Emulsion blend oil weighing and metering device
By designing an auxiliary moving mechanism for the emulsion blending oil weighing and metering device, the problem of high labor intensity in manual handling in the existing technology was solved, and stable movement of the material cylinder and efficient metering were achieved.
Patent Information
- Application Number
- CN202520275595.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-20
AI Technical Summary
Existing emulsion weighing and metering devices require manual handling after filling, resulting in high labor intensity and low efficiency.
An emulsion blending oil weighing and metering device was designed, including a base, a roller conveyor belt, a weighing mechanism, a filling mechanism, and an auxiliary moving mechanism. The auxiliary moving mechanism, through the cooperation of support rods, support plates, and auxiliary rods, helps the material cylinder slide smoothly from a height to the ground, reducing the labor intensity of manual handling.
It effectively reduces the labor intensity of workers, improves work efficiency, and is adaptable to different sizes of material cylinders. Its simple structure makes it easy to maintain.
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Figure CN223827139U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to emulsion processing related equipment technical field especially, it is a kind of emulsion blending oil weighing metering device. BACKGROUND
[0002] Emulsion is a kind of high-performance semi-synthetic metal processing fluid, especially suitable for the processing of aluminum metal and its alloy, emulsion adopts special formula without chlorine, is specially used to solve the various problems when aluminum metal and its alloy are processed, such as chip bonding, tool wear, poor workpiece surface precision and surface pollution etc.;Its main chemical components include: water, base oil, surfactant, anti-rust additive, extreme pressure additive, friction modifier, antioxidant;When producing, a variety of materials need to be mixed
[0003] Emulsion blending oil weighing metering device is a kind of filling and metering equipment specially used for emulsion, cutting fluid and other chemical liquids, after the emulsion filling of existing emulsion weighing metering device is completed, material cylinder is removed from weighing device in time, to prevent material cylinder from being placed on weighing device for a long time and make related weighing accessories damaged, existing weighing metering device is usually manually carried, since emulsion is filled by material cylinder, volume quality is larger, and the physical requirement of worker is higher when carrying, leading to low carrying efficiency.
[0004] Therefore, the emulsion blending oil weighing metering device is provided to solve the problems in the background. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of emulsion blending oil weighing metering device, solve the emulsion material cylinder weighing filling of existing emulsion after filling, and staff carry out emulsion material cylinder, time-consuming and labor-saving efficiency low etc.
[0006] To solve the above technical problems, the utility model provides a kind of emulsion blending oil weighing metering device, including base, base is provided with roller conveyor, and the terminal side of roller conveyor is provided with weighing mechanism, and the side of weighing mechanism is provided with filling mechanism;Weighing mechanism is provided with auxiliary moving mechanism relative to the other side of roller conveyor, and auxiliary moving mechanism is used to assist material cylinder to move to ground, and the support rod of auxiliary moving mechanism and support plate are used to support material cylinder, and the stability of support rod and support plate realizes the stability of material cylinder movement.
[0007] The further improvement of the utility model technical scheme is that: auxiliary moving mechanism includes slide table, two first sliding grooves that are symmetrical are provided on the both sides of slide table, and two first sliding grooves are matched and arranged with sliding block, and the upper portion of two sliding blocks is rotatably connected with support rod respectively, and the upper end of two support rods is rotatably connected with support plate, and the middle part of each support rod is provided with auxiliary rod respectively, and the end of two auxiliary rods is commonly provided with auxiliary plate.
[0008] The further improvement of the utility model technical scheme lies in that the angle between the slide table and the horizontal plane is 10-30 degrees, and the upper surface of the slide table is provided with a plurality of second rollers.
[0009] The further improvement of the utility model technical scheme lies in that the auxiliary moving mechanism further comprises an extension table abutting against the bottom edge of the slide table, and a second sliding groove symmetrically arranged on the extension table and communicated with the first sliding groove.
[0010] The further improvement of the utility model technical scheme lies in that the support rod and the auxiliary rod are both telescopic rods, the support rod comprises a support outer rod and a support inner rod, the auxiliary rod comprises an auxiliary outer rod and an auxiliary inner rod, the support outer rod is slidingly sleeved on the outer side of the support inner rod, the auxiliary outer rod is slidingly sleeved on the outer side of the auxiliary inner rod, and the top of the support outer rod and the top of the auxiliary outer rod are both provided with fastening bolts.
