Multi-section type wire cutting equipment
By designing tensioning and angle adjustment mechanisms, the problems of wire breakage and jamming are solved, enabling efficient, low-loss multi-segment cutting to meet diverse cutting needs.
Patent Information
- Application Number
- CN202423302765.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional multi-segment wire cutting equipment is prone to wire breakage and jamming inside the material during the cutting process, making it difficult to replace quickly, resulting in material waste and low efficiency.
By setting up tensioning and angle adjustment mechanisms, the tension of the wire and the angle of the material can be adjusted to prevent wire breakage and jamming, thus achieving a flexible cutting method.
It improves cutting efficiency and precision, reduces material waste, lowers production costs, and adapts to the cutting needs of different materials.
Smart Images
Figure CN223847980U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to multi -segment cutting technical field, specifically a multi -segment cutting line equipment. BACKGROUND
[0002] Multi -segment cutting line equipment as a kind of efficient, high-precision cutting tool, has been widely applied in multiple fields, traditional cutting equipment and method when facing complex, diversified cutting demand, often appear inadequate, in order to improve cutting efficiency and precision, meet the market demand for high quality, high-precision product, multi -segment cutting line equipment arises at the historic moment.
[0003] But the device in actual use, the wire for cutting and the material to be cut contact cutting, due to the strong tension of wire, there is the risk of wire breakage, and because the device is multi -wire design, when wire breaks in material, current wire cannot be replaced quickly, and wire will be stuck in material, resulting in material loss.
[0004] By adjusting the tension of wire and material contact, avoid wire breakage due to tension, and need to make the device freely adjust its tension according to different materials, so that the universality of device is more extensive. INVENTION CONTENTS
[0005] To solve the problems presented in the above background art, the utility model provides a multi -segment cutting line equipment.
[0006] To achieve the above object, the utility model provides the following technical scheme: a multi -segment cutting line equipment, including mounting seat, the top of mounting seat is fixed with first guide rod, the top of first guide rod is fixed with top cover, the outside of first guide rod is equipped with cutting frame, the top of cutting frame is fixed with tensioning mechanism, one end of tensioning mechanism is provided with cut-off line, one end of mounting seat is installed with angle adjusting mechanism, one end of angle adjusting mechanism is installed with clamping mechanism;
[0007] The tensioning mechanism includes mounting bracket, connecting block and tensioning shaft, the top of mounting bracket is fixed in cutting frame, the inside of mounting bracket is provided with connecting block, one end of connecting block is movably connected with tensioning shaft, the inside of mounting bracket is fixed with second guide rod, the outside of second guide rod is equipped with reset spring, the inside of mounting bracket is provided with first limit block, the inside of mounting bracket is provided with second limit block, the inside of mounting bracket is movably connected with first screw rod, the inside of mounting bracket is movably connected with second screw rod, the inside of mounting bracket is fixed with third guide rod.
[0008] Preferably, the mounting frame is provided with two groups, which are symmetrically distributed about the central axis of the cutting frame, the outer wall of the connecting block is close to the inner wall of the mounting frame, the connecting block and the mounting frame are in sliding connection, the tensioning shaft and the connecting block are in rotational connection, and the second guide rod is provided with two groups which are symmetrically distributed about the central axis of the mounting frame.
[0009] Preferably, the inner wall of the connecting block is close to the outer wall of the second guide rod, the connecting block and the second guide rod are in sliding connection, the reset spring is provided with two groups which are symmetrically distributed about the central axis of the mounting frame, and the reset spring is used for pressing the second guide rod and making it keep a tendency of moving upward.
[0010] Preferably, the outer wall of the first limiting block is close to the inner wall of the mounting frame, the inner wall of the first limiting block is close to the outer wall of the third guide rod, the first limiting block and the mounting frame and the third guide rod are in sliding connection, the outer wall of the second limiting block is close to the inner wall of the mounting frame, the inner wall of the first limiting block is close to the outer wall of the third guide rod, and the first limiting block and the mounting frame and the third guide rod are in sliding connection.
[0011] Preferably, the first limiting block and the first screw are in threaded connection, one end of the first limiting block is provided with an opening for the second screw to pass through, the second limiting block and the second screw are in threaded connection, and one end of the second limiting block is provided with an opening for the third guide rod to pass through.
[0012] Preferably, the angle adjusting mechanism comprises a second servo motor, a connecting rod and a machining table, the second servo motor is fixed outside the mounting seat, one end of the second servo motor is fixed with the connecting rod, one end of the connecting rod is fixed with the machining table, the outer part of the machining table is hinged with a first telescopic rod, and the outer part of the machining table is hinged with a second telescopic rod.
[0013] Preferably, the connecting rod is rotationally connected inside the mounting seat, the machining table is in the shape of a semi-cylindrical column, the bottom end of the first telescopic rod is hinged to the bottom end inside the mounting seat, and the bottom end of the second telescopic rod is hinged to the bottom end inside the mounting seat.
