Horizontal glue tank cleaning machine

Abstract

The utility model discloses a horizontal glue tank cleaning machine, including cleaning room, overturn driving mechanism and reciprocating cleaning mechanism, cleaning room includes bottom room body and lifting room body, lifting room body can overlap and splice in the bottom room body, lifting room body is equipped with the tank body mounting seat in the movable way, the glue tank is fixedly installed on the tank body mounting seat, and the back-and-forth cleaning mechanism is equipped with the back-and-forth cleaning mechanism. The turnover driving mechanism is installed in the lifting room body, the turnover driving mechanism is in transmission connection with the groove body mounting base, the turnover driving mechanism can drive the groove body mounting base to turn over so as to form an inverted state of the glue groove, the reciprocating cleaning mechanism is installed in the bottom layer room body, and the reciprocating cleaning mechanism comprises a movable base which is movably installed; a cleaning brush and a spray washer are installed on the movable seat, the cleaning brush can make contact with the inner wall of the inverted glue tank, the spray washer can spray out cleaning liquid, full-stroke cleaning operation on the inner wall of the glue tank can be achieved through movement of the movable seat, and the glue tank cleaning device is easy to operate, high in automation degree and capable of well solving the sanitation problem of a cleaning operation site.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary equipment for hot stamping fabric production, and more specifically, to a horizontal glue tank cleaning machine. Background Technology

[0002] Hot stamping fabrics, with their exquisite hot stamping patterns, are highly popular with customers. The production process requires an adhesive applicator to bond the film and base fabric together, allowing the pattern on the film to be transferred and hot stamped onto the base fabric. The adhesive tank is a crucial component of this applicator, holding the adhesive used for bonding. After each batch of fabric is produced, the adhesive tank needs to be disassembled and cleaned. Because of the residual adhesive inside, cleaning the tank is time-consuming and labor-intensive, often resulting in a slovenly and unsanitary environment. To address these issues, companies urgently need technological improvements, leading to this project. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a horizontal glue tank cleaning machine. This invention can fix the glue tank to the tank mounting base, which has a flipping function. After the glue tank is flipped downwards, it can cooperate with the reciprocating cleaning mechanism to complete the cleaning operation of the inner wall of the glue tank. This invention has the advantages of simple operation and high degree of automation. The glue tank can be used in the cleaning room, which can effectively solve the hygiene problem of the cleaning site.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A horizontal glue tank cleaning machine is used for cleaning glue tanks. It includes a cleaning chamber, a tilting drive mechanism, and a reciprocating cleaning mechanism. The cleaning chamber comprises a base chamber and a lifting chamber. The lifting chamber can be stacked and assembled onto the base chamber. A tank mounting seat is movably installed inside the lifting chamber, and the glue tank is fixedly installed on the tank mounting seat. The tilting drive mechanism is installed inside the lifting chamber and is connected to the tank mounting seat. The tilting drive mechanism can drive the tank mounting seat to tilt, forming an inverted shape of the glue tank. The reciprocating cleaning mechanism is installed inside the base chamber and includes a movably installed movable seat. A cleaning brush and a sprayer are mounted on the movable seat. The cleaning brush can contact the inner wall of the inverted glue tank, and the sprayer can spray cleaning liquid. The movement of the movable seat enables cleaning of the entire inner wall of the glue tank.

[0006] Furthermore, both ends of the trough mounting base are connected to turntable seats along its length. The trough mounting base is rotatably mounted inside the lifting room via the turntable seats. The lifting room is vertically connected, and the initial shape of the trough mounting base is open with its opening facing upwards.

[0007] Furthermore, the flipping drive mechanism includes a first motor and a drive gear, the drive gear being connected to the output end of the first motor, and a transmission gear ring being provided on the outer edge of one of the turntable seats, the drive gear meshing with the transmission gear ring.

[0008] Furthermore, a top-open water collection tank is formed inside the bottom chamber, and the reciprocating cleaning mechanism is installed inside the water collection tank.

[0009] Furthermore, the reciprocating cleaning mechanism also includes a reciprocating power component, which is connected to the moving seat via a transmission.

[0010] Furthermore, the reciprocating power assembly includes a screw, guide rods, and a second motor. The screw is rotatably installed in the water collection tank, and the two guide rods are respectively fixedly connected to both sides of the screw. The output end of the second motor is connected to the screw, and the movable seat is mounted on the two guide rods and threadedly connected to the screw.

[0011] Furthermore, the number of sprayers is two, and the two sprayers are symmetrically installed on both sides of the cleaning brush.

