Tail gas treatment device for chemical product preparation
By using filter screens, cooling, and activated carbon adsorption to treat chemical exhaust gas, the problem of poor absorption caused by spraying treatment liquid before cooling the chemical exhaust gas is solved, thus achieving efficient exhaust gas treatment and cost reduction.
Patent Information
- Application Number
- CN202520022916.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing chemical waste gas treatment devices spray treatment liquid before cooling, resulting in poor absorption and easy vaporization of the treatment liquid, leading to unsatisfactory performance.
A chemical product preparation tail gas treatment device was designed, which includes a filter screen, a cooling treatment mechanism and activated carbon adsorption. First, large impurities are removed by the filter screen, then the tail gas is treated by water spraying and activated carbon adsorption, and finally treated with a treatment liquid.
It improves exhaust gas treatment efficiency, reduces the amount of treatment fluid used, and lowers treatment costs.
Smart Images

Figure CN223832054U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical exhaust gas treatment, and in particular to a device for treating exhaust gas from chemical product preparation. Background Technology
[0002] During the production of chemical products, a large amount of chemical exhaust gas is generated. Chemical exhaust gas refers to the toxic and harmful gases discharged from chemical plants during chemical production. Chemical exhaust gas often contains a wide variety of pollutants with complex physical and chemical properties and varying degrees of toxicity, seriously polluting the environment and affecting human health. The composition of chemical exhaust gas varies greatly between different chemical production industries. For example, the exhaust gas from the chlor-alkali industry mainly contains chlorine, hydrogen chloride, vinyl chloride, mercury, acetylene, etc.; the exhaust gas from the nitrogen fertilizer industry mainly contains nitrogen oxides, urea dust, carbon monoxide, ammonia, sulfur dioxide, methane, etc.; and there is also automobile exhaust, etc.
[0003] In existing technologies, the treatment of chemical exhaust gas mostly involves first filtering larger impurities in the exhaust gas through a filter screen, and then directly absorbing harmful substances in the exhaust gas through a treatment liquid. However, chemical exhaust gas is mostly high-temperature gas, and spraying the treatment liquid directly without cooling it will result in poor absorption effect of the treatment liquid. In addition, the treatment liquid is easily heated into a gaseous state by the high-temperature exhaust gas and discharged together, making the existing chemical exhaust gas treatment devices ineffective.
[0004] To address the aforementioned technical shortcomings, a solution is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a chemical product preparation tail gas treatment device to solve the aforementioned technical defects.
[0006] The objective of this utility model can be achieved through the following technical solutions:
[0007] A chemical product preparation tail gas treatment device includes a treatment box, an air inlet square pipe fixedly connected to the lower side of one side of the treatment box, an air pump fixedly installed on the upper side of one side of the treatment box by bolts, and an inclined mounting frame fixedly installed inside the upper part of the treatment box, and a filter frame slidably connected inside the inclined mounting frame.
[0008] The filter frame is equipped with a filter screen. A connecting pipe with internal communication is fixedly provided on the top of one side of the processing box. A cooling treatment mechanism is provided at the other end of the connecting pipe. The cooling treatment mechanism includes a processing box, and a partition is fixedly provided in the middle section of the interior of the processing box.
[0009] Preferably, the air intake square tube is connected to the interior of the first processing box, and a fixedly connected inclined partition plate 1 is provided on the lower side of the other side of the interior of the first processing box, and a fixedly connected inclined partition plate 2 is provided on one side of the interior of the first processing box, and the inclined partition plate 2 is arranged parallel to the inclined partition plate 1.
[0010] Preferably, a discharge chute is provided above the connection between the inclined partition and the processing box, and a waste box is provided on the outside of the processing box, with a fixedly connected card plate on the side of the waste box near the processing box.
[0011] Preferably, the inclined mounting bracket is arranged parallel to the inclined partition plate 2, an integrally formed handle is fixedly provided on one side of the filter frame, a fixedly connected through pipe is provided inside the processing box 1, an array of air blowing pipes is fixedly provided below the through pipe, the air blowing pipes are connected to the inside of the through pipe, and the through pipe is connected to the inside of the air outlet of the air pump.
