Spray moisturizing device for fan concrete foundation maintenance

By designing a spray moisturizing device with a circular water storage tank and support rod structure, the problem of uneven spraying of the concrete foundation of the wind turbine was solved, realizing automated spraying, improving efficiency and saving water resources.

CN223838068UActive Publication Date: 2026-01-27中国电建集团贵州工程有限公司
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Patent Information

Application Number
CN202423323631.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-27
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, the spraying of concrete foundations for wind turbines is not uniform enough, the spraying process is cumbersome and can easily affect the concrete surface, and the need for manual pushing of a trolley leads to low efficiency.

Method used

Design a spray moisturizing device for the curing of concrete foundations for wind turbines. It adopts a circular water storage tank and support rod structure. The spraying range and angle are adjusted by an angle limiting mechanism and a positioning mechanism. Combined with telescopic spray components and atomizing nozzles, it realizes automated spraying.

Benefits of technology

It improves spray uniformity and efficiency, reduces manual labor, avoids damage to concrete surfaces, and saves water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wind power equipment, in particular to a spray moisturizing device for fan concrete foundation maintenance, which comprises a circular water storage tank, a support rod is hinged to the periphery of the circular water storage tank through an angle limiting mechanism, and a sliding sleeve is slidably connected to the surface of the support rod through a positioning mechanism. A telescopic spraying assembly is arranged between the sliding sleeve and the circular water storage tank, sliding parts are arranged at the outer ends of the four supporting rods, and the top of the circular water storage tank is movably connected with a water storage tank through a placement assembly. The round water storage tank can be supported through the four supporting rods, the spraying range of the atomization nozzles on the corrugated pipe can be adjusted by adjusting the sliding sleeves on the surfaces of the supporting rods, waste of water resources is reduced, the angles of the four supporting rods can be adjusted through the fixing pins, the spraying angle can be controlled, and the device is suitable for different draught fan foundations. The structure is simple, and the labor amount of workers can be reduced.
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Description

Technical Field

[0001] This utility model relates to the field of wind power equipment technology, and in particular to a spray moisturizing device for the curing of wind turbine concrete foundations. Background Technology

[0002] Wind turbines, also known as wind power generators, are devices that convert wind energy into electrical energy. Due to their considerable weight, direct installation on the ground can easily lead to foundation settlement and instability. Therefore, concrete foundations are required when constructing wind power equipment. The concrete foundation of the wind turbine primarily serves to bear weight, isolate vibrations, and facilitate installation and adjustment. Since concrete requires curing during pouring, spraying equipment is needed to maintain the soil humidity at 60% or higher to prevent it from becoming too dry.

[0003] Currently, spray curing of concrete typically involves using a trolley carrying a water tank for mobile spraying. For example, Chinese Patent Publication No. "CN221702261 U" discloses a concrete pouring surface curing device, which includes a mobile trolley. A storage box is fixedly installed on the upper end of the mobile trolley. A water spray curing device is installed on the left side inside the storage box and extends to the bottom of the mobile trolley. A dust cleaning component is installed on the right side inside the storage box and extends to the right end of the mobile trolley.

[0004] Because the wind turbine foundation is a circular cast-in-place structure, the current spraying equipment is prone to uneven spraying when spraying the wind turbine foundation. In addition, workers need to push the trolley back and forth to spray, which is cumbersome and makes it difficult to spray the wind turbine foundation evenly. The spraying efficiency is not only low, but the workers' trampling can also affect the concrete surface. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as uneven spraying, cumbersome and uneven spraying process, and the potential impact of workers stepping on the concrete surface. Therefore, this invention proposes a spray moisturizing device for the curing of wind turbine concrete foundations.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A spray moisturizing device for curing concrete foundations of wind turbines is designed, including a circular water storage tank. Support rods are hinged around the circular water storage tank through an angle limiting mechanism, and a sliding sleeve is slidably connected to the surface of the support rods through a positioning mechanism. A telescopic spray assembly is provided between the sliding sleeve and the circular water storage tank. Sliding parts are provided at the outer ends of the four support rods. A water tank is movably connected to the top of the circular water storage tank through a placement assembly.

[0008] Furthermore, the angle limiting mechanism includes several side plates fixed around the circular water tank, connecting blocks fixed at the inner ends of the four support rods, and annularly distributed through holes opened on the surface of the connecting blocks. A fixing pin is threadedly connected to the surface of one side plate, and the fixing pin engages with the through holes.

[0009] Furthermore, the positioning mechanism includes several positioning holes formed on the surface of the support rod, a U-shaped frame fixed on the surface of the sliding sleeve, an insert rod slidably connected to the top of the U-shaped frame, a fixing post fixed to the bottom of the insert rod, a spring sleeved on the surface of the insert rod, and the upper and lower sides of the spring respectively abutting against the surfaces of the U-shaped frame and the fixing post.

[0010] Furthermore, two guide strips are fixed to the inner side of the sliding sleeve, and guide grooves are provided on both sides of the support rod, with the guide strips slidably connected to the guide grooves.

