Bicycle basket and electric bicycle
By setting a first channel and a second channel in the design of the basket, the problem of easy cracking of the weld when the iron sheet is rolled into the enclosure is solved, thus improving the yield and welding stability.
Patent Information
- Application Number
- CN202520547499.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-26
AI Technical Summary
Because the iron sheet is thin, the iron wire forms a weld bead when it is welded to the iron sheet, resulting in a low yield of finished baskets.
The design includes a first channel and a second channel for threading the first and second iron wires, ensuring that the upper and lower ends of the iron sheet can be shaped after it is rolled into the enclosure, making it easier to weld to the iron pipe and preventing weld cracking.
This improved the yield rate of the baskets and ensured the stability of the welding between the wire and the iron pipe, as well as the quality of the finished product.
Smart Images

Figure CN223835722U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric bicycle technology, specifically to a bicycle basket and an electric bicycle. Background Technology
[0002] Currently, the basket of an electric vehicle generally consists of a guardrail and two iron pipes. The guardrail is usually formed by rolling a 0.5 mm iron sheet. Because the iron sheet is relatively thin, it is necessary to first fix an iron wire on both sides of the iron sheet by spot welding so that the upper and lower ends of the guardrail can be shaped after the iron sheet is rolled into the guardrail, which is convenient for subsequent welding to the iron pipes.
[0003] However, because the iron sheet is thin, a weld bead needs to be formed when the iron wire is welded to the iron sheet. When the iron sheet is rolled and bent into the enclosure, the weld bead is prone to cracking, resulting in a low yield of the basket. Utility Model Content
[0004] (I) The problem to be solved by this utility model is that, since the iron sheet is thin, the iron wire will form a weld when it is welded to the iron sheet. When the iron sheet is rolled into a guardrail, the weld is prone to cracking, resulting in a low yield of the basket.
[0005] (II) Technical Solution
[0006] This utility model provides a basket, including a basket body, which includes a baffle part, a first wire and a second wire. The upper end of the baffle part has an upper folded edge, and a first channel is formed between the upper folded edge and the baffle part. The first channel is used to pass through the first wire.
[0007] The lower end of the enclosure has a folded edge, and a second channel is formed between the folded edge and the enclosure, the second channel being used to thread the second wire through.
[0008] The upper folded edge and the lower folded edge are located on the same side of the enclosure.
[0009] According to one embodiment of the present invention, the basket further includes a first iron pipe and a second iron pipe, the first iron pipe being connected to the upper folded edge and the second iron pipe being connected to the lower folded edge.
[0010] According to one embodiment of the present invention, the first iron pipe is spot-welded to the upper folded edge portion;
[0011] The second iron pipe is spot-welded to the lower folded edge.
[0012] According to one embodiment of the present invention, there is a gap between the end of the upper folded edge away from the enclosure portion and the side wall of the enclosure portion, and / or, there is a gap between the end of the lower folded edge away from the enclosure portion and the side wall of the enclosure portion.
[0013] According to one embodiment of the present invention, the first channel is a rectangular channel, and / or the second channel is a rectangular channel.
[0014] According to one embodiment of the present invention, the cross-section of the upper folded edge is arc-shaped, and / or the cross-section of the lower folded edge is arc-shaped.
[0015] According to one embodiment of the present invention, the enclosure portion is provided with a notch, and a connector for connecting to the frame of an electric bicycle is connected at the notch.
[0016] According to one embodiment of the present invention, the basket further includes a base support, which is connected to one end of the enclosure near the lower folded edge.
[0017] According to one embodiment of the present invention, the enclosure portion is provided with a plurality of through holes.
[0018] An electric bicycle, comprising any one of the baskets described above.
[0019] The beneficial effects of this utility model are:
[0020] The first and second iron wires are fixed in place by the first and second channels so that the upper and lower ends of the enclosure can be shaped after the iron sheet is rolled and bent into the enclosure, which is convenient for subsequent welding with the first and second iron pipes. Since the first and second iron wires do not need to be fixed to the iron sheet by welding into a weld bead, the weld bead will not crack when the iron sheet is rolled and bent into the enclosure, thus improving the yield. Attached Figure Description
[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 A perspective view of the basket provided for an embodiment of this utility model;
[0023] Figure 2 Cross-sectional views of the enclosure portion, the first type of upper folded edge portion, and the lower folded edge portion provided in the embodiments of this utility model;
[0024] Figure 3 Cross-sectional views of the enclosure portion, the first wire, the second wire, and the second type of upper and lower folded edge portions provided in the embodiments of this utility model;
[0025] Figure 4 A perspective view of the basket after removing the first and second iron pipes, provided for an embodiment of this utility model.
