Reaction kettle for fertilizer production
By employing a multi-angle water spray system and a dual-pump cleaning design, the problem of incomplete cleaning of the inner wall of existing reactors has been solved, achieving comprehensive cleaning of the inner wall of the reactor and the stirring components, thereby improving the practicality and production efficiency of the reactor.
Patent Information
- Application Number
- CN202423102157.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In existing fertilizer production reactors, the nozzle positions are fixed, resulting in incomplete cleaning of the inner wall of the reactor. Residual materials easily adhere to the nozzles and stirring components, making them impractical.
A multi-angle water spray system was designed, including a rotating water spray pipe and a stirring mechanism. It achieves comprehensive cleaning of the inner wall of the vessel through multiple spray holes and is equipped with a dual water pump system to clean the water spray pipe and stirring components.
This method enables comprehensive cleaning of the inner wall of the reactor, improves the practicality of the reactor, ensures the cleanliness of the stirring components, and enhances production efficiency.
Smart Images

Figure CN223846895U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fertilizer production technology, and more specifically, to a reaction vessel for fertilizer production. Background Technology
[0002] Fertilizers are substances that provide one or more essential nutrients for plants, improve soil properties, and enhance soil fertility. They are one of the material foundations of agricultural production. They mainly include ammonium phosphate fertilizers, water-soluble fertilizers containing macronutrients, fertilizers containing micronutrients, bio-fertilizers, organic fertilizers, and multi-dimensional energy-concentrated organic fertilizers. The fertilizer production process requires mixing and reacting the fertilizer raw materials in a reaction vessel.
[0003] A search revealed that utility model patent CN220657516U discloses a reaction vessel for the production of water-soluble fertilizers. The vessel includes a vessel body, a feed pipe on one side of the top of the vessel body, a U-shaped support frame at the top of the vessel body, support legs at the bottom of the vessel body, a discharge pipe in the middle of the bottom of the vessel body, a steam inlet on one side of the vessel body, a sealed bearing in the middle of the top of the vessel body, a support plate at the top of one side of the vessel body, a flushing assembly at the top of the support plate, and a stirring assembly inside the vessel body. This reaction vessel, through the flushing assembly, allows water to be added to a storage tank by opening a water valve. Then, a water pump is started to draw water from the storage tank through a first connecting pipe and introduce it into a water pipe through a second connecting pipe. The water is then sprayed from a nozzle onto the inner wall of the vessel body to flush the device, reducing the labor costs associated with cleaning the equipment. However, the above patents still have the following shortcomings: residual material will also adhere to the nozzles, water pipes and stirring components, making it inconvenient to wash them. In addition, the nozzles are in a fixed position and can only wash the inner wall of the reactor in a specific direction, which is not very practical. Therefore, we have proposed a reaction vessel for fertilizer production. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a reaction vessel for fertilizer production.
[0005] To solve the above problems, the present invention adopts the following technical solution:
[0006] A reaction vessel for fertilizer production includes a vessel body with a water spray chamber inside. A reaction chamber is located inside the vessel body. Multiple downward spray holes are opened at the bottom of the water spray chamber's inner cavity, with the bottom ends of each downward spray hole communicating with the inner cavity of the reaction chamber. A rotating pipe is rotatably connected to the top of the vessel body. The bottom end of the rotating pipe extends through the water spray chamber into the inner cavity of the reaction chamber and is fixedly connected to a water spray pipe. Multiple upward spray holes are opened on the top surface of the water spray pipe, and multiple side spray holes are opened at the end of the water spray pipe. A rotary joint is fixedly sleeved at the top of the rotating pipe. A stirring mechanism is provided at the bottom of the water spray pipe. A support platform is fixedly connected to the back of the vessel body, and a water supply mechanism is provided on the support platform. A driving mechanism is provided at the top of the vessel body, and a feed pipe is provided at the top of the vessel body, with the bottom end of the feed pipe communicating with the inner cavity of the reaction chamber.
[0007] As a preferred embodiment of this utility model, the water supply mechanism includes a water tank fixedly connected to the top surface of the support platform. A threaded plug is threadedly installed on the top surface of the water tank. A first water pump is fixedly installed on the top surface of the water tank. First water guide pipes are fixedly connected to both ends of the first water pump. One end of the first water guide pipe extends to the bottom of the inner cavity of the water tank, and the other end of the first water guide pipe is fixedly sleeved to the inner side of the top of the rotary joint. A second water pump is fixedly installed on the top surface of the water tank. Second water guide pipes are fixedly connected to both ends of the second water pump. One end of the second water guide pipe extends to the bottom of the inner cavity of the water tank, and the other end of the second water guide pipe is fixedly sleeved to the inner cavity of the spray chamber.