[0012] Furthermore, the bottom chamber and the lifting chamber are connected by a splitting and connecting mechanism. Two splitting and connecting mechanisms are installed, and the two mechanisms are symmetrically installed on the front and rear sides of the cleaning chamber.

[0013] Furthermore, the splitting and closing mechanism includes a splitting and closing drive cylinder and a linkage plate. The splitting and closing drive cylinder is installed vertically upwards, the linkage plate is connected to the outer wall of the lifting room, and the piston rod end of the splitting and closing drive cylinder is connected to the linkage plate.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model can fix the glue tank to the tank mounting base. The tank mounting base has a flipping function. After the glue tank is flipped downwards, it can cooperate with the reciprocating cleaning mechanism to complete the cleaning operation of the inner wall of the glue tank.

[0016] 2. This utility model is simple to operate and highly automated. The flipping and cleaning of the glue tank can be completed automatically, which greatly reduces the amount of manual labor and the burden of manual work. This utility model cleans the glue tank in the cleaning room, and the wastewater generated during cleaning is collected through the bottom room, which can effectively solve the hygiene problem of the cleaning site. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the external structure of a horizontal glue tank cleaning machine in this embodiment;

[0018] Figure 2This is a schematic diagram of the internal structure of a horizontal glue tank cleaning machine in this embodiment;

[0019] Figure 3 This is a schematic diagram of the transmission structure of the turntable base in this embodiment;

[0020] Figure 4 This is a top view of the reciprocating cleaning mechanism in this embodiment.

[0021] Reference numerals: Cleaning chamber 1, bottom chamber 11, water collection tank 111, lifting chamber 12, splitting and closing mechanism 13, splitting and closing drive cylinder 131, linkage plate 132, tank mounting base 2, turntable base 21, transmission gear ring 22, tilting drive mechanism 3, first motor 31, drive gear 32, reciprocating cleaning mechanism 4, moving base 41, cleaning brush 42, sprayer 43, reciprocating power assembly 44, screw 441, guide rod 442, second motor 443. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1-4The diagram shows a horizontal glue tank cleaning machine for cleaning glue tanks. It includes a cleaning chamber 1, a tilting drive mechanism 3, and a reciprocating cleaning mechanism 4. The cleaning chamber 1 comprises a bottom chamber 11 and a lifting chamber 12. The lifting chamber 12 can be stacked and assembled onto the bottom chamber 11 to form a complete chamber with closed sides and bottom. A tank mounting seat 2 is movably installed inside the lifting chamber 12. The lifting chamber 12 is vertically connected, and the tank mounting seat 2 has an opening for installing the glue tank. Initially, the opening of the tank mounting seat 2 faces upwards. The glue tank is inserted into the tank mounting seat 2 from the top of the lifting chamber 12. The installation is horizontal with the glue tank opening facing upwards. The glue tank is fixedly mounted on the tank mounting base 2. The glue tank can be fixed using edge bolts or pressure plates. Since the top of the lifting chamber 12 is open, the pressure plate fixing operation is also relatively convenient. Because the glue tank needs to be flipped downwards when cleaning, this utility model is designed with a flipping drive mechanism 3. The flipping drive mechanism 3 is installed inside the lifting chamber 12 and is connected to the tank mounting base 2. The flipping drive mechanism 3 can drive the tank mounting base 2 to flip, forming an inverted shape for the glue tank. The reciprocating cleaning mechanism 4 is installed... Inside the base chamber 11, the reciprocating cleaning mechanism 4 includes a movable base 41. A cleaning brush 42 and a sprayer 43 are mounted on the movable base 41. The cleaning brush 42 can contact the inner wall of the inverted glue tank, and the sprayer 43 can spray cleaning liquid. The movement of the movable base 41 drives the cleaning brush 42 and the sprayer 43 to move, thus achieving a full-stroke cleaning operation on the inner wall of the glue tank. During the design process of this utility model, it was discovered that the inversion of the glue tank would interfere with the cleaning brush 42 and the sprayer 43 on the movable base 41. Therefore, this utility model designs a base chamber 11 and a lifting chamber 1. The two-layer structure of the 2nd chamber allows the glue tank to be flipped while the lifting chamber 12 is in the raised state, which perfectly solves the interference problem. The cleaning of the glue tank is carried out after the bottom chamber 11 and the lifting chamber 12 are joined together, so that the chamber is intact and can effectively prevent sewage overflow. The operation of this utility model is very simple. Workers only need to complete the installation and removal of the glue tank. The subsequent glue tank flipping and cleaning operations are completed automatically, greatly reducing the amount of manual labor and the workload of manual workers. Since the problem of sewage overflow during cleaning is solved, it can also greatly improve the hygiene of the cleaning area.