[0026] Icons: 1. Enclosure section; 101. Through hole; 2. Upper folded edge section; 201. First channel; 3. Lower folded edge section; 301. Second channel; 4. First wire; 5. Second wire; 6. First iron pipe; 7. Second iron pipe; 8. Base support; 9. Connector. Detailed Implementation
[0027] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0028] Example 1:
[0029] like Figures 1-4 As shown, one embodiment of the present invention provides a basket, including a basket body, the basket body including a baffle part 1, a first wire 4 and a second wire 5, the upper end of the baffle part 1 has an upper folded edge part 2, and a first channel 201 is formed between the upper folded edge part 2 and the baffle part 1, the first channel 201 is used to pass through the first wire 4.
[0030] The lower end of the enclosure part 1 has a folded edge 3, and a second channel 301 is formed between the folded edge 3 and the enclosure part 1. The second channel 301 is used to thread the second wire 5 through.
[0031] The upper folded edge 2 and the lower folded edge 3 are located on the same side of the enclosure part 1.
[0032] Specifically, the enclosure part 1 is formed by rolling iron sheet. Before rolling, the upper end of the iron sheet is first turned over to form the upper folded edge part 2, and the lower end of the iron sheet is turned over to form the lower folded edge part 3, and then it is rolled.
[0033] The first wire 4 and the second wire 5 are fixed by the first channel 201 and the second channel 301 so that the upper and lower ends of the enclosure 1 can be shaped after the iron sheet is rolled and bent into the enclosure part 1, which is convenient for subsequent welding with the first iron pipe 6 and the second iron pipe 7. Since the first wire 4 and the second wire 5 do not need to be fixed to the iron sheet by welding into a weld bead, the weld bead will not crack when the iron sheet is rolled and bent into the enclosure part 1, thus improving the yield.
[0034] In traditional enclosure 1, before roller bending, when the wire is welded to both ends of the iron sheet, the positioning is done manually. Therefore, the wire is prone to tilting during the welding process, which affects the subsequent welding with the iron pipe. In this embodiment, since the first wire 4 is inserted into the first channel 201 and the second wire 5 is inserted into the second channel 301, the first wire 4 and the second wire 5 can be fixed in place, and the first wire 4 and the second wire 5 will not tilt, thus not affecting the subsequent welding with the first iron pipe 6 and the second iron pipe 7.
[0035] Preferably, after the enclosure part 1 is formed by rolling the iron sheet, the upper folded edge 2 and the lower folded edge 3 are both located inside the enclosure part 1, which facilitates subsequent welding with the first iron pipe 6 and the second iron pipe 7.
[0036] Optionally, after the enclosure part 1 is formed by rolling the iron sheet, the upper folded edge 2 is located on the outside of the enclosure part 1, and the lower folded edge 3 is located on the outside of the enclosure part 1.
[0037] According to one embodiment of the present invention, the basket also includes a first iron pipe 6 and a second iron pipe 7, the first iron pipe 6 being connected to the upper folded edge 2, and the second iron pipe 7 being connected to the lower folded edge 3.
[0038] The first iron pipe 6 and the second iron pipe 7 are oval in shape.
[0039] According to one embodiment of the present invention, the first iron pipe 6 is spot-welded to the upper folded edge 2;
[0040] The second iron pipe 7 is spot welded to the lower folded edge 3.
[0041] When welding the first iron pipe 6 and the second iron pipe 7 to the upper folded edge 2 and the lower folded edge 3 respectively, it is not necessary to weld them all (i.e., weld them into a weld bead). Spot welding can be used. At this time, because the upper folded edge 2 and the lower folded edge 3 are very thin, holes will be melted during welding. After melting, they will be fused together with the first iron wire 4 and the second iron wire 5 respectively. Thus, the first iron pipe 6, the upper folded edge 2 and the first iron wire 4 are welded and fixed, and the second iron pipe 7, the lower folded edge 3 and the second iron wire 5 are welded and fixed.
[0042] According to one embodiment of the present invention, there is a gap between the end of the upper folded edge 2 away from the enclosure part 1 and the side wall of the enclosure part 1, and / or, there is a gap between the end of the lower folded edge 3 away from the enclosure part 1 and the side wall of the enclosure part 1.
[0043] According to one embodiment of the present invention, the first channel 201 is a rectangular channel, and / or the second channel 301 is a rectangular channel.
[0044] Specifically, such as Figure 3As shown, the upper folded edge 2 has a first plate, a second plate, and a third plate connected together. The first plate, the second plate, the third plate, and the enclosure part 1 form a first channel 201. The first plate and the third plate are both perpendicular to the second plate. The first plate is used to overlap with the first iron pipe 6. Due to the arrangement of the third plate, it can limit the first iron wire 4, preventing it from falling out of the first channel 201 through the gap. Furthermore, since the surface of the first plate is flat, it can provide good support when welding with the first iron pipe 6, facilitating subsequent welding with the first iron pipe 6.