[0012] Preferably, the second processing box is fixedly connected to the connecting pipe and internally connected. The partition divides the interior of the second processing box into an upper chamber and a lower chamber. An arc-shaped connecting pipe is fixedly connected between the upper chamber and the lower chamber. A flow equalization plate is fixedly installed on the top of the second processing box by bolts.
[0013] Preferably, a water inlet pipe is fixedly connected and internally communicated above the flow equalization plate, and an array of water spray pipes is fixedly arranged at the bottom of the flow equalization plate. The lower end of the water spray pipes passes through the second treatment box and extends into the interior of the second treatment box.
[0014] Preferably, a baffle is fixedly provided on one side of the inner wall of the upper chamber of the second treatment box, and a sprinkler is fixedly connected in the lower chamber of the second treatment box. An array of sprinkler holes is opened below the sprinkler, and an inlet pipe is fixedly provided at one end of the sprinkler.
[0015] The sprinkler is also equipped with a slidingly connected activated carbon box above it. A drain pipe is fixedly installed on one side of the bottom of both the upper and lower chambers. An exhaust pipe is fixedly connected to the bottom of the other side of the treatment box, and the exhaust pipe is connected to the interior of the treatment box.
[0016] The beneficial effects of this utility model are as follows:
[0017] This utility model connects the air inlet square pipe to the exhaust pipe of the chemical exhaust gas. The chemical exhaust gas enters the treatment box one through the air inlet square pipe, and then passes through the gap between the inclined baffle one and the inclined baffle two, and then passes through the filter screen for filtration. At this time, larger impurities are left below the filter screen or slide down into the waste box through the inclined baffle two and the inclined baffle one. When the filter screen begins to get clogged, the air pump is started to blow air through the air pipe to clean the filter screen. After the exhaust gas passes through the filter screen, it enters the treatment box two through the connecting pipe. At this time, the water spray pipe starts to spray water to cool down the exhaust gas and simultaneously adsorb and treat the fine dust in the exhaust gas.
[0018] After cooling, the exhaust gas enters the lower chamber through the arc-shaped connecting pipe, and then undergoes adsorption treatment at the activated carbon box. The adsorbed exhaust gas then enters below the sprinkler, where treatment liquid is added to the sprinkler through the liquid inlet pipe for further treatment of the exhaust gas. The treated exhaust gas is then discharged through the exhaust pipe. Before using the treatment liquid to treat the exhaust gas, this device first removes impurities of all sizes from the exhaust gas through a filter, water spraying, and activated carbon adsorption, and also cools the exhaust gas to reduce the amount of treatment liquid used, thereby reducing the cost of exhaust gas treatment and improving the treatment efficiency. Attached Figure Description
[0019] The present invention will be further described below with reference to the accompanying drawings;
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a cross-sectional view of the processing box 1 in this utility model;
[0022] Figure 3 This is a schematic diagram of the connection structure of the waste box in this utility model;
[0023] Figure 4 This is a schematic diagram of the internal structure of the cooling mechanism in this utility model;
[0024] Figure 5 This is a schematic diagram showing the positional relationship of the activated carbon box within the second treatment chamber in this utility model.
[0025] Legend: 1. Treatment box one; 11. Air inlet square pipe; 12. Inclined partition one; 13. Inclined partition two; 14. Waste box; 15. Clamping plate; 16. Air pump; 17. Through pipe; 18. Air blowing pipe; 19. Inclined mounting bracket; 20. Filter rack; 21. Filter screen; 22. Connecting pipe; 3. Cooling treatment mechanism; 31. Treatment box two; 311. Partition; 32. Flow equalization plate; 33. Water inlet pipe; 34. Water spray pipe; 35. Baffle; 36. Drain pipe; 37. Arc-shaped connecting pipe; 38. Activated carbon box; 39. Sprinkler; 40. Exhaust pipe. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1 - Figure 5 As shown, this utility model is a chemical product preparation tail gas treatment device, including a treatment box 1. A fixedly connected air inlet square pipe 11 is provided on the lower side of one side of the treatment box 1, and the air inlet square pipe 11 communicates with the interior of the treatment box 1. A fixedly connected inclined partition 12 is provided on the lower side of the other side of the interior of the treatment box 1. A fixedly connected inclined partition 2 13 is provided on one side of the interior of the treatment box 1, and the inclined partition 2 13 is arranged parallel to the inclined partition 12.
