Squeezing roller precision measuring device

Abstract

The utility model provides a squeeze roller precision measuring device, comprising a protective housing which is fixedly arranged on steel pipe forming equipment and is provided with a bearing cavity; the distance measuring mechanism is arranged in the bearing cavity, the distance measuring mechanism is provided with a feedback part which is horizontally arranged, the feedback part is horizontally arranged in a sliding mode, and the feedback part can penetrate through the side wall of the protection shell, extend outwards, abut against a shaft seat of the extrusion roller to be adjusted and is used for measuring the displacement of the extrusion roller; and the matched controller is electrically connected with the distance measuring mechanism and is used for recording the movement data of the feedback part. The squeeze roller precision measuring device provided by the utility model is provided with the protective shell, the distance measuring mechanism can be arranged in the protective shell, and the distance measuring mechanism can penetrate through the side wall of the protective shell through the feedback part which is horizontally arranged in a sliding manner to extend outwards and abut against the shaft seat of the squeeze roller to be adjusted, so that the displacement of the squeeze roller can be measured; the matched controller can be electrically connected with the distance measuring mechanism and can record movement data of the feedback part.

Description

Technical Field

[0001] This utility model belongs to the field of auxiliary steel pipe forming technology, specifically relating to a device for measuring the accuracy of extrusion rollers. Background Technology

[0002] Steel pipe forming equipment uses multiple sets of extrusion rollers to sequentially extrude strip steel, shaping its cross-section into a specific form. The strip sections are then joined using a welding method to produce a product that meets standards. During installation, commissioning, and specification changes, the positions of the extrusion rollers in a steel pipe forming production line need to be adjusted to ensure all rollers are in their designated positions. The position of the extrusion rollers directly determines the quality of the formed steel pipe; therefore, high-precision adjustment and repeated positioning of the extrusion rollers directly determine the quality and grade of the products produced by the steel pipe forming equipment.

[0003] Currently, the adjustment of the extrusion rollers is generally driven by an electric motor or manually, requiring manual verification of the roller's position or distance. However, this method demands a high level of skill and experience from the adjuster, and is labor-intensive, inaccurate, inefficient, and time-consuming. Furthermore, it cannot achieve repeatable positioning, collect production technical parameters of the steel pipe forming equipment, diagnose equipment malfunctions, or provide adjustment suggestions, resulting in poor adaptability and practicality. Utility Model Content

[0004] This utility model provides a device for measuring the accuracy of extrusion rollers, which aims to solve the problems of poor adaptability and practicality of existing methods for adjusting extrusion rollers.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: to provide a device for measuring the precision of an extrusion roller, comprising:

[0006] A protective housing is fixedly mounted on a steel pipe forming equipment, and the protective housing has a load-bearing cavity;

[0007] A ranging mechanism is disposed within the bearing cavity. The ranging mechanism has a horizontally disposed feedback part, which is horizontally slidable. The feedback part can extend outward through the side wall of the protective housing and abut against the bearing seat of the extrusion roller to be adjusted, for measuring the displacement of the extrusion roller.

[0008] A matching controller is electrically connected to the ranging mechanism and is used to record the movement data of the feedback unit.

[0009] In one possible implementation, the extension direction of the feedback unit is defined as a first direction, and the direction that is perpendicular to and horizontal to the first direction is defined as a second direction.

[0010] The ranging mechanism includes:

[0011] A slide rail is fixedly installed inside the protective housing, and the slide rail is arranged along the first direction;

[0012] The slider is slidably disposed on the slide rail along the first direction;

[0013] A feedback rod is fixed on the slider and moves with the slider; the feedback rod is the feedback part.

[0014] A magnetic scale is disposed within the bearing cavity. The magnetic scale has a sliding part, which is connected to the slider and slides along the first direction with the slider to measure the displacement of the feedback rod.

[0015] The protective housing has an extension hole on its side wall for the feedback rod to extend out.