[0008] As a preferred embodiment of this utility model, the driving mechanism includes a driving motor fixedly installed on the top surface of the vessel body, a first gear fixedly sleeved on the output shaft of the driving motor, a second gear meshing with the side of the first gear, and the second gear fixedly sleeved on the outside of the rotating tube.
[0009] As a preferred embodiment of this utility model, the stirring mechanism includes a rotating rod fixedly connected to the bottom surface of the water spray pipe, a plurality of stirring rods fixedly connected to the side of the rotating rod, connecting rods fixedly connected to both sides of the rotating rod, scrapers fixedly connected to the ends of the two sets of connecting rods, and the outer sides of the two scrapers respectively abutting against the inner wall of the reaction chamber.
[0010] As a preferred embodiment of this utility model, a heating cover is fixedly sleeved on the outside of the vessel body, an air inlet pipe is provided on one side of the heating cover, and an exhaust pipe is provided on the other side of the heating cover.
[0011] As a preferred embodiment of this utility model, a switch valve is fixedly installed at the bottom of the vessel body, and the top of the switch valve extends into the inner cavity of the reaction chamber.
[0012] Compared with existing technologies, the advantages of this utility model are:
[0013] (1) In this utility model, when the inner cavity of the reaction chamber is cleaned, the driving mechanism continues to drive the water spray pipe to rotate in a circular motion. The first water pump introduces the cleaning water in the water tank into the water spray pipe. The water sprayed from the upper spray hole cleans the top of the inner cavity of the reaction chamber, and the water sprayed from the side spray hole cleans the side of the reaction chamber. In addition, the cleaning water on the side wall of the reaction chamber flows downward, so as to completely clean the inner cavity of the reaction chamber and improve the practicality of the reaction vessel for fertilizer production.
[0014] (2) In this utility model, the cleaning water in the water tank is introduced into the inner cavity of the spray chamber through the second water guide pipe by the second water pump, and the cleaning water in the spray chamber is sprayed out from the lower spray hole. The downward sprayed cleaning water is used to clean the spray pipe, rotating rod, connecting rod, scraper and stirring rod, thereby cleaning the spray pipe and stirring mechanism in the inner cavity of the reaction chamber and improving the practicality of the reaction vessel for fertilizer production. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic cross-sectional view of the present invention;
[0017] Figure 3 This is a schematic diagram of the structure of the water spray pipe of this utility model;
[0018] Figure 4 This is a schematic diagram of the water supply mechanism of this utility model.
[0019] Explanation of the labels in the diagram:
[0020] 1. Kettle body; 2. Spray chamber; 3. Reaction chamber; 4. Lower spray hole; 5. Rotating pipe; 6. Spray pipe; 7. Upper spray hole; 8. Side spray hole; 9. Stirring mechanism; 10. Support platform; 11. Water supply mechanism; 12. Drive mechanism; 13. Feed pipe; 14. Switch valve; 15. Water tank; 16. First water pump; 17. First water guide pipe; 18. Rotary joint; 19. Second water pump; 20. Second water guide pipe; 21. Threaded plug; 22. Rotating rod; 23. Connecting rod; 24. Scraper; 25. Stirring rod; 26. Drive motor; 27. First gear; 28. Second gear; 29. Heating cover; 30. Air inlet pipe; 31. Exhaust pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Example:
[0025] Please see Figure 1-4 A reaction vessel for fertilizer production includes a vessel body 1, a water spray chamber 2 inside the vessel body 1, and a reaction chamber 3 inside the vessel body 1. Multiple lower spray holes 4 are opened at the bottom of the inner cavity of the water spray chamber 2, and the bottom ends of the multiple lower spray holes 4 are all connected to the inner cavity of the reaction chamber 3. A rotating pipe 5 is rotatably connected to the top of the vessel body 1. The bottom end of the rotating pipe 5 extends through the water spray chamber 2 into the inner cavity of the reaction chamber 3 and is fixedly connected to a water spray pipe 6. Multiple upper spray holes 7 are opened on the top surface of the water spray pipe 6, and multiple side spray holes 8 are opened at the end of the water spray pipe 6. A rotary joint 18 is fixedly sleeved on the top end of the rotating pipe 5. A stirring mechanism 9 is provided at the bottom of the water spray pipe 6. A support platform 10 is fixedly connected to the back of the vessel body 1, and a water supply mechanism 11 is provided on the support platform 10. A driving mechanism 12 is provided at the top of the vessel body 1, and a feed pipe 13 is provided at the top of the vessel body 1. The bottom end of the feed pipe 13 is connected to the inner cavity of the reaction chamber 3.