[0014] Preferably, the clamping mechanism comprises a second air cylinder, a first clamping plate and a second clamping plate, the second air cylinder is fixed at the top end of the machining table, one end of the second air cylinder is fixed with the first clamping plate, the other end of the second air cylinder is fixed with the second clamping plate, the first clamping plate and the machining table are in sliding connection, and the second clamping plate and the machining table are in sliding connection.
[0015] Preferably, the top end of the top cover is fixed with a first air cylinder, the bottom end of the first air cylinder is fixed with a cutting frame, the outside of the cutting frame is fixed with a first servo motor, the output end of the first servo motor is fixed with a first wire rod, the inside of the cutting frame is movably connected with a second wire rod, and the outside of the first wire rod, the second wire rod and the tensioning shaft is sleeved with a cutting wire.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] The device can prevent the cutting wire from being stuck in the material during cutting, thereby ensuring the cutting efficiency of the device as a whole, and further, the position of the tensioning shaft can be set to four states of top limitation, bottom limitation, complete movement and complete fixation, the cutting wire has different tension degrees in the four states, the distance of upward resetting of the cutting wire can be adjusted when the top of the tensioning shaft is limited, the tension degree of the cutting wire can be fixed and the height of the tensioning shaft can be changed when the bottom of the tensioning shaft is limited, thereby reducing the length of the cutting wire and the consumption of materials, the machining table is set to be completely fixed, the tension degree of the cutting wire needs to be adjusted first, and then the position is fixed, thereby ensuring the high strength of the cutting wire on the material, but such use can cause the cutting wire to be consumed quickly, and the user can freely select according to different processing materials, so as to achieve the purpose that the device can freely adjust the processing mode according to different processing materials during use.
[0018] The device can place the to-be-cut material on the machining table, start the second air cylinder, and drive the second air cylinder and the second clamping plate to contract, thereby clamping and fixing the to-be-processed material, preventing the material from being separated during subsequent angle adjustment, thereby achieving the purpose of facilitating the device to fix the to-be-processed material.
[0019] The device can rotate the connecting rod and the machining table by starting the second servo motor, thereby changing the angle of the material fixed at the top end of the machining table, so that the material can be cut at a more fragile angle, thereby reducing the loss and saving the production cost, and the first telescopic rod and the second telescopic rod can provide support and limiting for the machining table, preventing the cutting wire from cutting the machining table directly due to too large rotation angle, thereby achieving the purpose of facilitating the device to adjust the processing angle of the material. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is whole structure schematic view of the utility model;
[0021] Figure 2 It is whole structure schematic view of the utility model of cutting object;
[0022] Figure 3 It is whole structure schematic view of the utility model of cutting object angle adjustment;
[0023] Figure 4 It is whole structure schematic view of the utility model of right view;
[0024] Figure 5 It is cutting assembly structure schematic view of the utility model;
[0025] Figure 6 It is cutting assembly structure schematic view of the utility model of right view;
[0026] Figure 7 It is tensioning mechanism structure schematic view of the utility model;
[0027] Figure 8 It is whole structure schematic view of the utility model of section;
[0028] Figure 9 It is whole structure schematic view of the utility model of Figure 8 It is local section enlarged structure schematic view of the utility model of A place;
[0029] Figure 10 It is angle adjustment mechanism structure schematic view of the utility model.
[0030] In the drawing: 1, mounting seat;2, first guide rod;3, top cover;4, first cylinder;5, cutting frame;6, first servo motor;7, first wire bar;8, second wire bar;9, cutting line;10, tensioning mechanism;1001, mounting frame;1002, connecting block;1003, tensioning shaft;1004, second guide rod;1005, reset spring;1006, first limit block;1007, second limit block;1008, first screw;1009, second screw;1010, third guide rod;11, angle adjustment mechanism;1101, second servo motor;1102, connecting rod;1103, processing table;1104, first telescopic rod;1105, second telescopic rod;12, clamping mechanism;1201, second cylinder;1202, first clamping plate;1203, second clamping plate. DETAILED DESCRIPTION
[0031] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0032] As shown in Figures 1 to 10 The utility model provides a kind of multi-section cutting line equipment, including mounting seat 1, the top of mounting seat 1 is fixed with first guide rod 2, the top of first guide rod 2 is fixed with top cover 3, first guide rod 2 is externally equipped with cutting frame 5, the top of cutting frame 5 is fixed with tensioning mechanism 10, one end of tensioning mechanism 10 is provided with cutting line 9, one end of mounting seat 1 is equipped with angle adjusting mechanism 11, one end of angle adjusting mechanism 11 is equipped with clamping mechanism 12, the top of top cover 3 is fixed with first cylinder 4, the bottom of first cylinder 4 is fixed with cutting frame 5, the outside of cutting frame 5 is fixed with first servo motor 6, the output end of first servo motor 6 is fixed with first wire rod 7, the inside of cutting frame 5 is movably connected with second wire rod 8, the outside of first wire rod 7, second wire rod 8, tensioning shaft 1003 is equipped with cutting line 9.