[0028] A discharge chute is provided above the connection between the inclined partition 12 and the processing box 1. A waste box 14 is also provided on the outside of the processing box 1. A fixed connecting plate 15 is provided on the side of the waste box 14 near the processing box 1. The plate 15 is used to fix the waste box 14 to the outside of the processing box 1. The waste box 14 is connected to the inside of the processing box 1 through the discharge chute.
[0029] An inclined mounting bracket 19 is fixedly installed on the upper part of the interior of the treatment box 1. The inclined mounting bracket 19 is arranged parallel to the inclined partition 13. A filter frame 20 is slidably connected inside the inclined mounting bracket 19. A filter screen 21 is installed inside the filter frame 20. An integrally formed handle is fixed on one side of the filter frame 20. The outside of the handle is covered with heat insulation cloth. An air pump 16 is fixedly installed on the upper side of one side of the treatment box 1 by bolts.
[0030] The processing box 1 has a fixedly connected pipe 17 inside. An array of air blowing pipes 18 are fixedly arranged below the oblique part of the pipe 17. The air blowing pipes 18 are connected to the inside of the pipe 17. The pipe 17 is connected to the air outlet of the air pump 16. When the air pump 16 is started, air begins to blow from the air blowing pipes 18, thereby blowing the impurities below the filter screen 21 to the top of the oblique partition 12. Then the impurities slide down through the oblique partition 12 into the waste box 14 for storage.
[0031] A connecting pipe 22 with internal communication is fixedly provided on the upper side of one side of the processing box 1. A cooling treatment mechanism 3 is provided at the other end of the connecting pipe 22. The cooling treatment mechanism 3 includes a processing box 31. The processing box 31 is fixedly connected to the connecting pipe 22 and has internal communication. A partition 311 is fixedly provided in the middle section of the interior of the processing box 31. The partition 311 divides the interior of the processing box 31 into upper and lower chambers. An arc-shaped connecting pipe 37 is fixedly connected between the upper and lower chambers. The arc-shaped connecting pipe 37 connects the upper and lower chambers.
[0032] A flow equalization plate 32 is fixedly installed on the top of the second treatment box 31 by bolts. A water inlet pipe 33 is fixedly connected and internally connected above the flow equalization plate 32. The water inlet pipe 33 is connected to an external water pipe. An array of water spray pipes 34 are fixedly installed at the bottom of the flow equalization plate 32. The lower end of the water spray pipes 34 passes through the second treatment box 31 and extends into the interior of the second treatment box 31.
[0033] A baffle 35 is fixedly installed on one side of the inner wall of the upper chamber of the second treatment box 31. The baffle 35 is used to prevent water sprayed from the water spray pipe 34 from flowing into the arc-shaped connecting pipe 37. A sprinkler 39 is fixedly connected in the lower chamber of the second treatment box 31. Sprinkler holes are arranged in an array below the sprinkler 39. An inlet pipe is fixedly installed at one end of the sprinkler 39. External treatment liquid flows into the sprinkler 39 through the inlet pipe and then sprays out through the sprinkler holes.
[0034] Above the sprinkler 39, there is a slidingly connected activated carbon box 38. Activated carbon is placed inside the activated carbon box 38. A drain pipe 36 is opened on one side of the bottom of both the upper and lower chambers. The drain pipe 36 is used to discharge cooling water and treatment liquid. A fixedly connected exhaust pipe 40 is provided on the other side of the bottom of the treatment box 31. The exhaust pipe 40 is connected to the interior of the treatment box 31.
[0035] The working process and principle of this utility model are as follows:
[0036] In use, first connect the air inlet square pipe 11 to the exhaust pipe of the chemical exhaust gas. The chemical exhaust gas enters the treatment box 1 through the air inlet square pipe 11, and then passes through the gap between the inclined baffle 12 and the inclined baffle 23, and then passes through the filter screen 21 for filtration. At this time, larger impurities remain below the filter screen 21 or slide down into the waste box 14 through the inclined baffle 23 and the inclined baffle 12. When the filter screen 21 starts to get clogged, start the air pump 16. When the air pump 16 starts, the air blowing pipe 18 starts blowing air to clean the filter screen 21.