[0026] For details, please refer to Figure 1 and Figure 4The water supply mechanism 11 includes a water tank 15 fixedly connected to the top surface of the support platform 10. A threaded plug 21 is threadedly installed on the top surface of the water tank 15. A first water pump 16 is fixedly installed on the top surface of the water tank 15. A first water guide pipe 17 is fixedly connected to both ends of the first water pump 16. The end of one first water guide pipe 17 extends to the bottom of the inner cavity of the water tank 15, and the end of the other first water guide pipe 17 is fixedly sleeved to the inner side of the top of the rotary joint 18. A second water pump 19 is fixedly installed on the top surface of the water tank 15. A second water guide pipe 20 is fixedly connected to both ends of the second water pump 19. The end of one second water guide pipe 20 extends to the bottom of the inner cavity of the water tank 15, and the end of the other second water guide pipe 20 is fixedly sleeved to the inner cavity of the spray chamber 2.
[0027] In this embodiment, cleaning water is added to the water tank 15 by opening the threaded plug 21.
[0028] For details, please refer to Figure 1 and Figure 2 The drive mechanism 12 includes a drive motor 26 fixedly installed on the top surface of the vessel body 1. The output shaft of the drive motor 26 is fixedly sleeved with a first gear 27. The side of the first gear 27 is meshed with a second gear 28. The second gear 28 is fixedly sleeved on the outside of the rotating tube 5.
[0029] In this embodiment, the first gear 27 is driven to rotate by the drive motor 26, and the rotating pipe 5, the water spray pipe 6, the rotating rod 22, the connecting rod 23, the scraper 24 and the stirring rod 25 are driven to rotate by the meshing connection between the first gear 27 and the second gear 28.
[0030] For details, please refer to Figure 2 and Figure 3 The stirring mechanism 9 includes a rotating rod 22 fixedly connected to the bottom surface of the water spray pipe 6. Multiple stirring rods 25 are fixedly connected to the side of the rotating rod 22. Connecting rods 23 are fixedly connected to both sides of the rotating rod 22. Scrapers 24 are fixedly connected to the ends of the two sets of connecting rods 23. The outer sides of the two scrapers 24 are respectively in contact with the inner wall of the reaction chamber 3.
[0031] In this embodiment, the stirring rod 25 is used to stir the water-soluble fertilizer in the reaction, and the scraper 24 is used to scrape the inner wall of the reaction chamber 3 to ensure that the water-soluble fertilizer is fully mixed.
[0032] For details, please refer to Figure 1 and Figure 2 A heating cover 29 is fixedly sleeved on the outside of the vessel body 1. An air inlet pipe 30 is provided on one side of the heating cover 29, and an exhaust pipe 31 is provided on the other side of the heating cover 29.
[0033] In this embodiment, hot steam is introduced into the heating hood 29 through the air inlet pipe 30 to heat the vessel body 1, and the hot steam in the heating hood 29 is discharged through the exhaust pipe 31.
[0034] For details, please refer to Figure 2 A switch valve 14 is fixedly installed at the bottom of the vessel body 1, and the top of the switch valve 14 extends into the inner cavity of the reaction chamber 3.
[0035] In this embodiment, the water-soluble fertilizer that has been reacted and mixed in the reactor body 1 is discharged through the switching valve 14.
[0036] Working principle: In use, the water-soluble fertilizer to be reacted is first poured into the reaction chamber 3 through the feed pipe 13. The drive motor 26 is started to drive the first gear 27 to rotate. Through the meshing connection between the first gear 27 and the second gear 28, the rotating pipe 5, the water spray pipe 6, the rotating rod 22, the connecting rod 23, the scraper 24, and the stirring rod 25 are rotated. The stirring rod 25 is used to stir the water-soluble fertilizer, and the scraper 24 is used to scrape the inner wall of the reaction chamber 3, so that the waste adhering to the inner wall of the reaction chamber 3 is cleaned off, ensuring that the water-soluble fertilizer reacts fully. In addition, hot steam is introduced into the heating hood 29 through the air inlet pipe 30 to heat the reactor body 1. After the water-soluble fertilizer has reacted, the switch valve 14 is opened to discharge the fertilizer. Then, the first water pump 16 is started to pump water. The cleaning water in tank 15 is introduced into the inner cavity of spray pipe 6 through the first water guide pipe 17, rotary joint 18 and rotating pipe 5, so that the cleaning water in spray pipe 6 is sprayed upward from the upper spray hole 7 to clean the top of the inner cavity of reaction chamber 3, and the cleaning water in spray pipe 6 is sprayed out from the side spray hole 8 to the inner wall of reaction chamber 3, thereby cleaning the inner wall of reaction chamber 3. In addition, the cleaning water on the inner wall of reaction chamber 3 flows downward, so that the inner wall of reaction chamber 3 is completely cleaned. Finally, the second water pump 19 is started to introduce the cleaning water in tank 15 into the inner cavity of spray chamber 2 through the second water guide pipe 20, and the cleaning water in spray chamber 2 is sprayed downward from the lower spray hole 4. The downward sprayed cleaning water is used to clean spray pipe 6, rotating rod 22, connecting rod 23, scraper 24 and stirring rod 25.
