Photovoltaic module aluminum frame corner brace cutting device

Abstract

The photovoltaic module aluminum frame corner connector cutting device comprises a workbench, and a photovoltaic panel stable supporting mechanism is arranged above the workbench; a rotary table is arranged above the workbench, and an aluminum frame corner brace stable cutting mechanism is arranged on the rotary table. The aluminum frame corner brace stable cutting mechanism comprises a support arranged on the rotary table, a vertical groove is formed in the support, a cutting frame is slidably connected to the vertical groove, the cutting frame is in threaded connection with the rotary rod, a grooved rail is arranged on the front side of the cutting frame, a driving seat is slidably connected to the grooved rail, and a cutting machine is arranged on the front side of the driving seat. An auxiliary mechanism is arranged below the cutting frame, the photovoltaic panel stabilizing and supporting mechanism comprises a set of sliding grooves which are formed in the upper portion of the workbench in a front-back parallel mode, a set of sliding blocks are connected to the two sliding grooves in a sliding mode, and photovoltaic module supporting plates are arranged on the front-back corresponding sliding blocks, so that aluminum frame corner connectors on photovoltaic modules are stably cut; the situation that the cutting effect of the aluminum frame corner connector is affected due to position movement of the photovoltaic module aluminum frame corner connector is avoided.

Description

Technical Field

[0001] This application relates to the technical field of aluminum edge cutting for photovoltaic modules, and more particularly to a cutting device for aluminum frame corner codes of photovoltaic modules. Background Technology

[0002] In the current single-glass photovoltaic module manufacturing industry, various quality defects may occur during the assembly of finished modules, such as scratches on the aluminum frame backsheet and microcracks. These defects lead to poor module quality or a drop in grade. In order to deal with such defects, it is necessary to reduce resource waste.

[0003] One common method is to cut the corner brackets of the aluminum frame of the photovoltaic module. The corner brackets are L-shaped connectors with a serrated structure that are riveted to the middle of the aluminum frame joint. During cutting, a cutting machine is used to cut the corner brackets of the aluminum frame of the photovoltaic module.

[0004] When cutting aluminum frame corner codes for photovoltaic modules, the cutting disc and the aluminum frame corner codes will shake due to the cutting friction, which can easily cause the aluminum frame corner codes to move and affect the cutting effect. Therefore, we propose a cutting device for aluminum frame corner codes of photovoltaic modules. Utility Model Content

[0005] This application aims to at least partially address one of the technical problems in the related art.

[0006] Therefore, one objective of this application is to provide a photovoltaic module aluminum frame corner code cutting device to solve the problem of avoiding positional movement of the photovoltaic module aluminum frame corner code during cutting, which would affect the cutting effect of the aluminum frame corner code.

[0007] To achieve the above objectives, the first aspect of this application provides a photovoltaic module aluminum frame corner code cutting device, including a worktable.

[0008] A photovoltaic panel stabilizing mechanism is installed above the workbench;

[0009] A turntable is provided above the workbench, and an aluminum frame corner code stabilizing and cutting mechanism is provided on the turntable.

[0010] The aluminum frame corner code stabilizing and cutting mechanism includes a bracket set on the turntable, a vertical groove on the bracket, a rotating rod on the vertical groove, a cutting frame slidably connected to the vertical groove, the cutting frame being threadedly connected to the rotating rod, a groove rail on the front side of the cutting frame, a drive seat slidably connected to the groove rail, and a cutting machine on the front side of the drive seat;

[0011] An auxiliary mechanism is provided below the cutting frame.

[0012] In addition, the photovoltaic module aluminum frame corner code cutting device proposed above in this application may also have the following additional technical features:

[0013] Furthermore, the photovoltaic panel support mechanism includes a set of parallel sliding grooves arranged in front and rear above the workbench, a set of sliders slidably connected to the two sliding grooves, and photovoltaic module support plates arranged on the corresponding sliders. Multiple positioning holes are evenly opened on the front side of the workbench, and the positioning holes are connected to the sliding grooves on the front side. Insertion holes are opened on the sliders located in the sliding grooves, and the corresponding positioning holes and insertion holes are connected by pins.