[0016] In one possible implementation, the magnetic scale includes:

[0017] A magnetic strip is arranged along the first direction, the magnetic strip is disposed on the slide rail, and is fixed on the slide rail;

[0018] A magnetic head is slidably disposed above the magnetic strip along the first direction, and is used to convert the displacement of the magnetic head on the magnetic strip into an electrical signal. The sliding part is the magnetic head.

[0019] In one possible implementation, the slide rail is provided with a plurality of limit switches, which are spaced apart within the bearing cavity and are used to measure the zero point and limit position of the magnetic head.

[0020] In one possible implementation, the ranging mechanism further includes a return spring, one end of which is connected to the slider and the other end of which is connected to the inner wall of the protective housing. The return spring is used to ensure that the feedback rod always tends to move outward from the bearing cavity.

[0021] In one possible implementation, the extrusion roller precision measuring device further includes an electrical connection structure, which is connected to the magnetic head and the matching controller respectively, and the electrical connection structure is a cable chain.

[0022] In one possible implementation, the protective housing includes:

[0023] The main body of the casing has an open top.

[0024] A cover plate is installed over the opening of the housing body, and the cover plate and the housing body together form the bearing cavity.

[0025] In one possible implementation, a sealing gasket is provided between the cover plate and the housing body.

[0026] In this implementation, compared with the prior art, a protective housing is provided, and a ranging mechanism can be installed inside the protective housing. The ranging mechanism can extend outward through the side wall of the protective housing via a horizontally sliding feedback part and abut against the bearing of the extrusion roller to be adjusted, thereby measuring the displacement of the extrusion roller. A matching controller can be electrically connected to the ranging mechanism and can record the movement data of the feedback part. Attached Figure Description

[0027] Figure 1 A schematic diagram of the structure of the extrusion roller precision measuring device provided in this embodiment of the utility model;

[0028] Figure 2 A top view of the extrusion roller precision measuring device provided in this embodiment of the utility model;

[0029] Figure 3 This is a schematic diagram of the main structure of the extrusion roller precision measuring device provided in an embodiment of the present utility model;

[0030] Figure 4 A schematic diagram of the internal structure of the extrusion roller precision measuring device provided in an embodiment of this utility model;

[0031] Explanation of reference numerals in the attached figures:

[0032] 10. Protective housing; 11. Housing body; 12. Cover plate; 13. Sealing gasket; 20. Distance measuring mechanism; 21. Slide rail; 211. Limit switch; 22. Slider; 23. Feedback rod; 24. Magnetic scale; 241. Magnetic strip; 242. Magnetic head; 30. Electrical connection structure. Detailed Implementation

[0033] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0034] Please refer to the following: Figures 1 to 4 The present invention will now describe the extrusion roller precision measuring device. The extrusion roller precision measuring device includes a protective housing 10, a distance measuring mechanism 20, and a matching controller.

[0035] The protective housing 10 is fixed on the steel pipe forming equipment, and the protective housing 10 has a bearing cavity.

[0036] The ranging mechanism 20 is disposed in the bearing cavity. The ranging mechanism 20 has a horizontally disposed feedback part that slides horizontally. The feedback part can extend outward through the side wall of the protective housing 10 and abut against the bearing seat of the extrusion roller to be adjusted, for measuring the displacement of the extrusion roller.

[0037] The matching controller is electrically connected to the ranging mechanism 20 and is used to record the movement data of the feedback unit.

[0038] The extrusion roller precision measuring device provided in this embodiment, compared with the prior art, features a protective housing 10. A ranging mechanism 20 can be installed inside the protective housing 10. The ranging mechanism 20 extends outward through the side wall of the protective housing 10 via a horizontally sliding feedback section and abuts against the bearing seat of the extrusion roller to be adjusted, thereby measuring the displacement of the extrusion roller. A matching controller can be electrically connected to the ranging mechanism 20 and can record the movement data of the feedback section.