[0011] Furthermore, the telescopic spray assembly includes four corrugated pipes connected to the bottom of the circular water storage tank. The surface of the corrugated pipes is provided with several equidistant fixed boxes. Atomizing nozzles are connected to the bottom of the fixed boxes. The outermost fixed box is fixed to the sliding sleeve by a connecting rod.

[0012] Furthermore, the placement assembly includes several columns fixed to the top of the circular water tank, with a placement rack having an opening at the bottom fixed to the top of each column. A gate valve is connected to the bottom of the water tank, and a threaded pipe is connected to the top of the circular water tank. The bottom of the gate valve has an internal threaded pipe for connecting with the threaded pipe, and the bottom of the gate valve is fixed to the threaded pipe.

[0013] The present invention proposes a spray moisturizing device for the curing of concrete foundations for wind turbines. The advantages are as follows: the present invention can support a circular water storage tank with four support rods, and the spraying range of the atomizing nozzles on the corrugated pipe can be adjusted by adjusting the sliding sleeves on the surface of the support rods, thereby reducing water waste. The angle of the four support rods can be adjusted by fixing pins, thereby controlling the spraying angle and adapting to different wind turbine foundations. It is not only simple in structure, but also reduces the workload of workers and improves the efficiency of maintenance. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention. Figure 1 ;

[0015] Figure 2 This is a three-dimensional structural diagram of the present invention. Figure 2 ;

[0016] Figure 3 This is a partial three-dimensional structural schematic diagram of the present invention;

[0017] Figure 4 This utility model Figure 1 A magnified view of a section at point A in the middle;

[0018] Figure 5 This utility model Figure 3 A magnified view of a section at point B.

[0019] In the diagram: 1. Circular water storage tank; 2. Angle limiting mechanism; 21. Side plate; 22. Connecting block; 23. Through hole; 24. Fixing pin; 3. Support rod; 4. Positioning mechanism; 41. Positioning hole; 42. U-shaped frame; 43. Insert rod; 44. Fixing column; 45. Spring; 5. Sliding sleeve; 6. Telescopic spray assembly; 61. Corrugated pipe; 62. Fixing box; 63. Atomizing nozzle; 64. Connecting rod; 7. Sliding part; 8. Placement assembly; 81. Column; 82. Placement frame; 83. Gate valve; 84. Threaded pipe; 9. Water storage tank; 10. Guide strip; 11. Guide groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-5 A spray moisturizing device for the curing of concrete foundations for wind turbines includes a circular water tank 1. Support rods 3 are hinged around the perimeter of the circular water tank 1 via an angle limiting mechanism 2. Sliding sleeves 5 are slidably connected to the surface of the support rods 3 via a positioning mechanism 4. A telescopic spray assembly 6 is provided between the sliding sleeves 5 and the circular water tank 1. Sliding elements 7 are provided at the outer ends of the four support rods 3. In this embodiment, the sliding elements 7 are preferably configured as universal wheels with brakes. A water tank 9 is movably connected to the top of the circular water tank 1 via a placement assembly 8. This spray moisturizing device supports the circular water tank 1 via the four support rods 3. The spraying range of the atomizing nozzles 63 on the corrugated pipe 61 can be adjusted by adjusting the sliding sleeves 5 on the surface of the support rods 3, reducing water waste. The angle of the four support rods 3 can be adjusted via a fixing pin 24, controlling the spraying angle to adapt to different wind turbine foundations. It not only has a simple structure but also reduces the workload of workers and improves maintenance efficiency.

[0022] In this embodiment, the angle limiting mechanism 2 includes several side plates 21 fixed around the circular water storage tank 1, connecting blocks 22 fixed at the inner ends of the four support rods 3, and annularly distributed through holes 23 opened on the surface of the connecting blocks 22. A fixing pin 24 is threadedly connected to the surface of one side plate 21, and the fixing pin 24 is engaged with the through hole 23. The angle of the four support rods 3 can be adjusted by the fixing pin 24, and the spraying angle can be controlled.

[0023] Furthermore, the positioning mechanism 4 includes several positioning holes 41 formed on the surface of the support rod 3, a U-shaped frame 42 fixed on the surface of the sliding sleeve 5, an insert rod 43 slidably connected to the top of the U-shaped frame 42, a fixing post 44 fixed to the bottom of the insert rod 43, a spring 45 sleeved on the surface of the insert rod 43, and the upper and lower sides of the spring 45 respectively abut against the surfaces of the U-shaped frame 42 and the fixing post 44. The fixing post 44 and the insert rod 43 can adjust the position of the sliding sleeve 5, which facilitates the control of the spraying range.

[0024] Furthermore, two guide strips 10 are fixed to the inner side of the sliding sleeve 5, and guide grooves 11 are provided on both sides of the support rod 3. The guide strips 10 and guide grooves 11 are slidably connected. The guide strips 10 and guide grooves 11 can limit the sliding sleeve 5 and prevent it from flipping over during sliding.

