Forklift battery inclined leakage test device

Abstract

The utility model discloses a forklift battery inclination leakage test device comprising a pedestal, the pedestal is connected with a support, and the top end of the support is rotatably connected with a lower box body; a lower box body is connected in the lower box body, and an upper box body is rotationally connected to one side of the lower box body; a closed space is defined by the upper box body and the lower box body, an upper box body vertically corresponding to the lower box body is connected into the upper box body, and one side of the upper box body is connected with one side of the lower box body through a locking piece. The end parts of the upper box body and the lower box body are connected with positioning sleeves, the bracket is connected with a positioning handle, and the positioning handle can be inserted into the positioning sleeves; the upper box body and the lower box body are both made of polyester plastics, and the lower box body and the upper box body are both in a semi-cylindrical shape. Compared with the prior art, the lead-acid battery inclination test device is simple in structure and convenient to use, can accurately carry out the lead-acid battery inclination test, tests the real liquid leakage condition of the lead-acid battery, and avoids the non-professional phenomenon that the performance of the battery is detected only by manual inclination of an employee at present.

Description

Technical Field

[0001] This utility model relates to the technical field of lead-acid battery testing devices, and in particular to a forklift battery tilting and leakage testing device. Background Technology

[0002] Lead-acid batteries (VRLA) are rechargeable batteries whose electrodes are primarily made of lead and its oxides, and whose electrolyte is sulfuric acid solution. In the discharged state, the positive electrode is mainly composed of lead dioxide, and the negative electrode is mainly composed of lead; in the charged state, both the positive and negative electrodes are mainly composed of lead sulfate.

[0003] The national recommended standard GB / T34432-2017, "Safety Specifications for Electric Industrial Vehicles," requires regulations on the safety of electrical systems in electric industrial vehicles (including forklifts). Although it does not directly mention tilt testing, the requirements related to battery installation, securing, and vehicle stability indirectly relate to battery safety under tilt conditions. For example, it requires that battery securing devices prevent battery displacement or detachment during normal vehicle operation and anticipated abnormal operating conditions (such as tilting at a certain angle), ensuring the safety of the vehicle and personnel. The international standard ISO 3691-4:2020, "Safety Requirements and Verification for Industrial Vehicles," also specifies battery performance under tilt conditions to ensure that batteries do not cause short circuits, leaks, or other hazards when the vehicle is tilted.

[0004] According to the aforementioned standards, after the lead-acid batteries for forklifts are manufactured, they need to undergo a tilt test in accordance with national and international standards. However, the current tilt test only involves a slight manual tilt to check for leaks, and then it ends, without continuous testing over a certain period of time.

[0005] Therefore, there is an urgent need for a professional forklift battery tilting and leakage testing device. Utility Model Content

[0006] The purpose of this invention is to provide a forklift battery tilting and leakage testing device. It has a simple structure and is easy to use. It can accurately perform lead-acid battery tilting tests to detect the actual leakage of lead-acid batteries, avoiding the unprofessional practice of relying solely on manual tilting by employees to test battery performance, thus solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A forklift battery tilting leakage test device includes a base, a bracket connected to the base, and a lower housing rotatably connected to the top of the bracket; a lower box body is connected inside the lower housing, and an upper housing is rotatably connected to one side of the lower housing; the upper housing and the lower housing form a sealed space, and an upper box body corresponding to the lower box body is connected inside the upper housing, and one side of the upper housing and the lower box body are connected by a locking member; positioning sleeves are connected to the ends of the upper housing and the lower box body, and positioning handles are connected to the bracket, the positioning handles being able to be inserted into the positioning sleeves.

[0009] A further improvement of this utility model is that both the upper and lower boxes are made of polyester plastic, both the lower and upper boxes are semi-cylindrical, the top of the support is connected to a bearing seat, and the lower box is rotatably connected to the bearing seat through the rotating shafts at both ends.

[0010] A further improvement of this utility model is that the upper box and the lower box are two sets arranged side by side, and the upper box and the lower box together form a receiving cavity. The upper box and the upper housing are integrally formed or separately installed, and the lower box and the lower housing are integrally formed or separately installed.

[0011] A further improvement of this utility model is that the upper opening of the lower box body is provided with a notch A, and the lower opening of the upper box body is provided with a notch B.

[0012] A further improvement of this utility model is that the handle is U-shaped and there are two sets of handles arranged symmetrically on the left and right; the two ends of the bracket are provided with two through holes, the two ends of the handle are inserted into the through holes, and one end of the handle can be inserted into the positioning sleeve.