[0014] Furthermore, a pad is provided above the photovoltaic module support plate, and the pad is provided with anti-slip texture.

[0015] Furthermore, the auxiliary mechanism includes an adjustment groove formed below the cutting frame, an adjustment block slidably connected to the adjustment groove, a threaded sleeve provided below the adjustment block, a support foot threadedly connected to the threaded sleeve, and a gasket provided below the support foot.

[0016] Furthermore, a rubber layer is provided below the cutting frame, and the thickness of the rubber layer is 0.5-1.

[0017] Furthermore, a push handle is provided above the drive seat.

[0018] The photovoltaic module aluminum frame corner code cutting device of this application solves the problem of avoiding positional movement of the photovoltaic module aluminum frame corner code during cutting, which would affect the cutting effect of the aluminum frame corner code.

[0019] Compared with the prior art, the beneficial effects of this application are as follows:

[0020] 1. Through the structural design of the photovoltaic panel support mechanism, the position of the photovoltaic module support plate can be adjusted and positioned to adapt to support photovoltaic modules of different sizes, and facilitate the cutting of the aluminum frame corner code of the photovoltaic module.

[0021] 2. Through the structural design of the aluminum frame corner code stabilizing cutting mechanism, and in conjunction with the use of auxiliary mechanisms, the aluminum frame corner codes on the photovoltaic modules are cut stably, preventing the aluminum frame corner codes from shifting and affecting the cutting effect.

[0022] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0023] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, wherein:

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a schematic diagram of the structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the aluminum frame corner bracket stabilizing mechanism;

[0027] Figure 4 This is a schematic diagram of the structure of a photovoltaic module support plate.

[0028] As shown in the figure: 1. Workbench; 2. Turntable; 3. Support; 4. Vertical groove; 5. Rotating rod; 6. Cutting frame; 7. Groove rail; 8. Drive base; 9. Cutting machine; 10. Slide rail; 11. Slider; 12. Photovoltaic module support plate; 13. Positioning hole; 14. Insertion hole; 15. Pad layer; 16. Wire groove; 17. Adjusting block; 18. Threaded sleeve; 19. Support leg; 20. Gasket; 21. Rubber layer; 22. Push handle. Detailed Implementation

[0029] Embodiments of this application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. Rather, embodiments of this application include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.

[0030] The following description, in conjunction with the accompanying drawings, describes a photovoltaic module aluminum frame corner code cutting device according to an embodiment of this application.

[0031] This application provides a photovoltaic module aluminum frame corner code cutting device, which can be applied in the process of cutting photovoltaic module aluminum frame corner codes. It is used to prevent the photovoltaic module aluminum frame corner codes from shifting position and affecting the cutting effect.

[0032] like Figures 1-4 As shown, an embodiment of this application discloses a photovoltaic module aluminum frame corner code cutting device, which includes a worktable 1.

[0033] A photovoltaic panel stabilizing mechanism is installed above the workbench 1;

[0034] A turntable 2 is installed above the workbench 1, and an aluminum frame corner code stabilizing and cutting mechanism is installed on the turntable 2.

[0035] The aluminum frame corner code stabilizing and cutting mechanism includes a bracket 3 set on a turntable 2, a vertical groove 4 is provided on the bracket 3, a rotating rod 5 is provided on the vertical groove 4, a cutting frame 6 is slidably connected to the vertical groove 4, the cutting frame 6 is threadedly connected to the rotating rod 5, a groove rail 7 is provided on the front side of the cutting frame 6, a drive seat 8 is slidably connected to the groove rail 7, and a cutting machine 9 is provided on the front side of the drive seat 8.