[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A reaction kettle for fertilizer production, comprising a kettle body (1), characterized in that: The inside of the kettle body (1) is provided with a water spraying chamber (2), the inside of the kettle body (1) is provided with a reaction chamber (3), the bottom of the inner cavity of the water spraying chamber (2) is provided with a plurality of lower spray holes (4), the bottom end of the plurality of lower spray holes (4) is communicated with the inner cavity of the reaction chamber (3), the top of the kettle body (1) is rotatably connected with a rotating pipe (5), the bottom end of the rotating pipe (5) extends through the water spraying chamber (2) and extends to the inner cavity of the reaction chamber (3) and is fixedly connected with a water spraying pipe (6), the top surface of the water spraying pipe (6) is provided with a plurality of upper spray holes (7), the end of the water spraying pipe (6) is provided with a plurality of side spray holes (8), the top end of the rotating pipe (5) is fixedly sleeved with a rotary joint (18), the bottom of the water spraying pipe (6) is provided with a stirring mechanism (9), the back of the kettle body (1) is fixedly connected with a support table (10), the support table (10) is provided with a water supply mechanism (11), the top of the kettle body (1) is provided with a driving mechanism (12), the top of the kettle body (1) is provided with a feeding pipe (13), the bottom end of the feeding pipe (13) is communicated with the inner cavity of the reaction chamber (3).
2. The reaction kettle for fertilizer production according to claim 1, characterized in that: The water supply mechanism (11) comprises a water tank (15) fixedly connected to the top surface of the support table (10), a threaded plug (21) threadedly mounted on the top surface of the water tank (15), a first water pump (16) fixedly mounted on the top surface of the water tank (15), two first water pipes (17) fixedly connected to the two ends of the first water pump (16), the end of one of the first water pipes (17) extending to the bottom of the inner cavity of the water tank (15), the end of the other first water pipe (17) fixedly sleeved to the inner side of the top end of the rotary joint (18), a second water pump (19) fixedly mounted on the top surface of the water tank (15), two second water pipes (20) fixedly connected to the two ends of the second water pump (19), the end of one of the second water pipes (20) extending to the bottom of the inner cavity of the water tank (15), the end of the other second water pipe (20) fixedly sleeved to the inner cavity of the water spraying chamber (2).
3. The reaction kettle for fertilizer production according to claim 1, characterized in that: The driving mechanism (12) comprises a driving motor (26) fixedly mounted on the top surface of the kettle body (1), a first gear (27) fixedly sleeved to the output shaft of the driving motor (26), a second gear (28) meshingly connected to the side of the first gear (27), the second gear (28) fixedly sleeved to the outer side of the rotating pipe (5).
4. The reaction kettle for fertilizer production according to claim 1, characterized in that: The stirring mechanism (9) comprises a rotating rod (22) fixedly connected to the bottom surface of the water spraying pipe (6), a plurality of stirring rods (25) fixedly connected to the side surface of the rotating rod (22), a connecting rod (23) fixedly connected to the two sides of the rotating rod (22), a scraper (24) fixedly connected to the end of each of the two connecting rods (23), and the outer side surfaces of the two scrapers (24) respectively abutting the inner walls of the reaction chamber (3).
5. The reaction kettle for fertilizer production according to claim 1, characterized in that: The kettle body (1) is fixedly sleeved with a heating cover (29), one side of the heating cover (29) is provided with an air inlet pipe (30), and the other side of the heating cover (29) is provided with an air outlet pipe (31).
6. The reaction kettle for fertilizer production according to claim 1, characterized in that: The bottom of the kettle body (1) is fixedly provided with an on-off valve (14), and the top end of the on-off valve (14) extends to the inner cavity of the reaction chamber (3).