[0013] A further improvement of this utility model is that the positioning sleeves are arranged in a circular array at both ends of the upper and lower boxes.

[0014] A further improvement of this utility model is that a leakage hole is provided at the bottom of the lower box, and a rubber stopper is connected to the leakage hole.

[0015] A further improvement of this utility model is that the locking element is a latch, and the latches are arranged in two symmetrical sets.

[0016] A further improvement to this invention is that a transparent acrylic or glass window is connected to the upper housing.

[0017] The beneficial effects of this utility model are:

[0018] This utility model of a forklift battery tilting and leakage testing device has a simple structure and is easy to use. It can accurately perform tilting tests on lead-acid batteries to test the actual leakage situation and whether the performance is safe and reliable. It avoids the unprofessional phenomenon of relying solely on employees to manually tilt and test battery performance.

[0019] The forklift battery tilting and leakage test device of this utility model has a notch A at the upper opening of the lower box to facilitate easy alignment and insertion of the lead-acid battery; and a notch B at the lower opening of the upper box to facilitate closing the upper box when the lead-acid battery is too high.

[0020] The forklift battery tilting and leakage test device of this utility model has a U-shaped handle for easy insertion and removal by the operator.

[0021] The forklift battery tilting leakage test device of this utility model has a leakage hole at the bottom of the lower box and a rubber stopper connected to the leakage hole. When the lead-acid battery leaks, the rubber stopper can be removed to drain the acid.

[0022] The forklift battery tilting and leakage test device of this utility model has a transparent window connected to the upper box, which makes it convenient for staff to observe the internal condition of the box. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0024] Figure 2 This is a schematic diagram of the overall structure of this utility model.

[0025] In the diagram: 1-base, 2-bracket, 201-bearing seat, 3-lower housing, 301-rotating shaft, 302-leakage hole, 4-lower box, 401-notch A, 5-upper housing, 501-viewing window, 6-upper box, 601-notch B, 7-positioning sleeve, 8-handle, 9-rubber stopper, 10-lock, 11-lead-acid battery. Detailed Implementation

[0026] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0027] Example 1: As Figures 1-2 As shown, a forklift battery tilting leakage test device includes a base 1, a bracket 2 connected to the base 1, and a lower housing 3 rotatably connected to the top of the bracket 2; a lower box 4 is connected inside the lower housing 3, and an upper housing 5 is rotatably connected to one side of the lower housing 3; the upper housing 5 and the lower housing 3 together form a sealed space, and an upper box 6 corresponding to the lower box 4 is connected inside the upper housing 5, and one side of the upper housing 5 and the lower housing 3 are connected by a locking member; positioning sleeves 7 are connected to the ends of the upper housing 5 and the lower housing 3, and a positioning handle 8 is connected to the bracket 2, which can be inserted into the positioning sleeve 7.

[0028] Both the upper housing 5 and the lower housing 3 are made of polyester plastic. Both the lower housing 3 and the upper housing 5 are semi-cylindrical. The top of the bracket 2 is connected to the bearing seat 201. The lower housing 3 is rotatably connected to the bearing seat 201 through the rotating shafts 301 at both ends.

[0029] The upper box 6 and the lower box 4 are two sets arranged side by side. The upper box 6 and the lower box 4 together form a receiving cavity. The upper box 6 and the upper box 5 are integrally formed, and the lower box 4 and the lower box 3 are integrally formed.

[0030] The upper opening of the lower box 4 has a notch A401, and the lower opening of the upper box 6 has a notch B601.

[0031] The handle 8 is U-shaped and there are two sets of handles 8 arranged symmetrically on the left and right sides; the two ends of the bracket 2 are provided with two through holes, the two ends of the handle 8 are inserted into the through holes, and one end of the handle 8 can be inserted into the positioning sleeve 7.

[0032] The positioning sleeves 7 are arranged in a circular array at both ends of the upper box 5 and the lower box 3.

[0033] The bottom of the lower housing 3 is provided with a leakage hole 302, and a rubber stopper 9 is connected to the leakage hole 302.

[0034] The locking element is a latch 10, and there are two sets of latches 10 arranged symmetrically.

