, wherein: The C-shaped block (201) is provided with a dust suction fan (311) installed through a mounting seat, the dust suction fan (311) is communicated with a dust suction pipe (312), the dust suction pipe (312) is communicated with dust suction grooves (310) of two dust suction boxes (304) respectively, and the middle part of the dust suction pipe (312) is a spring pipe (313).

Citation Information

Patent Citations

  • Accurate trimming device for polyester gray fabric processing

    CN216585876U