[0011] The further improvement of the utility model technical scheme lies in that the support plate and the auxiliary plate are both arc-shaped plate structures, the support plate abuts against the upper portion of the front side in the sliding direction of the material cylinder, and the auxiliary plate abuts against the lower portion of the rear side in the sliding direction of the material cylinder.
[0012] The further improvement of the utility model technical scheme lies in that the control box is arranged on the upper side of the base, the control box and the filling mechanism are located on the same side of the base, a baffle is arranged on the other side of the base, and the control box is electrically connected with the filling mechanism, the roller conveyor and the weighing mechanism.
[0013] The further improvement of the utility model technical scheme lies in that the filling mechanism comprises a support column, an extension column is arranged on the top of the support column, a filling head is arranged on one end of the extension column, and the side surface of the filling head is communicated with a liquid inlet pipe.
[0014] The further improvement of the utility model technical scheme lies in that the weighing mechanism comprises a bearing plate, a plurality of third rollers are arranged above the bearing plate, and a weighing device is arranged at each corner below the bearing plate, and a buffer rod is arranged below each weighing device.
[0015] The further improvement of the utility model technical scheme lies in that the rolling directions of the second rollers, the roller conveyor and the third rollers are the same.
[0016] The above technical scheme has the following beneficial effects:
[0017] 1. This utility model provides a weighing and metering device for emulsion blending oil. The weighing and metering device includes a base, a roller conveyor belt is installed on the base, a weighing mechanism is installed on one end of the roller conveyor belt, a filling mechanism is installed on one side of the weighing mechanism, and an auxiliary moving mechanism is installed on the other side of the weighing mechanism relative to the roller conveyor belt. The main function of the auxiliary moving mechanism is to help the material cylinder slide smoothly from a high place to the bottom, thereby avoiding the need for workers to carry it at a high place. This design effectively reduces the labor intensity of workers and improves work efficiency.
[0018] 2. This utility model provides a weighing and metering device for emulsion blending oil. The auxiliary moving mechanism of the weighing and metering device includes a support rod, a support plate, an auxiliary rod, and an auxiliary plate. Both the support plate and the auxiliary plate are arc-shaped plate structures. The support plate abuts against the upper front part of the material cylinder in the sliding direction, and the auxiliary plate abuts against the lower rear part of the material cylinder in the sliding direction. The structure of the support rod, support plate, auxiliary rod, and auxiliary plate improves the stability of the material cylinder during the process of moving from the weighing mechanism to the ground. Furthermore, the use of arc-shaped plate structures for the support plate and auxiliary plate allows for better contact with the material cylinder, further improving the stability during the movement of the material cylinder.
[0019] 3. This utility model provides a weighing and metering device for emulsion blending oil. Both the support rod and auxiliary rod of this weighing and metering device are telescopic rods. The support rod includes an outer support rod and an inner support rod, and the auxiliary rod includes an outer auxiliary rod and an inner auxiliary rod. The outer support rod is slidably sleeved on the outside of the inner support rod, and the outer auxiliary rod is slidably sleeved on the outside of the inner auxiliary rod. Fastening bolts are provided at the top of both the outer support rod and the outer auxiliary rod. Both the support rod and the auxiliary rod are telescopic, meaning the distance between the support plate and the auxiliary plate can be adjusted to accommodate different sized cylinders. The telescopic adjustment is achieved using fastening bolts, resulting in a simple structure and convenient adjustment. The support rod and auxiliary rod are respectively fixed with fastening bolts to the outer support rod and inner support rod, and the outer auxiliary rod and inner auxiliary rod, facilitating the disassembly and assembly of the support rod and auxiliary rod, and simplifying the maintenance and replacement of equipment parts. Attached Figure Description
[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of an emulsion blending oil weighing and metering device.
[0022] Figure 2 A schematic diagram of a baffle-less weighing and metering device for emulsion blended oil;
[0023] Figure 3 A partial structural diagram of the auxiliary moving mechanism;
[0024] Figure 4 This is a structural diagram of the support rod and auxiliary rod;
[0025] Figure 5 This is a schematic diagram of the weighing mechanism;
[0026] Figure 6 This is a structural diagram of the filling mechanism and control box.