[0036] An auxiliary mechanism is provided below the cutting frame 6.

[0037] Specifically, a control panel is provided on the workbench 1. The control panel is electrically connected to the electrical components in the device. Through the structural setting of the photovoltaic panel support mechanism, the position of the photovoltaic module support plate 12 can be adjusted to adapt to support photovoltaic modules of different sizes, and facilitate the cutting of the aluminum frame corner code of the photovoltaic module.

[0038] By setting an aluminum frame corner code stabilizing and cutting mechanism on the turntable 2, the angle of the aluminum frame corner code stabilizing and cutting mechanism can be adjusted, thereby improving the flexibility of cutting the aluminum frame corner code.

[0039] The aluminum frame corner code stabilizing mechanism is designed to stably cut the aluminum frame corner codes on photovoltaic modules, preventing the aluminum frame corner codes from shifting and affecting the cutting effect.

[0040] In one embodiment of this application, such as Figure 1 and Figure 2 As shown, the photovoltaic panel support mechanism includes a set of parallel sliding grooves 10 arranged in front and back above the workbench 1. A set of sliders 11 are slidably connected to the two sliding grooves 10. Photovoltaic module support plates 12 are provided on the corresponding sliders 11. Multiple positioning holes 13 are evenly opened on the front side of the workbench 1. The positioning holes 13 are connected to the sliding grooves 10 on the front side. Insertion holes 14 are opened on the sliders 11 located in the sliding grooves 10. The corresponding positioning holes 13 and insertion holes 14 are connected by pins.

[0041] Specifically, through the structural design of the photovoltaic panel support mechanism, the position of the photovoltaic module support plate 12 can be adjusted and positioned to adapt to support photovoltaic modules of different sizes, and facilitate the cutting of the aluminum frame corner code of the photovoltaic module.

[0042] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, a pad 15 is provided above the photovoltaic module support plate 12, and the pad 15 is provided with anti-slip texture.

[0043] Specifically, the pad 15 is made of synthetic rubber, which improves the service life of the pad 15. Anti-slip texture is set on the pad 15 to improve the stability of the photovoltaic module placement and prevent the aluminum frame corner bracket of the photovoltaic module from shifting.

[0044] In one embodiment of this application, such as Figure 3 As shown, the auxiliary mechanism includes an adjustment groove 16 opened below the cutting frame 6, an adjustment block 17 slidably connected to the adjustment groove 16, a threaded sleeve 18 provided below the adjustment block 17, a support leg 19 threadedly connected to the threaded sleeve 18, and a gasket 20 provided below the support leg 19.

[0045] Specifically, the auxiliary mechanism provides auxiliary support for the adjusted cutting frame 6 to prevent the cutting machine 9 from shaking when cutting the aluminum frame corner code of the photovoltaic module, thus affecting the cutting effect of the aluminum frame corner code.

[0046] In one embodiment of this application, such as Figure 3 As shown, a rubber layer 21 is provided below the cutting frame 6, and the thickness of the rubber layer 21 is 0.5-1 cm.

[0047] Specifically, when cutting the corner brackets of the aluminum frame of the photovoltaic module, the rubber layer 21 below the cutting frame 6 is attached to the top of the photovoltaic module. This improves the positioning effect of the photovoltaic module and provides protection for the photovoltaic module.

[0048] In one embodiment of this application, such as Figure 1 As shown, a push handle 22 is provided above the drive seat 8.

[0049] Specifically, the user can easily move the cutter linearly on the cutting frame 6 by pushing the push handle 22.

[0050] In actual use, the position of the photovoltaic module support plate 12 can be adjusted and positioned by the structure of the photovoltaic panel support mechanism, so as to support photovoltaic modules of different sizes and facilitate the cutting of the aluminum frame corner code of the photovoltaic module. The user can adjust the position of the two photovoltaic module support plates 12 and then place the photovoltaic module on the photovoltaic module support plate 12 to stably support the photovoltaic module.