[0025] Furthermore, the telescopic spray assembly 6 includes four corrugated pipes 61 connected to the bottom of the circular water storage tank 1. The surface of the corrugated pipes 61 is provided with several equidistant fixed boxes 62. Atomizing nozzles 63 are connected to the bottom of the fixed boxes 62. The outermost fixed box 62 is fixed to the sliding sleeve 5 by a connecting rod 64. The corrugated pipes 61 can be adjusted in conjunction with the sliding sleeve 5, and the several atomizing nozzles 63 can be adjusted.

[0026] It should be noted that the placement assembly 8 includes several columns 81 fixed to the top of the circular water storage tank 1. The top of each column 81 is fixed with a placement rack 82 with an opening at the bottom. A gate valve 83 is connected to the bottom of the water storage tank 9, and a threaded pipe 84 is connected to the top of the circular water storage tank 1. The bottom of the gate valve 83 is threadedly connected to the threaded pipe 84. The placement rack 82 at the top facilitates the placement of the water storage tank 9, and the threaded pipe 84 can be connected to the threaded pipe 84 at the top of the circular water storage tank 1, which facilitates the disassembly of the water storage tank 9.

[0027] Working method: When performing spray maintenance, first place the water storage tank 9 on top of the placement frame 82 and fill it with enough water. Then connect the threaded pipe 84 to the gate valve 83. The operator places the four support rods 3 of the device on the periphery of the fan foundation. Then unscrew the fixing pin 24 and rotate the four support rods 3 to adjust the support angle. Then tighten the fixing pin 24 again. Then pull the insertion rod 43 and the fixing column 44 and squeeze the spring 45 to adjust the sliding sleeve 5. The sliding sleeve 5 can drive the bottom corrugated pipe 61 and the atomizing nozzle 63 to adjust. When maintenance is required, simply open the gate valve 83 to enter the circular water storage tank 1 and spray it out through the corrugated pipe 61 and the atomizing nozzle 63 to perform spray maintenance on the bottom circular area. The water in the water storage tank 9 generates water pressure under the action of gravity and is sprayed out through the atomizing nozzle 63.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A spray moisturizing device for curing concrete foundations of wind turbines, comprising a circular water storage tank (1), characterized in that: The circular water tank (1) is hinged with support rods (3) around its perimeter by an angle limiting mechanism (2), and a sliding sleeve (5) is slidably connected to the surface of the support rods (3) by a positioning mechanism (4). A telescopic spray assembly (6) is provided between the sliding sleeve (5) and the circular water tank (1). Sliding parts (7) are provided at the outer ends of the four support rods (3). A water tank (9) is movably connected to the top of the circular water tank (1) by a placement assembly (8).

2. The spray moisturizing device for curing concrete foundations of wind turbines according to claim 1, characterized in that: The angle limiting mechanism (2) includes several side plates (21) fixed around the circular water tank (1), connecting blocks (22) are fixed at the inner ends of the four support rods (3), and through holes (23) distributed in an annular pattern are opened on the surface of the connecting blocks (22). A fixing pin (24) is threadedly connected to the surface of one side plate (21), and the fixing pin (24) is engaged with the through hole (23).

3. The spray moisturizing device for curing concrete foundations of wind turbines according to claim 1, characterized in that: The positioning mechanism (4) includes several positioning holes (41) on the surface of the support rod (3), a U-shaped frame (42) is fixed on the surface of the sliding sleeve (5), an insert rod (43) is slidably connected to the top of the U-shaped frame (42), a fixing post (44) is fixed at the bottom of the insert rod (43), a spring (45) is sleeved on the surface of the insert rod (43), and the upper and lower sides of the spring (45) respectively abut against the surfaces of the U-shaped frame (42) and the fixing post (44).

4. The spray moisturizing device for curing concrete foundations of wind turbines according to claim 1, characterized in that: Two guide strips (10) are fixed on the inner side of the sliding sleeve (5), and guide grooves (11) are provided on both sides of the support rod (3). The guide strips (10) and guide grooves (11) are slidably connected.

5. A spray moisturizing device for curing concrete foundations of wind turbines according to claim 1, characterized in that: The telescopic spray assembly (6) includes four corrugated pipes (61) connected to the bottom of the circular water storage tank (1). The surface of the corrugated pipes (61) is provided with several equidistant fixed boxes (62). Atomizing nozzles (63) are connected to the bottom of the fixed boxes (62). The outermost fixed box (62) is fixed to the sliding sleeve (5) by a connecting rod (64).

6. A spray moisturizing device for curing concrete foundations of wind turbines according to claim 1, characterized in that: The placement assembly (8) includes several columns (81) fixed to the top of the circular water tank (1). The top of the columns (81) is fixed with a placement rack (82) with an opening at the bottom. A gate valve (83) is connected to the bottom of the water tank (9). A threaded pipe (84) is connected to the top of the circular water tank (1). The bottom of the gate valve (83) is fixed to the threaded pipe (84).

Citation Information

Patent Citations

  • Concrete pouring surface curing device

    CN221702261U