Online monitoring device for drying room data

Abstract

The utility model relates to an online monitoring device for drying room data, which mainly solves the problems that in the prior art, when products enter a drying room to be baked, due to baking omission or improper baking, the quality of the products is reduced, and meanwhile, the tracing of customers is inconvenient. According to the technical scheme, the online monitoring device for the drying room data comprises a baking management system (1), a first code scanning gun (2-1), a second code scanning gun (2-2), a drying room control cabinet (3), an unwinding support (4), a first camera (5-1), a second camera (5-2), a drying room (6), a winding support (7), a fresh air pipeline (8), an air outlet pipeline (9), a printer (10) and a fan (11). The method can be used for industrial application of baking leather materials.

Description

Technical Field

[0001] This utility model relates to a device for online monitoring of drying room data. Background Technology

[0002] When products enter the drying oven, missed areas or improper baking can lead to a decline in product quality and even safety hazards. Traditional management methods often rely on manual experience and paper records, making it difficult to ensure accurate execution of each step. Therefore, we urgently need a device for real-time monitoring of drying oven data.

[0003] Chinese patent CN117011087A discloses a baking oven production management system with alarm and reminder functions, relating to the technical field of baking oven production management systems. It includes: a Lot management module for managing the loading of each batch of products, the bundling of each batch, and a unique ID barcode on each bundle; a PDA handheld terminal equipped with an in-and-out APP subsystem, which also scans and identifies the product's ID barcode; a PC terminal for displaying the current status of each oven cavity, including temperature, baking time, and unloading time; and a baking oven for baking products, downloading recipes, and uploading real-time data. This invention uses a PDA in-and-out system, which, being a mobile device, allows for direct on-site operation and prevents material mixing. During in-and-out operation, the PDA scans the barcodes for comparison, replacing manual comparison and mitigating the risk of human error. However, the PDA handheld terminal only identifies product information and uploads it to the server, failing to ensure that the product has actually been baked, thus not meeting customer traceability requirements. Furthermore, the baking oven is a mobile device used solely for dehumidification and is not a continuous operation system. Summary of the Invention

[0004] The technical problem to be solved by this utility model is that, in the prior art, when products enter the drying room for baking, the quality of the products decreases due to insufficient baking or improper baking, and it is also inconvenient for customers to trace the source. The present invention provides a device for online monitoring of drying room data, which has the advantages of improving product quality and facilitating traceability.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A device for online monitoring of drying room data, characterized in that it includes: a drying management system 1, a first barcode scanner 2-1, a second barcode scanner 2-2, a drying room control cabinet 3, an unwinding bracket 4, a first camera 5-1, a second camera 5-2, a drying room 6, a rewinding bracket 7, a fresh air duct 8, an exhaust air duct 9, a printer 10, and a fan 11; wherein, the drying management system 1 and the first barcode scanner 2-1 are wirelessly connected, the drying room control cabinet 3 is located on the side of the drying room 6, the unwinding bracket 4 and the rewinding bracket 7 allow the product to pass through the drying room 6, and the first camera 5-1 and the second camera 5-2 are respectively located on the unwinding bracket 4 and the rewinding bracket 7. Above the roll support 4 and the take-up support 7, the fresh air duct 8 and the exhaust air duct 9 are located above the drying chamber 6. The second barcode scanner 2-2 and the printer 10 are located on the side of the take-up support 7, and the fan 11 is located at the outlet of the exhaust air duct 9. The baking management system 1 can view the baking process data, product information, feeding diagram, receiving diagram, and equipment status of each unit of the baking equipment corresponding to the products in the drying chamber, and can share the information with customers for convenient customer supervision. The first barcode scanner 2-1 scans the barcode on the product to be baked and triggers the automatic capture function of the first camera 5-1 to upload the real-time product information and feeding diagram to the baking management system 1. The drying chamber control... Cabinet 3 is equipped with an alarm device that monitors product data in real time based on data from the baking management system 1. It compares the baking process parameters set in the recipe with the real-time process parameters of the baking chamber. If the speed, temperature, or airflow exceeds the specified range during product baking, an automatic alarm will sound. The second barcode scanner 2-2 scans the barcode on the baked product and triggers the automatic capture function of the second camera 5-2, uploading real-time product information and receiving images to the baking management system 1. There are 2 to 6 baking chambers 6, with at least one chamber serving as a baking unit and one additional chamber as a cooling unit to prevent orange peel effect on the product. Baking chamber 6 is also equipped with… Temperature sensor; a wind speed sensor and air volume regulating valve are installed at the inlet of the fresh air duct 8 to measure speed and adjust air volume; an air volume regulating valve is installed at the inlet of the air outlet duct 9 to adjust air volume; a wind speed sensor is installed at the inlet and outlet of the fan 11 to measure speed; the printer 10 will print product labels after baking; the product label contains a QR code containing product number, roll number, batch number, baking speed, temperature, air volume, time of entering and leaving the drying room, and pictures of the feeding process, which can provide process data and pictures of feeding and receiving processes during the product baking cycle. Customers can view the baking process data to meet traceability management needs.