[0027] Reference numerals: 1. Base; 2. Control box; 3. Filling mechanism; 31. Support column; 32. Extension column; 33. Filling head; 34. Inlet pipe; 4. Roller conveyor belt; 5. Weighing mechanism; 51. Load-bearing plate; 52. Third roller; 53. Buffer rod; 54. Weighing device; 55. Support base; 56. Mounting platform; 6. Auxiliary moving mechanism; 61. Slide table; 62. First slide groove; 63. Sliding block; 64. Support rod; 641. Outer support rod; 642. Inner support rod; 65. Support plate; 66. Auxiliary rod; 661. Outer auxiliary rod; 662. Inner auxiliary rod; 67. Auxiliary plate; 68. Second roller; 69. Fastening bolt; 60. Extension table; 601. Second slide groove; 7. Material cylinder; 8. Baffle. Detailed Implementation
[0028] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] The present invention will be further explained below with reference to specific embodiments.
[0032] like Figures 1-6 As shown, this embodiment provides a weighing and metering device for emulsion blended oil, including a base 1. The base 1 serves as the support for the entire device, responsible for bearing all weight and force transmission. A roller conveyor belt 4 is installed on the base 1. A weighing mechanism 5 is installed on one end of the roller conveyor belt 4, and a filling mechanism 3 is installed on one side of the weighing mechanism 5. Preferably, the filling mechanism 3 is located behind the weighing mechanism 5. The weighing mechanism 5 is used to weigh the emulsion blended oil and send a corresponding weight signal to the control box 2. When the weight of the material cylinder 7 reaches the set value, the control box 2 controls the filling mechanism 3 to stop. Filling, i.e., after filling is completed, is carried out for subsequent handling work; an auxiliary moving mechanism 6 is set on the other side of the weighing mechanism 5 relative to the roller conveyor belt 4. The auxiliary moving mechanism 6 is used to assist the material cylinder 7 in moving to the ground. The support rod 64 and support plate 65 of the auxiliary moving mechanism 6 are used to support the material cylinder 7, and the support rod 64 and support plate 65 realize the stability of the material cylinder 7 movement; the main function of the auxiliary moving mechanism 6 is to help the material cylinder 7 slide smoothly from a high place to the bottom, thereby avoiding the need for workers to carry it at a high place. This setting effectively reduces the labor intensity of workers and improves work efficiency.
[0033] like Figures 3-4As shown, this embodiment provides a weighing and metering device for emulsion blending oil. The auxiliary moving mechanism 6 includes a slide table 61. Two parallel first slide grooves 62 are symmetrically arranged on both sides of the slide table 61. Slider 63 is fitted in each of the two first slide grooves 62. Support rods 64 are rotatably connected above the two sliders 63. The upper ends of the two support rods 64 are rotatably connected to a support plate 65. An auxiliary rod 66 is provided in the middle of each support rod 65. An auxiliary plate 67 is provided at one end of the two auxiliary rods 66. The angle between the slide table 61 and the horizontal plane is 10 degrees to 30 degrees. Several second rollers 68 are installed on the upper surface of the slide table 61. The auxiliary moving mechanism 6 also includes an extension platform 60 that abuts against the bottom edge of the slide table 61. Second slide grooves 601 that communicate with the first slide grooves 62 are symmetrically arranged on the extension platform 60. The angle between the slide table 61 and the horizontal plane is controlled between 10 degrees and 30 degrees to ensure the stability of the material cylinder 7 during movement.
[0034] Furthermore, both the support rod 64 and the auxiliary rod 66 are telescopic rods. The support rod 64 includes an outer support rod 641 and an inner support rod 642, and the auxiliary rod 66 includes an outer auxiliary rod 661 and an inner auxiliary rod 662. The outer support rod 641 is slidably sleeved on the outside of the inner support rod 642, and the outer auxiliary rod 661 is slidably sleeved on the outside of the inner auxiliary rod 662. Fastening bolts 69 are provided at the top of both the outer support rod 641 and the outer auxiliary rod 661. The use of telescopic rods ensures operational stability and allows for free extension and retraction as needed, adapting to different usage scenarios and accommodating emulsion cylinders 7 of different sizes. The support rod 64 and the auxiliary rod 66 are fixed with fastening bolts 69 to the outer support rod 641 and the inner support rod 642, and the outer auxiliary rod 661 and the inner auxiliary rod 662, respectively, facilitating the disassembly and assembly of the support rod 64 and the auxiliary rod 66, and simplifying the maintenance and replacement of equipment parts.