[0024] like Figure 2 As shown, both ends of the tank mounting base 2 along its length are connected to turntable seats 21. The tank mounting base 2 is rotatably installed inside the lifting chamber 12 via the turntable seats 21. The initial state of the tank mounting base 2 is that the glue tank is facing upwards to receive the glue tank. As the tank mounting base 2 rotates, it can drive the glue tank to flip over to meet the inverted requirements of the glue tank.

[0025] like Figure 2 and Figure 3As shown, the flipping drive mechanism 3 includes a first motor 31 and a drive gear 32. The drive gear 32 is connected to the output end of the first motor 31. A transmission gear ring 22 is provided on the outer edge of one of the turntable seats 21. The drive gear 32 meshes with the transmission gear ring 22. After the first motor 31 is started, it can drive the drive gear 32 to rotate. Then, through the meshing relationship with the transmission gear ring 22, it drives the turntable seat 21 and the tank mounting seat 2 to rotate as a whole, thereby flipping the glue tank. When the glue tank is initially installed, the groove opening faces upward. Then it needs to be flipped down to cooperate with the cleaning operation. After the cleaning operation is completed, the glue tank needs to be flipped back to the position with the groove opening facing upward so that workers can easily disassemble and remove the cleaned glue tank.

[0026] like Figure 2 As shown, a top-open water collection tank 111 is formed inside the bottom chamber 11. The reciprocating cleaning mechanism 4 is installed in the water collection tank 111. The reciprocating cleaning mechanism 4 will generate a large amount of sewage and dirt during the cleaning process. The advantage of designing the tank to be inverted for cleaning is that the sewage and dirt can be naturally collected in the water collection tank 111 under gravity. The bottom chamber 11 needs to be dismantled regularly to clean the water collection tank 111.

[0027] like Figure 2 As shown, the reciprocating cleaning mechanism 4 also includes a reciprocating power assembly 44, which is connected to the movable seat 41 via a transmission connection. The reciprocating power assembly 44 drives the movable seat 41 to move, thereby fulfilling the cleaning operation requirements, such as... Figure 4 As shown, the reciprocating power assembly 44 includes a screw 441, guide rods 442, and a second motor 443. The screw 441 is rotatably installed in the water collection tank 111. The two guide rods 442 are fixedly connected to both sides of the screw 441. The output end of the second motor 443 is connected to the screw 441. The movable seat 41 is mounted on the two guide rods 442 and threadedly connected to the screw 441. The guide rods 442 determine the direction of movement of the movable seat 41. The movable seat 41 can move along the length direction of the guide rods 442. In this utility model, the length direction of the guide rods 442 is the length direction of the glue tank. Therefore, the linear movement of the movable seat 41 can form a full-stroke cleaning effect on the inner wall of the glue tank along its length. When the reciprocating cleaning mechanism 4 is started, the second motor 443 drives the screw 441 to rotate. Under the restriction of the guide rods 442, the movable seat 41 moves along the length direction of the guide rods 442.

[0028] like Figure 2 and Figure 3As shown, two sprayers 43 are installed, symmetrically on both sides of the cleaning brush 42. The sprayers 43 are used to spray cleaning liquid, which can be water mixed with detergent or plain water. The purpose of setting two sprayers 43 is to ensure that regardless of which direction the moving seat 41 moves, the process is to spray liquid first and then brush. When using this invention, the moving seat 41 needs to move back and forth along the length of the inner wall of the glue tank several times to complete the cleaning operation. This number depends on the actual situation of the glue tank. Generally, the moving seat 41 makes no less than 6 rounds of reciprocating motion. The reciprocating motion of the moving seat 41 is achieved by switching the forward and reverse directions of the second motor 443.