[0037] After being filtered by filter 21, the exhaust gas enters the treatment chamber 31 through connecting pipe 22. At this time, water spraying begins at water spray pipe 34 to cool the exhaust gas and treat fine dust. The cooled exhaust gas enters the lower chamber through arc-shaped connecting pipe 37, and then undergoes adsorption treatment at activated carbon box 38. The adsorbed exhaust gas enters below water sprayer 39. At this time, treatment liquid is added into water sprayer 39 through liquid inlet pipe to further treat the exhaust gas. The treated exhaust gas is discharged through exhaust pipe 40.
[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A chemical product preparation tail gas treatment device, comprising a treatment chamber (1), characterized in that, The processing box (1) has a fixedly connected air inlet square pipe (11) on one side below, and an air pump (16) is fixedly installed on one side above by bolts. The processing box (1) also has a fixedly installed inclined mounting bracket (19) inside the upper part, and a filter frame (20) is slidably connected inside the inclined mounting bracket (19). The filter frame (20) is equipped with a filter screen (21). A connecting pipe (22) with internal communication is fixedly provided on the top of one side of the processing box (1). A cooling treatment mechanism (3) is provided at the other end of the connecting pipe (22). The cooling treatment mechanism (3) includes a processing box (31). A partition (311) is fixedly provided in the middle section of the interior of the processing box (31).
2. The chemical product preparation tail gas treatment device according to claim 1, characterized in that, The air intake square tube (11) is connected to the interior of the processing box (1). The processing box (1) has a fixedly connected inclined partition (12) on the other side below. The processing box (1) has a fixedly connected inclined partition (13) on one side. The inclined partition (13) is parallel to the inclined partition (12).
3. The chemical product preparation tail gas treatment device according to claim 2, characterized in that, A discharge chute is provided above the connection between the inclined partition (12) and the processing box (1). A waste box (14) is also provided on the outside of the processing box (1). A card plate (15) is fixedly connected to the waste box (14) on the side near the processing box (1).
4. The chemical product preparation tail gas treatment device according to claim 1, characterized in that, The inclined mounting bracket (19) is arranged parallel to the inclined partition plate (13). The filter frame (20) is fixedly provided with an integrally formed handle on one side. The processing box (1) is provided with a fixedly connected through pipe (17). An array of air blowing pipes (18) is fixedly provided below the through pipe (17). The air blowing pipes (18) are connected to the inside of the through pipe (17). The through pipe (17) is connected to the inside of the air outlet of the air pump (16).
5. The chemical product preparation tail gas treatment device according to claim 1, characterized in that, The second processing box (31) is fixedly connected to the connecting pipe (22) and internally connected. The partition (311) divides the interior of the second processing box (31) into an upper chamber and a lower chamber. An arc-shaped connecting pipe (37) is fixedly connected between the upper chamber and the lower chamber. A flow equalization plate (32) is fixedly installed on the top of the second processing box (31) by bolts.
6. The chemical product preparation tail gas treatment device according to claim 5, characterized in that, The flow equalization plate (32) is provided with a fixedly connected and internally connected water inlet pipe (33) above it, and an array of water spray pipes (34) are fixedly provided at the bottom of the flow equalization plate (32). The lower end of the water spray pipe (34) passes through the second treatment box (31) and extends into the interior of the second treatment box (31).
7. The chemical product preparation tail gas treatment device according to claim 1, characterized in that, A baffle (35) is fixedly provided on one side of the inner wall of the upper chamber of the second treatment box (31). A sprinkler (39) is fixedly connected in the lower chamber of the second treatment box (31). Sprinkler holes are arranged in an array below the sprinkler (39). An inlet pipe is fixedly provided at one end of the sprinkler (39). The sprinkler (39) is also provided with a slidingly connected activated carbon box (38) above it. A drain pipe (36) is fixedly provided on the bottom of one side of both the upper and lower chambers. An exhaust pipe (40) is fixedly connected on the bottom of the other side of the treatment box (31). The exhaust pipe (40) is connected to the interior of the treatment box (31).