[0035] Furthermore, both the support plate 65 and the auxiliary plate 67 are arc-shaped plate structures. The support plate 65 abuts against the upper front part of the material cylinder 7 in the sliding direction, and the auxiliary plate 67 abuts against the lower rear part of the material cylinder 7 in the sliding direction. By setting both the support plate 65 and the auxiliary plate 67 as arc-shaped plate structures, and with one side of the support plate 65 abutting against the upper front part of the material cylinder 7 and one side of the auxiliary plate 67 abutting against the lower rear part of the material cylinder 7, the support plate 65 and the auxiliary plate 67 work together to improve the stability of the material cylinder 7 as it moves from the weighing mechanism 5 to the ground.
[0036] like Figure 5As shown, the weighing mechanism 5 includes a load-bearing plate 51, with several third rollers 52 arranged above the load-bearing plate 51. Weighing devices 54 are arranged at the four lower corners of the load-bearing plate 51. The weighing devices 54 can transmit the mass signal of the material cylinder 7 to the control box 2 via electrical signals. The weighing devices 54 are weighing sensors in the prior art. Preferably, the weighing devices 54 are Mettler Toledo weighing modules. Each weighing device 54 has a buffer rod 53 arranged below it, and a support base 55 is arranged below the buffer rod 53. Corresponding to the position of the buffer rod 53, a corresponding mounting platform 5 is arranged on the support base 55. 6. The buffer rod 53 is placed inside the mounting platform 56, and a spring is installed between the buffer rod 53 and the mounting platform 56. When the load-bearing plate 51 is compressed, the buffer rod 53 below the load-bearing plate 51 will move downward inside the mounting platform 56. When the load-bearing plate 51 is not compressed, the buffer rod 53 returns to its original position. The rolling directions of the second roller 68, the roller conveyor belt 4, and the third roller 52 are all the same. Designing the running direction of the main equipment such as the roller conveyor belt 4, the weighing mechanism 5, and the auxiliary moving mechanism 6 to be in the same direction not only helps to save energy but also helps to improve the overall efficiency of the equipment.
[0037] like Figure 1 and combined Figure 6 As shown, a control box 2 is installed on the upper side of the base 1. The control box 2 and the filling mechanism 3 are located on the same side of the base 1. A baffle 8 is installed on the other side of the base 1. The control box 2 is electrically connected to the filling mechanism 3, the roller conveyor belt 4, and the weighing mechanism 5. The filling mechanism 3 includes a support column 31, an extension column 32 is installed on the top of the support column 31, and a filling head 33 is installed at one end of the extension column 32. The side of the filling head 33 is connected to the liquid inlet pipe 34. The control box 2 can receive the weight signal from the weighing mechanism 5. The control box 2 can control the start and stop of the filling mechanism 3 and the roller conveyor belt 4. The control box 2 is installed on the base 1. Through the transmission of electrical signals, the control of each device is realized, which greatly improves efficiency.
[0038] The principle and usage of this utility model are as follows:
[0039] The material cylinder 7 enters from the beginning of the roller conveyor belt 4 and slides onto the weighing mechanism 5 on one side of the roller conveyor belt 4. The operator adjusts the cylinder 7 to slide to the center of the support plate 51. The control box 2 controls the filling mechanism 3 to fill the emulsion into the cylinder 7. The weighing device 54 below the weighing mechanism 5 weighs the cylinder 7 above the support plate 51 and the emulsion inside the cylinder 7, and transmits the weight signal to the control box 2. After the weight reaches the set value, the control box 2 controls the filling mechanism 3 to stop filling the emulsion. As the emulsion in the cylinder 7 increases, the overall mass of the cylinder 7 increases, and the support plate 51 of the weighing mechanism 5 descends. After the emulsion filling is completed, the support plate 51 is flush with the upper edge of the slide table 61 of the auxiliary moving mechanism 6, and the support rod 64 on the auxiliary moving mechanism 6 retracts. Extend the auxiliary rod 66, rotate the support rod 64 to place the auxiliary plate 67 on the rear side of the cylinder 7, then retract the auxiliary rod 66 so that the auxiliary plate 67 abuts against the lower part of the rear side wall of the cylinder 7, tighten the fastening bolt 69 of the auxiliary outer rod 661, extend the support rod 64 so that the support plate 65 abuts against the upper part of the front side wall of the cylinder 7, tighten the fastening bolt 69 of the support outer rod 641, then slide the auxiliary moving mechanism 6 along the first slide 62 and the second slide 601, and move the cylinder 7 to the ground by the weighing mechanism 5 along the slide table 61 and the extension table 60, loosen the fastening bolt 69 of the auxiliary outer rod 661 and the support outer rod 641, shorten the support rod 64, extend the auxiliary rod 66, and remove the cylinder 7 from the enclosure of the support plate 65 and the auxiliary plate 67. The cylinder 7 can then be further processed by the relevant equipment after filling.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A weighing and metering device for emulsion blending oil, characterized in that, Includes a base (1), on which a roller conveyor belt (4) is installed. A weighing mechanism (5) is installed on one end of the roller conveyor belt (4), and a filling mechanism (3) is installed on one side of the weighing mechanism (5). An auxiliary moving mechanism (6) is installed on the other side of the weighing mechanism (5) relative to the roller conveyor belt (4). The auxiliary moving mechanism (6) is used to assist the material cylinder (7) in moving to the ground. The support rod (64) and support plate (65) of the auxiliary moving mechanism (6) are used to support the material cylinder (7). The support rod (64) and support plate (65) achieve the stability of the movement of the material cylinder (7).
