Automatic drainage device of air compressor degreaser

Abstract

The utility model discloses an automatic drainage device of an air compressor degreaser, which relates to the technical field of air compressor equipment and comprises a tank body and a feed pipe mounted at the upper end of the tank body in a penetrating manner. A water outlet penetrates through the lower end of the tank body, a three-way pipe is fixedly mounted at the lower end of the water outlet, an emergency water drainage pipe is arranged at the lower end of the three-way pipe, an automatic water drainage mechanism is arranged at the lower end of the tank body, a Y-shaped filter is arranged at the left end of the three-way pipe, and an intercepting net is arranged in the lower end of the Y-shaped filter. Water in the tank body is drained through a water outlet in the lower end of the tank body, the time relay is started at regular time, the time relay starts the electromagnetic valve, the electromagnetic valve is opened, the water is drained into the Y-shaped filter through the water outlet and the three-way pipe, and an intercepting net in the Y-shaped filter intercepts filterable impurities to prevent blockage. Water is discharged through a water outlet pipe at the right end of the electromagnetic valve, normal work of the degreaser is ensured through an efficient drainage system, and the equipment shutdown time caused by the drainage problem is shortened.

Description

TECHNICAL FIELD

[0001] The utility model relates to air compressor equipment technical field, concretely is a kind of automatic drainage device of air compressor oil remover. BACKGROUND

[0002] In the operation process of air compressor, the performance of oil remover is crucial, however, the traditional air compressor oil remover has many significant problems in drainage and filtration.

[0003] In terms of drainage, the traditional drainage method is often inefficient, and cannot effectively drain the oil and water accumulated in the oil remover in time, resulting in the occupation of the internal space of the oil remover, affecting the normal work of the oil remover, and further reducing the operation efficiency of the entire air compressor system. Due to the unsmooth drainage, blockage phenomenon is easy to occur, increasing the risk of equipment failure. The previous drainage device mostly relies on manual operation, not only increasing the labor cost, but also easily leading to delayed drainage or improper operation due to human negligence, affecting the stable operation of the equipment. The traditional drainage device often cannot respond quickly and effectively, which may cause more serious equipment failure and affect the continuity of production.

[0004] CN221460164U is a chemical oil remover without power stirring, including the main body of chemical oil remover, characterized in that: a central reaction bin is arranged inside the main body, a water inlet mixing chamber and a stirring chamber are arranged in the central reaction bin, a plurality of guide plates are arranged in the water inlet mixing chamber, two layers of baffles are arranged in the stirring chamber, and a plurality of porous suspended balls are arranged below each layer of baffles; a water inlet pipeline is arranged below the water inlet mixing chamber, and the water inlet pipeline extends outside the main body. In use, the above-mentioned oil remover has a small spherical automatic drainage valve drainage port, resulting in slow drainage speed and unsmooth drainage. Manual discharge is required. However, it still has other problems, such as in the filtration aspect, the traditional filtration method has poor effect and cannot effectively remove impurities such as oil mist, oil droplets, dust, moisture and the like in compressed air, resulting in substandard compressed air quality, inability to fully filter impurities, and accumulation of impurities inside the equipment, accelerating equipment wear and aging, shortening equipment service life, poor filtration effect increasing equipment maintenance cost, frequent maintenance and replacement of parts not only consuming time and money, but also affecting production progress. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide an automatic drainage device for air compressor oil remover to solve the problems of small spherical automatic drainage valve drainage port, slow drainage speed, unsmooth drainage, manual discharge and inability to effectively remove impurities such as oil mist, oil droplets, dust, moisture and the like in compressed air.

[0006] To achieve the above object, the utility model provides following technical scheme: an automatic drainage device of air compressor oil remover, including jar body and jar body upper end through installation's feed pipe, the jar body lower end is equipped with the drain, and the drain lower end is fixedly installed with the tee bend, and the tee bend lower end is provided with emergency drain pipe, the jar body lower end is provided with automatic drainage mechanism, and the tee bend left end is provided with Y type filter, and Y type filter lower end inside is provided with the intercepting screen, the jar body inside upper end is fixedly installed with the filter screen, and the jar body inside upper end is fixedly installed with first filter layer, and first filter layer is installed in the filter screen lower end, and first filter layer is made of filter cotton, the jar body inside is provided with filter mechanism, and the jar body inside middle is fixedly installed with second filter layer, and second filter layer is installed in first filter layer, and second filter layer is made of polyester fiber.

[0007] Further, the automatic drainage mechanism includes a switch cover provided at the lower end of the Y-shaped filter, an electromagnetic valve is fixedly installed at the right end of the Y-shaped filter, and a time relay is provided at the upper end of the electromagnetic valve.

[0008] Further, the time relay is connected to the electromagnetic valve, and a water outlet pipe is fixedly installed at the right end of the electromagnetic valve.

[0009] Further, the filter mechanism includes a third filter layer fixedly installed at the middle of the jar body, and the third filter layer is installed at the lower end of the second filter layer.