[0006] Furthermore, the product is one of sponge, leather, or composite material.

[0007] This utility model provides a device for online monitoring of drying room data, which has the following advantages:

[0008] 1. The barcode scanner of this utility model will display the batch number, length and roll number of the product when scanning the product barcode. The corresponding product formula can be manually selected according to the barcode for baking, which is convenient for monitoring data. At the same time, it will be linked with the camera to capture photos of employees feeding and receiving materials, which can ensure the timeliness of product baking and prevent missed baking.

[0009] 2. The automatic alarm system of this utility model will be triggered when the speed, temperature and air volume parameters exceed the specified range during the product baking process. Otherwise, the leather odor will not be effectively treated, and re-baking may ruin the product. This improves product quality and saves baking energy costs.

[0010] 3. After baking, the printer will print a product label and affix it to the product (containing a QR code with product number, roll number, batch number, baking speed, temperature, air volume, time of entering and leaving the drying room, and pictures of the feeding process). The product label is shipped to the customer along with the product. The customer can scan the QR code on the product label with an electronic device to obtain the process data and pictures of the feeding and receiving process during the product baking cycle, which meets the traceability management requirements and allows the customer to see product information more conveniently.

[0011] This invention not only achieves a zero rate of missed baking or improper baking, thus improving product quality, but also makes customer traceability more convenient. By scanning the product label, customers can learn about the baking process parameters and see photos of the on-site operation, achieving excellent technical results. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of a device for online monitoring of drying room data.

[0013] Figure 1 In the diagram, 1 is the baking management system, 2-1 is the first barcode scanner, 2-2 is the second barcode scanner, 3 is the drying room control cabinet, 4 is the unwinding bracket, 5-1 is the first camera, 5-2 is the second camera, 6 is the drying room, 7 is the winding bracket, 8 is the fresh air duct, 9 is the exhaust air duct, 10 is the printer, and 11 is the barcode scanner. Detailed Implementation

[0014] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0015] Example 1

[0016] A device for online monitoring of drying room data, characterized in that it comprises: a drying management system 1, a first barcode scanner 2-1, a second barcode scanner 2-2, a drying room control cabinet 3, an unwinding bracket 4, a first camera 5-1, a second camera 5-2, a drying room 6, a rewinding bracket 7, a fresh air duct 8, an exhaust air duct 9, a printer 10, and a fan 11; wherein, the drying management system 1 and the first barcode scanner 2-1 are wirelessly connected, the drying room control cabinet 3 is located on the side of the drying room 6, the unwinding bracket 4 and the rewinding bracket 7 allow the product to pass through the drying room 6, the first camera 5-1 and the second camera 5-2 are respectively located above the unwinding bracket 4 and the rewinding bracket 7, the fresh air duct 8 and the ... the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan 11, the printer 10 and the fan The air outlet duct 9 is located above the drying chamber 6. The second barcode scanner 2-2 and printer 10 are located on the side of the take-up bracket 7, and the fan 11 is located at the outlet of the air outlet duct 9. The baking management system 1 can view the baking process data, product information, feeding diagram, receiving diagram, and equipment status of each unit of the baking equipment corresponding to the products in the drying chamber, and can share the information with customers for convenient customer supervision. The first barcode scanner 2-1 scans the barcode on the product to be baked and triggers the automatic capture function of the first camera 5-1 to upload the real-time product information and feeding diagram to the baking management system 1. The drying chamber control cabinet 3 is equipped with an alarm device, which is activated according to the baking schedule. The management system 1 monitors product data in real time, comparing the baking process parameters set in the process formula with the real-time process parameters of the drying room. If the speed, temperature, or airflow exceeds the specified range during the product baking process, an automatic alarm will be triggered. The second barcode scanner 2-2 scans the barcode on the baked product and triggers the automatic capture function of the second camera 5-2 to upload the real-time product information and receiving image to the baking management system 1. There are 2 to 6 drying rooms 6, with at least one drying room serving as a baking unit and the other as a cooling unit to prevent the product from developing an orange peel effect. The drying room 6 is also equipped with a temperature sensor. A wind speed sensor and an air volume regulating valve are installed at the inlet of the fresh air duct 8 to measure speed and adjust air volume; an air volume regulating valve is installed at the inlet of the outlet air duct 9 to adjust air volume; a wind speed sensor is installed at the inlet and outlet of the fan 11 to measure speed; the printer 10 will print a product label after baking; the product label contains a QR code containing the product number, roll number, batch number, baking speed, temperature, air volume, entry and exit time of the drying room, and images of the feeding process, which can provide process data and feeding and receiving process images during the product baking cycle. Customers can view the baking process data to meet traceability management needs.