[0039] In some embodiments, the ranging mechanism 20 package described above can be adopted as follows: Figure 2 , Figure 4 The structure shown. See also Figure 2 , Figure 4 The direction in which the feedback unit extends is defined as the first direction, and the direction that is perpendicular to and horizontal to the first direction is defined as the second direction.

[0040] The ranging mechanism 20 includes a slide rail 21, a slider 22, a feedback rod 23, and a magnetic scale 24. The slide rail 21 is fixed within the protective housing 10 and is arranged along a first direction. The slider 22 is slidably mounted on the slide rail 21 along the first direction. The feedback rod 23 is fixed on the slider 22 and moves with the slider 22; the feedback rod 23 serves as the feedback mechanism. The magnetic scale 24 is disposed within the bearing cavity and has a sliding portion connected to the slider 22. The sliding portion slides along the first direction with the slider 22 and is used to measure the displacement of the feedback rod 23.

[0041] The protective housing 10 has an extension hole on its side wall for the feedback rod 23 to extend out.

[0042] The slide rail 21 can be fixedly mounted within the protective housing 10 along the first direction. The slider 22 can be slidably mounted on the slide rail 21 along the first direction. The feedback rod 23 can be fixed on the slider 22 and can move with the slider 22. The magnetic scale 24 can measure the displacement of the feedback rod 23.

[0043] In some embodiments, the magnetic scale 24 described above can be adopted as follows: Figure 2 , Figure 4 The structure shown. See also Figure 2 , Figure 4The magnetic scale 24 includes a magnetic strip 241 and a magnetic head 242. The magnetic strip 241 is arranged along a first direction and is mounted on and fixed to a slide rail 21. The magnetic head 242 is slidably disposed above the magnetic strip 241 along the first direction and is used to convert the displacement of the magnetic head 242 on the magnetic strip 241 into an electrical signal. The sliding part is the magnetic head 242.

[0044] The magnetic strip 241 can be fixed on the slide rail 21. The magnetic head 242 can be slidably disposed above the magnetic strip 241 along a first direction. The displacement of the magnetic head 242 on the magnetic strip 241 can be converted into an electrical signal.

[0045] The magnetic scale 24 is a sensor that uses electromagnetic properties and magnetic recording principle to measure displacement. The magnetic scale 24 reads the magnetization signal on the magnetic scale through the magnetic head 242 and converts the displacement into an electrical signal output, thereby realizing accurate position measurement. When the magnetic head 242 moves relative to the magnetic scale, the coil in the magnetic head 242 will induce an electrical signal corresponding to the change in the magnetic signal. After being processed by the detection circuit, these electrical signals can be converted into standard signals that can be used by subsequent equipment, such as digital signals or analog signals.

[0046] In some embodiments, the slide rail 21 may be adopted as follows: Figure 1 , Figure 2 , Figure 4 The structure shown. See also Figure 1 , Figure 2 , Figure 4 The slide rail 21 is equipped with multiple limit switches 211, which are spaced apart in the bearing cavity and used to measure the zero point and limit of the magnetic head 242.

[0047] Limit switch 211 can measure the zero point and limit of magnetic head 242.

[0048] Limit switch 211 is an electrical component used to detect and control the position of mechanical movement. Limit switch 211, also known as limit switch or position switch, is a commonly used low-current master control electrical appliance, mainly used to switch circuits according to the position changes of moving parts. Limit switch 211 is existing technology and will not be described in detail here.

[0049] In some embodiments, the ranging mechanism 20 described above can be as follows: Figure 1 The structure shown. See also Figure 1 The ranging mechanism 20 also includes a reset spring. One end of the reset spring is connected to the slider 22, and the other end of the reset spring is connected to the inner wall of the protective housing 10. The reset spring is used to ensure that the feedback rod 23 always tends to move outward from the bearing cavity.

[0050] The reset spring can make the feedback rod 23 always tend to move outward from the bearing cavity.