[0010] Further, the third filter layer is made of activated carbon, and a fourth filter layer is fixedly installed at the lower end of the jar body.

[0011] Further, the fourth filter layer is installed at the lower end of the third filter layer, and the fourth filter layer is made of metal fiber felt.

[0012] Further, a fifth filter layer is fixedly installed at the lower end of the jar body, the fifth filter layer is installed at the lower end of the fourth filter layer, and the fifth filter layer is made of polyglass fiber filter paper.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1. The water in the jar body is drained through the drain at the lower end of the jar body. When the time relay is turned on and off at a regular time, the time relay starts the electromagnetic valve, the electromagnetic valve is opened, the water passes through the Y-shaped filter inside the drain and the tee bend, the intercepting screen inside the Y-shaped filter intercepts the filterable impurities to prevent clogging, the water is discharged through the water outlet pipe at the right end of the electromagnetic valve, the production efficiency is significantly improved, the efficient drainage system ensures the normal work of the oil remover, and the equipment downtime caused by drainage problems is reduced.

[0015] Further, the operation efficiency of the whole air compressor system is improved, the system can be more continuous and stable, the demand of large-scale production is met, the maintenance cost is greatly reduced, the equipment failure and damage caused by poor drainage and blockage are reduced, the production interruption caused by maintenance is reduced, the automatic drainage device does not need frequent operation and monitoring of workers, and the burden of workers is reduced.

[0016] Further, the system stability is significantly enhanced, the reliable drainage system reduces the occurrence of equipment failure, the continuity and stability of production are ensured, the loss and risk caused by equipment failure are reduced, the equipment automation level is greatly improved, the application of the automatic drainage device improves the intelligent degree of the equipment, and the manual intervention is reduced.

[0017] 2, impurities are removed through the filter screen, the first filter layer is made of filter cotton, adsorbs impurity particles with opposite charges, the second filter layer is made of polyester fiber, adsorbs oil droplets, and then enters the third filter layer which is made of activated carbon, removes oil and odor, ensures the clean production environment, and the fourth filter layer is made of metal fiber felt, removes small oil droplets, even if the oil droplet particle size is smaller than the average pore size, it can also be captured. Reduce the wear and damage of impurities to the equipment, and reduce the aging speed of the equipment.

[0018] Further, the fifth filter layer is made of polyglass fiber filter paper, filters the oil droplets to a low level, ensures that the production is not polluted by oil, reduces the equipment investment cost, effectively reduces the maintenance cost, reduces the equipment maintenance frequency and component replacement frequency, reduces energy consumption and waste emission, can adapt to the filtering demand under different working conditions and environmental conditions, can maintain stable filtering effect, effectively filters impurities and reduces the risk of equipment failure and safety accidents caused by impurities. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a front view of the utility model three-dimensional structure schematic diagram;

[0020] Figure 2 It is a tank half cut three-dimensional structure schematic diagram of the utility model;

[0021] Figure 3 It is a Y-shaped filter three-dimensional structure schematic diagram of the utility model;

[0022] Figure 4 It is a solenoid valve three-dimensional structure schematic diagram of the utility model;

[0023] Figure 5 It is a filter screen three-dimensional structure schematic diagram of the utility model;

[0024] Figure 6 It is a filter layer three-dimensional structure schematic diagram of the utility model.

[0025] In the figure: 1, tank body; 2, feed pipe; 3, drain; 4, tee; 5, emergency drain pipe; 6, Y filter; 7, filter screen; 8, first filter layer; 9, second filter layer; 10, switch cover; 11, electromagnetic valve; 12, time relay; 13, water outlet pipe; 14, third filter layer; 15, fourth filter layer; 16, fifth filter layer. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Embodiment one: please refer to Figures 1-6 The utility model provides the following technical scheme: an automatic drainage device of air compressor oil remover, including tank body 1 and the feed pipe 2 of tank body 1 upper end through installation, tank body 1 lower end through installation has drain 3, and drain 3 lower end is fixedly installed with tee 4, and tee 4 lower end is provided with emergency drain pipe 5, and tank body 1 lower end is provided with automatic drainage mechanism, and tee 4 left end is provided with Y filter 6, and Y filter 6 lower end is provided with inside intercepting net, tank body 1 inside upper end is fixedly installed with filter screen 7, and tank body 1 inside upper end is fixedly installed with first filter layer 8, and first filter layer 8 is installed in filter screen 7 lower end, and first filter layer 8 is made of filter cotton, and tank body 1 inside is provided with filter mechanism, and tank body 1 inside middle is fixedly installed with second filter layer 9, and second filter layer 9 is installed in first filter layer 8, and second filter layer 9 is made of polyester fiber. Automatic drainage mechanism includes switch cover 10 that Y filter 6 lower end sets, Y filter 6 right end is fixedly installed with electromagnetic valve 11, and electromagnetic valve 11 upper end is provided with time relay 12. Time relay 12 and electromagnetic valve 11 are connected with each other, and electromagnetic valve 11 right end is fixedly installed with water outlet pipe 13.