[0017] Furthermore, the product is one of sponge, leather, or composite material.

[0018] This utility model provides a device for online monitoring of drying room data, which has the following advantages:

[0019] 1. The barcode scanner of this utility model will display the batch number, length and roll number of the product when scanning the product barcode. The corresponding product formula can be manually selected according to the barcode for baking, which is convenient for monitoring data. At the same time, it will be linked with the camera to capture photos of employees feeding and receiving materials, which can ensure the timeliness of product baking and prevent missed baking.

[0020] 2. The automatic alarm system of this utility model will be triggered when the speed, temperature and air volume parameters exceed the specified range during the product baking process. Otherwise, the leather odor will not be effectively treated, and re-baking may ruin the product. This improves product quality and saves baking energy costs.

[0021] 3. After baking, the printer will print a product label and affix it to the product (containing a QR code with product number, roll number, batch number, baking speed, temperature, air volume, time of entering and leaving the drying room, and pictures of the feeding process). The product label is shipped to the customer along with the product. The customer can scan the QR code on the product label with an electronic device to obtain the process data and pictures of the feeding and receiving process during the product baking cycle, which meets the traceability management requirements and allows the customer to see product information more conveniently.

[0022] This invention not only achieves a zero rate of missed baking or improper baking, thus improving product quality, but also makes customer traceability more convenient. By scanning the product label, customers can learn about the baking process parameters and see photos of the on-site operation, achieving excellent technical results.

Claims

1. A device for online monitoring of drying room data, characterized in that, include: The baking management system (1), the first barcode scanner (2-1), the second barcode scanner (2-2), the oven control cabinet (3), the unwinding bracket (4), the first camera (5-1), the second camera (5-2), the oven (6), the rewinding bracket (7), the fresh air duct (8), the exhaust air duct (9), the printer (10), and the fan (11) are all included. Among them, the baking management system (1) and the first barcode scanner (2-1) are wirelessly connected. The oven control cabinet (3) is located on the side of the oven (6). The unwinding bracket (4) and the rewinding bracket (7) allow the product to pass through the oven (6). The first camera (5-1) and the second camera (5-2) are located above the unwinding bracket (4) and the rewinding bracket (7), respectively. The fresh air duct (8) and the exhaust air duct (9) are located above the drying chamber (6), the second barcode scanner (2-2) and the printer (10) are located on the side of the take-up bracket (7), and the fan (11) is located at the outlet of the exhaust air duct (9); the baking management system (1) can see the baking process data, product information, feeding diagram, receiving diagram and equipment status of each unit of the baking equipment corresponding to the drying chamber products, and can share the information with customers for convenient customer supervision; the first barcode scanner (2-1) scans the barcode on the product to be baked and triggers the automatic capture function of the first camera (5-1) to upload the real-time product information and feeding diagram to the baking management system (1); the drying chamber control The cabinet (3) is equipped with an alarm device. It monitors product data in real time based on the data from the baking management system (1). It compares the baking process parameters set in the process formula with the real-time process parameters of the baking room. If the speed, temperature and air volume of the product exceed the specified range during the baking process, it will automatically alarm. The second barcode scanner (2-2) scans the barcode on the product after baking and triggers the automatic capture function of the second camera (5-2) to upload the real-time product information and receiving picture to the baking management system (1). There are 2 to 6 baking rooms (6). At least the first baking room is a baking unit, and the next baking room is a cooling unit to prevent the product from developing an orange peel effect. At the same time, the baking room (6) A temperature sensor is installed; a wind speed sensor and an air volume regulating valve are installed at the inlet of the fresh air duct (8) to measure speed and adjust air volume; an air volume regulating valve is installed at the inlet of the air outlet duct (9) to adjust air volume; a wind speed sensor is installed at the inlet and outlet of the fan (11) to measure speed; the printer (10) will print a product label after baking; the product label is a QR code containing the product number, roll number, batch number, baking speed, temperature, air volume, time of entering and leaving the baking room, and pictures of the feeding process, which can provide process data and pictures of feeding and receiving processes during the product baking cycle. Customers can view the baking process data to meet the traceability management requirements.

2. The device for online monitoring of drying room data according to claim 1, characterized in that, The product is one of sponge, leather, or composite material.

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