2. The emulsion blending oil weighing and metering device according to claim 1, characterized in that, The auxiliary moving mechanism (6) includes a slide table (61). Two parallel first slide grooves (62) are symmetrically arranged on both sides of the slide table (61). Sliders (63) are fitted in both first slide grooves (62). Support rods (64) are rotatably connected above the two sliders (63). The upper ends of the two support rods (64) are rotatably connected to a support plate (65). An auxiliary rod (66) is set in the middle of each support rod (64). An auxiliary plate (67) is set at one end of the two auxiliary rods (66).
3. The emulsion blending oil weighing and metering device according to claim 2, characterized in that, The angle between the slide (61) and the horizontal plane is 10 degrees to 30 degrees, and several second rollers (68) are installed on the upper surface of the slide (61).
4. The emulsion blending oil weighing and metering device according to claim 3, characterized in that, The auxiliary moving mechanism (6) also includes an extension platform (60) that abuts against the bottom edge of the slide (61), and a second slide (601) that communicates with the first slide (62) is symmetrically arranged on the extension platform (60).
5. The emulsion blending oil weighing and metering device according to claim 2, characterized in that, Both the support rod (64) and the auxiliary rod (66) are telescopic rods. The support rod (64) includes an outer support rod (641) and an inner support rod (642). The auxiliary rod (66) includes an outer auxiliary rod (661) and an inner auxiliary rod (662). The outer support rod (641) is slidably sleeved on the outside of the inner support rod (642), and the outer auxiliary rod (661) is slidably sleeved on the outside of the inner auxiliary rod (662). Fastening bolts (69) are provided at the top of both the outer support rod (641) and the outer auxiliary rod (661).
6. The emulsion blending oil weighing and metering device according to claim 5, characterized in that, Both the support plate (65) and the auxiliary plate (67) are arc-shaped plate structures. The support plate (65) abuts against the upper front part of the sliding direction of the material cylinder (7), and the auxiliary plate (67) abuts against the lower rear part of the sliding direction of the material cylinder (7).
7. The emulsion blending oil weighing and metering device according to claim 4, characterized in that, A control box (2) is installed on the upper side of the base (1). The control box (2) and the filling mechanism (3) are located on the same side of the base (1). A baffle (8) is installed on the other side of the base (1). The control box (2) is electrically connected to the filling mechanism (3), the roller conveyor belt (4) and the weighing mechanism (5).
8. The emulsion blending oil weighing and metering device according to claim 7, characterized in that, The filling mechanism (3) includes a support column (31), an extension column (32) is provided at the top of the support column (31), a filling head (33) is provided at one end of the extension column (32), and the side of the filling head (33) is connected to the liquid inlet pipe (34).
9. The emulsion blending oil weighing and metering device according to claim 7, characterized in that, The weighing mechanism (5) includes a load-bearing plate (51), several third rollers (52) are arranged above the load-bearing plate (51), and weighing devices (54) are arranged at the four corners below the load-bearing plate (51). Each weighing device (54) is provided with a buffer rod (53) below it.
10. The emulsion blending oil weighing and metering device according to claim 9, characterized in that, The second roller (68), the roller conveyor belt (4), and the third roller (52) all roll in the same direction.