[0035] Example 2: This example is a further improvement on Example 1. The main improvement is that, in Example 1, the internal condition of the box could not be observed during use; while in this example, the above-mentioned defect can be avoided. Specifically:

[0036] A transparent glass viewing window 501 is connected to the upper housing 5. In this embodiment, the transparent viewing window 501 on the upper housing 5 facilitates the observation of the interior of the housing by the staff.

[0037] Apart from the above, this embodiment is exactly the same as Embodiment 1, and will not be described again here.

[0038] The specific working principle of this utility model is as follows:

[0039] The upper box 6 and the lower box 4 together form a receiving cavity, the size of which can be customized according to actual usage requirements. In addition, the upper box 6 and the upper housing 5, and the lower box 4 and the lower housing 3 can also be configured as separate structures, with different upper box 6 and lower box 4 replaced according to different sizes of lead-acid batteries 11.

[0040] In use, first place the two lead-acid batteries 11 into the lower box 4 of the lower housing 3, then close the upper housing 5. The lead-acid batteries 11 are housed in the cavity formed by the upper box 6 and the lower box 4, and the two latches 10 are fastened. Then, adjust the tilt angle according to the test requirements, such as 30°, 45°, 60°, 90°, etc., and insert the handle 8. Let it stand for the corresponding time, such as 1 hour, 2 hours, 24 hours, 48 ​​hours, 72 hours, etc. During the standing time, you can observe whether there is any leakage in the lead-acid batteries 11 through the upper glass window 501. After the standing time is completed, test the other performance of the lead-acid batteries 11 to ensure they are safe and reliable.

[0041] This utility model has a simple structure and is easy to use. It can accurately perform tilt tests on lead-acid batteries 11 to test the actual leakage of lead-acid batteries 11, avoiding the unprofessional phenomenon of relying solely on employees to manually tilt and test battery performance.

[0042] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent transformations or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A forklift battery tilting and leakage test device, characterized in that: Includes a base (1), a bracket (2) connected to the base (1), and a lower box (3) rotatably connected to the top of the bracket (2); a lower box (4) is connected to the lower box (3), and an upper box (5) is rotatably connected to one side of the lower box (3); the upper box (5) and the lower box (3) together form a closed space, and an upper box (6) corresponding to the lower box (4) is connected inside the upper box (5), and one side of the upper box (5) and the lower box (3) are connected by a locking member; a positioning sleeve (7) is connected to the ends of the upper box (5) and the lower box (3), and a positioning handle (8) is connected to the bracket (2), and the positioning handle (8) can be inserted into the positioning sleeve (7).

2. The forklift battery tilting and leakage test device as described in claim 1, characterized in that: The upper box (5) and the lower box (3) are both made of polyester plastic. The lower box (3) and the upper box (5) are both semi-cylindrical. The top of the bracket (2) is connected to a bearing seat (201). The lower box (3) is rotatably connected to the bearing seat (201) through the rotating shafts (301) at both ends.

3. A forklift battery tilting and leakage testing device as described in claim 1 or 2, characterized in that: The upper box (6) and the lower box (4) are two sets arranged side by side. The upper box (6) and the lower box (4) together form a receiving cavity. The upper box (6) and the upper box (5) are integrally formed or separately installed. The lower box (4) and the lower box (3) are integrally formed or separately installed.

4. The forklift battery tilting and leakage test device as described in claim 3, characterized in that: The lower box (4) has a notch A (401) at its upper opening, and the upper box (6) has a notch B (601) at its lower opening.

5. The forklift battery tilting and leakage test device as described in claim 1, characterized in that: The handle (8) is U-shaped and there are two sets of handles (8) arranged symmetrically on the left and right; the two ends of the bracket (2) are provided with two through holes, the two ends of the handle (8) are inserted into the through holes, and one end of the handle (8) can be inserted into the positioning sleeve (7).

6. A forklift battery tilting and leakage testing device as described in claim 1 or 5, characterized in that: The positioning sleeves (7) are arranged in a ring array at both ends of the upper box (5) and the lower box (3).

7. The forklift battery tilting and leakage test device as described in claim 1, characterized in that: The bottom of the lower box (3) is provided with a leakage hole (302), and a rubber stopper (9) is connected to the leakage hole (302).

8. The forklift battery tilting and leakage test device as described in claim 1, characterized in that: The locking element is a latch (10), and there are two sets of latches (10) arranged symmetrically.

9. The forklift battery tilting and leakage test device as described in claim 1, characterized in that: The upper housing (5) is connected to a transparent acrylic or glass window (501).

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