[0051] By using the structure of the aluminum frame corner cutter stabilizing mechanism, in conjunction with the auxiliary mechanism, the aluminum frame corner cutter on the photovoltaic module is cut stably, preventing the position of the aluminum frame corner cutter from shifting and affecting the cutting effect. The operator rotates the cutting frame 6 to a suitable angle, and then rotates the rotating rod downwards, so that the cutting frame 6 moves longitudinally on the support 3, making the rubber layer 21 below the cutting frame 6 fit against the top of the photovoltaic module, pressing and positioning the photovoltaic module. Meanwhile, the adjusting block 17 slides to a suitable position on the adjusting groove 16, and the support foot 19 rotates on the threaded sleeve 18, so that the pad 20 fits against the workbench surface, providing auxiliary support for the adjusted cutting frame 6, preventing the cutting machine 9 from shaking when cutting the aluminum frame corner cutter of the photovoltaic module, which would affect the cutting effect. Then, the user pushes the push handle 22 to move the cutter linearly on the cutting frame 6, making the cutting of the aluminum frame corner cutter of the photovoltaic module stable.

[0052] In summary, the photovoltaic module aluminum frame corner code cutting device of this application avoids the positional movement of the photovoltaic module aluminum frame corner code, which would affect the cutting effect of the aluminum frame corner code.

[0053] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0054] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0055] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.

Claims

1. A photovoltaic module aluminum frame corner code cutting device, characterized in that, Including the workbench (1), A photovoltaic panel stabilizing mechanism is provided above the workbench (1); A turntable (2) is provided above the workbench (1), and an aluminum frame corner code stabilizing and cutting mechanism is provided on the turntable (2); The aluminum frame corner code stabilizing and cutting mechanism includes a bracket (3) set on the turntable (2), a vertical groove (4) is provided on the bracket (3), a rotating rod (5) is provided on the vertical groove (4), a cutting frame (6) is slidably connected on the vertical groove (4), the cutting frame (6) is threadedly connected to the rotating rod (5), a groove rail (7) is provided on the front side of the cutting frame (6), a drive seat (8) is slidably connected on the groove rail (7), and a cutting machine (9) is provided on the front side of the drive seat (8); An auxiliary mechanism is provided below the cutting frame (6).

2. The photovoltaic module aluminum frame corner code cutting device according to claim 1, characterized in that, The photovoltaic panel support mechanism includes a set of sliding grooves (10) arranged in parallel at the front and rear above the workbench (1). A set of sliders (11) are slidably connected on the two sliding grooves (10). Photovoltaic module support plates (12) are provided on the corresponding sliders (11). Multiple positioning holes (13) are evenly opened on the front side of the workbench (1). The positioning holes (13) are connected to the sliding grooves (10) on the front side. Insertion holes (14) are opened on the sliders (11) located in the sliding grooves (10). The corresponding positioning holes (13) and insertion holes (14) are connected by pins.

3. The photovoltaic module aluminum frame corner code cutting device according to claim 2, characterized in that, A pad (15) is provided above the photovoltaic module support plate (12), and the pad (15) is provided with anti-slip texture.

4. The photovoltaic module aluminum frame corner code cutting device according to claim 3, characterized in that, The auxiliary mechanism includes an adjustment groove (16) opened below the cutting frame (6), an adjustment block (17) is slidably connected to the adjustment groove (16), a threaded sleeve (18) is provided below the adjustment block (17), a support leg (19) is threadedly connected to the threaded sleeve (18), and a gasket (20) is provided below the support leg (19).

5. The photovoltaic module aluminum frame corner code cutting device according to claim 4, characterized in that, A rubber layer (21) is provided below the cutting frame (6), and the thickness of the rubber layer (21) is 0.5-1 cm.

6. The photovoltaic module aluminum frame corner code cutting device according to claim 1, characterized in that, A push handle (22) is provided above the drive seat (8).

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