[0045] According to one embodiment of the present invention, the cross-section of the upper folded edge 2 is arc-shaped, and / or the cross-section of the lower folded edge 3 is arc-shaped.
[0046] When the cross-section of the upper folded edge 2 is arc-shaped, the first channel 201 can better cover the first wire 4 and better retain the first wire 4. Moreover, in the production process, the upper folded edge 2 and the lower folded edge 3 with arc-shaped cross-sections are easier to operate and save time and costs.
[0047] Of course, in this embodiment, the cross-section of the upper folded edge 2 is arc-shaped and the cross-section of the lower folded edge 3 is square. The purpose of this embodiment does not deviate from the design concept of this utility model. Therefore, it should fall within the protection scope of this utility model.
[0048] According to one embodiment of the present invention, the enclosure 1 is provided with a notch, and a connector 9 for connecting to the frame of an electric bicycle is connected at the notch.
[0049] The basket can be connected to the bicycle frame using the connector 9.
[0050] Specifically, the connector 9 includes a main board, bolts, and nuts. The main board has a first mounting hole, and the bicycle frame has a second mounting hole. There are multiple first mounting holes, second mounting holes, bolts, and nuts, and they are all one-to-one. The bolts pass through the second mounting holes and the first mounting holes and are screwed into the nuts, thereby fixing the basket to the electric bicycle frame.
[0051] According to one embodiment of the present invention, the basket also includes a base 8, which is connected to one end of the enclosure 1 near the lower folded edge 3.
[0052] The bottom of the basket is connected to two third iron pipes, which are welded to the second iron pipe 7. The base 8 is placed on the third iron pipes, which are used to support the base 8 and make it more stable.
[0053] Preferably, to prevent water from accumulating inside the basket on rainy days, the bottom support 8 is provided with multiple drainage holes.
[0054] According to one embodiment of the present invention, the enclosure part 1 is provided with a plurality of through holes 101.
[0055] By setting multiple through holes 101, the iron sheet can be rolled more smoothly to form the enclosure part 1, and the weight of the sheet can be reduced.
[0056] Example 2:
[0057] An electric bicycle includes a basket and a frame, the basket being connected to the frame via a connector 9.
[0058] In the description of this utility model, it should be noted that the terms "upper" and "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0059] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0060] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A type of bicycle basket, characterized in that, The basket includes a basket body, which includes a baffle part (1), a first wire (4) and a second wire (5). The upper end of the baffle part (1) has an upper folded edge part (2), and a first channel (201) is formed between the upper folded edge part (2) and the baffle part (1). The first channel (201) is used to pass through the first wire (4). The lower end of the enclosure (1) has a folded edge (3), and a second channel (301) is formed between the folded edge (3) and the enclosure (1). The second channel (301) is used to pass through the second wire (5). The upper folded edge (2) and the lower folded edge (3) are located on the same side of the enclosure part (1).
2. A bicycle basket according to claim 1, characterized in that, The basket also includes a first iron pipe (6) and a second iron pipe (7), the first iron pipe (6) being connected to the upper folded edge (2) and the second iron pipe (7) being connected to the lower folded edge (3).
3. A bicycle basket according to claim 2, characterized in that, The first iron pipe (6) is spot-welded to the upper folded edge (2); The second iron pipe (7) is spot welded to the lower folded edge (3).
4. A bicycle basket according to claim 1, characterized in that, The upper folded edge (2) has a gap between the end away from the enclosure part (1) and the side wall of the enclosure part (1), and / or the lower folded edge (3) has a gap between the end away from the enclosure part (1) and the side wall of the enclosure part (1).
5. A bicycle basket according to claim 4, characterized in that, The first channel (201) is a rectangular channel, and / or the second channel (301) is a rectangular channel.
6. A bicycle basket according to claim 4, characterized in that, The upper folded edge (2) has an arc-shaped cross section, and / or the lower folded edge (3) has an arc-shaped cross section.
7. A bicycle basket according to claim 1, characterized in that, The enclosure (1) has a notch, and a connector (9) for connecting to the frame of an electric bicycle is connected to the notch.
8. A bicycle basket according to claim 6, characterized in that, The basket also includes a base (8), which is connected to one end of the enclosure (1) near the lower folded edge (3).
9. A bicycle basket according to claim 1, characterized in that, The enclosure (1) has multiple through holes (101).
10. An electric bicycle, characterized in that, Includes a basket as described in any one of claims 1-9.