[0028] The water in the tank body 1 is drained through the drain 3 at the lower end of the tank body 1. When the time relay 12 is timed to open and end, the time relay 12 activates the electromagnetic valve 11, and the electromagnetic valve 11 is opened. The water is discharged through the Y filter 6 inside the drain 3 and the tee 4. The intercepting net inside the Y filter 6 intercepts filterable impurities. The switch cover 10 facilitates the replacement and cleaning of the intercepting net to prevent clogging. The water is discharged through the water outlet pipe 13 at the right end of the electromagnetic valve 11. In the case of special drainage, the water can be discharged through the emergency drain pipe 5 at the lower end of the tee 4.

[0029] The filtering mechanism comprises a third filter layer 14 fixedly installed in the middle of the inside of the tank body 1, and the third filter layer 14 is installed at the lower end of the second filter layer 9, the third filter layer 14 is made of activated carbon, and a fourth filter layer 15 is fixedly installed at the lower end of the inside of the tank body 1. The fourth filter layer 15 is installed at the lower end of the third filter layer 14, and the fourth filter layer 15 is made of metal fiber felt, a fifth filter layer 16 is fixedly installed at the lower end of the inside of the tank body 1, and the fifth filter layer 16 is installed at the lower end of the fourth filter layer 15, and the fifth filter layer 16 is made of poly glass fiber filter paper.

[0030] When the compressed air enters the tank body 1 through the feed pipe 2 at the upper end of the tank body 1, first, impurities are removed through the filter screen 7. Then, the first filter layer 8 is made of filter cotton, which adsorbs impurity particles with opposite charges. Next, the second filter layer 9 is made of polyester fiber, which adsorbs oil droplets. Then, the third filter layer 14 is made of activated carbon, which removes oil and odor, and ensures the cleanliness of the production environment. After that, the fourth filter layer 15 is made of metal fiber felt, which removes small oil droplets, even if the oil droplet particle size is smaller than the average pore size, it can also be captured. Finally, the fifth filter layer 16 is made of poly glass fiber filter paper, which filters the oil droplets to a low level, ensuring that the production is not contaminated by oil.

[0031] In the description of the present application, it should be explained that, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0032] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic drainage device for an oil remover of an air compressor, comprising a tank body (1) and a feeding pipe (2) installed through the upper end of the tank body (1); a drainage port (3) is installed through the lower end of the tank body (1), a three-way pipe (4) is fixedly installed at the lower end of the drainage port (3), an emergency drainage pipe (5) is arranged at the lower end of the three-way pipe (4), an automatic drainage mechanism is arranged at the lower end of the tank body (1), a Y-type filter (6) is arranged at the left end of the three-way pipe (4), and a screen is arranged inside the lower end of the Y-type filter (6). characterized in that A filter screen (7) is fixedly installed at the upper end inside the tank body (1), a first filter layer (8) is fixedly installed at the upper end inside the tank body (1), the first filter layer (8) is installed at the lower end of the filter screen (7), the first filter layer (8) is made of filter cotton, a filter mechanism is arranged inside the tank body (1), a second filter layer (9) is fixedly installed at the middle inside the tank body (1), the second filter layer (9) is installed at the first filter layer (8), and the second filter layer (9) is made of polyester fiber. The automatic drainage mechanism comprises a switch cover (10) arranged at the lower end of the Y-type filter (6), an electromagnetic valve (11) is fixedly installed at the right end of the Y-type filter (6), and a time relay (12) is arranged at the upper end of the electromagnetic valve (11).

2. The automatic drainage device of an air compressor oil remover according to claim 1, characterized in that: The time relay (12) and the electromagnetic valve (11) are connected to each other, and a water outlet pipe (13) is fixedly installed at the right end of the electromagnetic valve (11).

3. The automatic drainage device of an air compressor oil remover according to claim 2, characterized in that: The filter mechanism comprises a third filter layer (14) fixedly installed at the middle inside the tank body (1), and the third filter layer (14) is installed at the lower end of the second filter layer (9).

4. The automatic drainage device of an air compressor oil remover according to claim 1, characterized in that: The third filter layer (14) is made of activated carbon, and a fourth filter layer (15) is fixedly installed at the lower end inside the tank body (1).

5. The automatic drainage device of an air compressor oil remover according to claim 4, characterized in that: The fourth filter layer (15) is installed at the lower end of the third filter layer (14), and the fourth filter layer (15) is made of metal fiber felt.

6. The automatic drainage device of an air compressor oil remover according to claim 5, characterized in that: A fifth filter layer (16) is fixedly installed at the lower end inside the tank body (1), the fifth filter layer (16) is installed at the lower end of the fourth filter layer (15), and the fifth filter layer (16) is made of polyglass fiber filter paper.

7. The automatic drainage device of an air compressor oil remover according to claim 6, characterized in that: ​

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