[0029] like Figure 1 As shown, the bottom chamber 11 and the lifting chamber 12 are connected by a splitting and connecting mechanism 13. Two splitting and connecting mechanisms 13 are installed, symmetrically on the front and rear sides of the cleaning chamber 1. Each splitting and connecting mechanism 13 includes a splitting and connecting drive cylinder 131 and a linkage plate 132. The splitting and connecting drive cylinder 131 is installed vertically upwards, and the linkage plate 132 is connected to the outer wall of the lifting chamber 12. The piston rod end of the splitting and connecting drive cylinder 131 is connected to the linkage plate 132. The two splitting and connecting mechanisms 13 are synchronized. When the piston rod of the drive cylinder 131 extends outward, it can drive the lifting chamber 12 to rise. At this time, the lifting chamber 12 is away from the bottom chamber 11, and the glue tank can be flipped. The flipping operation of the glue tank does not interfere with the reciprocating cleaning mechanism 4. After the glue tank is inverted, the piston rod of the drive cylinder 131 retracts. This action can drive the bottom chamber 11 and the lifting chamber 12 to merge. After merging, the side of the cleaning chamber 1 is closed, and the cleaning brush 42 just contacts the inner wall of the glue tank.

[0030] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A horizontal glue tank cleaning machine for cleaning glue tanks, characterized in that, The system includes a cleaning chamber (1), a tilting drive mechanism (3), and a reciprocating cleaning mechanism (4). The cleaning chamber (1) includes a bottom chamber (11) and a lifting chamber (12). The lifting chamber (12) can be stacked and assembled on the bottom chamber (11). A trough mounting seat (2) is movably installed inside the lifting chamber (12), and a glue trough is fixedly installed on the trough mounting seat (2). The tilting drive mechanism (3) is installed inside the lifting chamber (12) and is connected to the trough mounting seat (2) for transmission. The tilting drive mechanism (3) is driven by the tilting drive mechanism (4). The drive mechanism (3) can drive the tank mounting base (2) to flip so as to form an inverted shape of the glue tank. The reciprocating cleaning mechanism (4) is installed in the bottom chamber (11). The reciprocating cleaning mechanism (4) includes a movable seat (41) that is movably installed. The movable seat (41) is equipped with a cleaning brush (42) and a sprayer (43). The cleaning brush (42) can contact the inner wall of the inverted glue tank. The sprayer (43) can spray out cleaning liquid. The movement of the movable seat (41) can realize the cleaning operation of the inner wall of the glue tank throughout its entire stroke.

2. The horizontal glue tank cleaning machine according to claim 1, characterized in that, The trough mounting base (2) is connected to a turntable base (21) at both ends along its length. The trough mounting base (2) is rotatably mounted inside the lifting room (12) via the turntable base (21). The lifting room (12) is vertically connected. The initial form of the trough mounting base (2) is with its opening facing upwards.

3. The horizontal glue tank cleaning machine according to claim 2, characterized in that, The flipping drive mechanism (3) includes a first motor (31) and a drive gear (32). The drive gear (32) is connected to the output end of the first motor (31). One of the turntable seats (21) has a transmission gear ring (22) on its outer edge. The drive gear (32) meshes with the transmission gear ring (22).

4. The horizontal glue tank cleaning machine according to claim 1, characterized in that, The bottom chamber (11) has an open-top water collection tank (111) inside, and the reciprocating cleaning mechanism (4) is installed inside the water collection tank (111).

5. A horizontal glue tank cleaning machine according to claim 4, characterized in that, The reciprocating cleaning mechanism (4) further includes a reciprocating power assembly (44), which is connected to the moving seat (41) in a transmission manner.

6. A horizontal glue tank cleaning machine according to claim 5, characterized in that, The reciprocating power assembly (44) includes a screw (441), guide rods (442), and a second motor (443). The screw (441) is rotatably installed in the water collection tank (111). The two guide rods (442) are respectively fixedly connected to both sides of the screw (441). The output end of the second motor (443) is connected to the screw (441). The movable seat (41) is mounted on the two guide rods (442) and threadedly connected to the screw (441).

7. A horizontal glue tank cleaning machine according to claim 1, characterized in that, The number of sprayers (43) is two, and the two sprayers (43) are symmetrically installed on both sides of the cleaning brush (42).

8. The horizontal glue tank cleaning machine according to claim 1, characterized in that, The bottom room (11) and the lifting room (12) are connected by a splitting mechanism (13). Two splitting mechanisms (13) are installed, and the two splitting mechanisms (13) are symmetrically installed on the front and rear sides of the cleaning room (1).

9. A horizontal glue tank cleaning machine according to claim 8, characterized in that, The splitting and joining mechanism (13) includes a splitting and joining drive cylinder (131) and a linkage plate (132). The splitting and joining drive cylinder (131) is installed vertically upwards, and the linkage plate (132) is connected to the outer wall of the lifting room body (12). The piston rod end of the splitting and joining drive cylinder (131) is connected to the linkage plate (132).

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