[0051] In some embodiments, the above-mentioned extrusion roller precision measuring device may employ, for example... Figure 2 , Figure 4 The structure shown. See also Figure 2 , Figure 4 The extrusion roller precision measuring device also includes an electrical connection structure 30, which is connected to the magnetic head 242 and the matching controller. The electrical connection structure 30 is a drag chain.

[0052] A cable chain is a device used to protect and pull cables, oil pipes, air pipes, etc. It consists of multiple unit links that can rotate freely, allowing the cable chain to move with the mechanical equipment without damaging the internal pipelines.

[0053] In some embodiments, the protective housing 10 may be adopted as follows: Figures 1 to 4 The structure shown. See also Figures 1 to 4 The protective housing 10 includes a housing body 11 and a cover plate 12. The top of the housing body 11 is open. The cover plate 12 covers the open part of the housing body 11, and the cover plate 12 and the housing body 11 together form a bearing cavity.

[0054] In some embodiments, the cover plate 12 may be adopted as follows: Figure 3 The structure shown. See also Figure 3 A sealing gasket 13 is provided between the cover plate 12 and the housing body 11.

[0055] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for measuring the accuracy of extrusion rollers, characterized in that, include: A protective housing is fixedly mounted on a steel pipe forming equipment, and the protective housing has a load-bearing cavity; A ranging mechanism is disposed within the bearing cavity. The ranging mechanism has a horizontally disposed feedback part, which is horizontally slidable. The feedback part can extend outward through the side wall of the protective housing and abut against the bearing seat of the extrusion roller to be adjusted, for measuring the displacement of the extrusion roller. A matching controller is electrically connected to the ranging mechanism and is used to record the movement data of the feedback unit.

2. The extrusion roller accuracy measuring device as described in claim 1, characterized in that, The extension direction of the feedback unit is defined as the first direction, and the direction that is perpendicular to and horizontal to the first direction is defined as the second direction. The ranging mechanism includes: A slide rail is fixedly installed inside the protective housing, and the slide rail is arranged along the first direction; The slider is slidably disposed on the slide rail along the first direction; A feedback rod is fixed on the slider and moves with the slider; the feedback rod is the feedback part. A magnetic scale is disposed within the bearing cavity. The magnetic scale has a sliding part, which is connected to the slider and slides along the first direction with the slider to measure the displacement of the feedback rod. The protective housing has an extension hole on its side wall for the feedback rod to extend out.

3. The extrusion roller accuracy measuring device as described in claim 2, characterized in that, The magnetic scale includes: A magnetic strip is arranged along the first direction, the magnetic strip is disposed on the slide rail, and is fixed on the slide rail; A magnetic head is slidably disposed above the magnetic strip along the first direction, and is used to convert the displacement of the magnetic head on the magnetic strip into an electrical signal. The sliding part is the magnetic head.

4. The extrusion roller accuracy measuring device as described in claim 3, characterized in that, The slide rail is equipped with multiple limit switches, which are spaced apart within the bearing cavity to measure the zero point and limit position of the magnetic head.

5. The extrusion roller accuracy measuring device as described in claim 2, characterized in that, The ranging mechanism also includes a reset spring, one end of which is connected to the slider and the other end of which is connected to the inner wall of the protective housing. The reset spring is used to ensure that the feedback rod always tends to move outward from the bearing cavity.

6. The extrusion roller accuracy measuring device as described in claim 3, characterized in that, The extrusion roller precision measuring device also includes an electrical connection structure, which is connected to the magnetic head and the matching controller respectively. The electrical connection structure is a cable chain.

7. The extrusion roller accuracy measuring device as described in claim 1, characterized in that, The protective housing includes: The main body of the casing has an open top. A cover plate is installed over the opening of the housing body, and the cover plate and the housing body together form the bearing cavity.

8. The extrusion roll precision measuring device as described in claim 7, characterized in that, A sealing gasket is provided between the cover plate and the housing body.

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