[0033] Using the above scheme: by starting first servo motor 6, first servo motor 6 drives first wire rod 7 to rotate, and then cutting line 9 is moved by second wire rod 8 and tensioning shaft 1003, and the high-speed movement of cutting line 9 can cut the material at the bottom, and cutting line 9 is provided with multiple groups, so that cutting line 9 can cut the material into multiple pieces when cutting, and by starting first cylinder 4, cutting frame 5 can be driven to ascend, and then the cutting distance of cutting line 9 is controlled.
[0034] As shown in Figures 1 to 10 Tensioning mechanism 10 includes mounting bracket 1001, connecting block 1002 and tensioning shaft 1003, mounting bracket 1001 is fixed at the top of cutting frame 5, connecting block 1002 is provided in the inside of mounting bracket 1001, one end of connecting block 1002 is movably connected with tensioning shaft 1003, second guide rod 1004 is fixed in the inside of mounting bracket 1001, mounting bracket 1001 is provided with two groups, mounting bracket 1001 is symmetrically distributed about the central axis of cutting frame 5, the outer wall of connecting block 1002 is close to the inner wall of mounting bracket 1001, connecting block 1002 and mounting bracket 1001 are slidingly connected, tensioning shaft 1003 and connecting block 1002 are rotatably connected, and second guide rod 1004 is provided with two groups symmetrically distributed about the central axis of mounting bracket 1001.
[0035] As shown in Figures 1 to 10As shown, the second guide rod 1004 is externally sleeved with a reset spring 1005, the inner wall of the connecting block 1002 is close to the outer wall of the second guide rod 1004, the connecting block 1002 and the second guide rod 1004 are slidingly connected, and the reset spring 1005 is provided with two groups of symmetric distribution about the central axis of the mounting frame 1001, and the reset spring 1005 is used for extruding the second guide rod 1004 and keeping it upwardly moving.
[0036] As shown, Figures 1 to 10 As shown, the inside of the mounting frame 1001 is provided with a first limiting block 1006, the inside of the mounting frame 1001 is provided with a second limiting block 1007, the inside of the mounting frame 1001 is movably connected with a first screw rod 1008, the inside of the mounting frame 1001 is movably connected with a second screw rod 1009, the inside of the mounting frame 1001 is fixedly connected with a third guide rod 1010, the outer wall of the first limiting block 1006 is close to the inner wall of the mounting frame 1001, the inner wall of the first limiting block 1006 is close to the outer wall of the third guide rod 1010, the first limiting block 1006 and the mounting frame 1001 and the third guide rod 1010 are slidingly connected, the outer wall of the second limiting block 1007 is close to the inner wall of the mounting frame 1001, the inner wall of the first limiting block 1006 is close to the outer wall of the third guide rod 1010, the first limiting block 1006 and the mounting frame 1001 and the third guide rod 1010 are slidingly connected, the first limiting block 1006 and the first screw rod 1008 are threadedly connected, one end of the first limiting block 1006 is provided with an opening for the second screw rod 1009 to pass through, the second limiting block 1007 and the second screw rod 1009 are threadedly connected, and one end of the second limiting block 1007 is provided with an opening for the third guide rod 1010 to pass through.
[0037] By the above scheme: when the cutting line 9 contacts the material, the contact surface is subjected to upward extrusion force, at this time, the tensioning shaft 1003 is pulled downward, thereby driving the connecting block 1002 to move downward and enabling the reset spring 1005 to store energy and then reset, thereby preventing the problem that the cutting line 9 is stuck in the material during cutting of the material, thereby ensuring the efficiency of the device as a whole for cutting the material, further, the position of the tensioning shaft 1003 can be set to four states of top limiting, bottom limiting, complete activity and complete fixation, the cutting line 9 in the four states has different tension, when the top of the tensioning shaft 1003 is limited, the distance of upward reset of the cutting line 9 can be adjusted, when the bottom of the tensioning shaft 1003 is limited, the tension of the cutting line 9 can be fixed, and the height of the tensioning shaft 1003 can be changed, thereby reducing the length of the cutting line 9 and reducing the consumption of materials, and when the machining table 1103 is completely fixed, the tension of the cutting line 9 needs to be adjusted first, and then the position is fixed, thereby ensuring the high strength of the cutting line 9 for cutting the material, but such use will cause the cutting line 9 to be consumed quickly, and the user can freely choose according to different processing materials.
[0038] As shown in Figures 1 to 10 The angle adjusting mechanism 11 comprises a second servo motor 1101, a connecting rod 1102 and a machining table 1103. The second servo motor 1101 is fixed outside the mounting seat 1. One end of the second servo motor 1101 is fixed with the connecting rod 1102. One end of the connecting rod 1102 is fixed with the machining table 1103. The machining table 1103 is externally hinged with a first telescopic rod 1104 and a second telescopic rod 1105. The connecting rod 1102 is rotationally connected inside the mounting seat 1. The machining table 1103 is in the shape of a semi-cylinder. The bottom end of the first telescopic rod 1104 is hinged inside the mounting seat 1. The bottom end of the second telescopic rod 1105 is hinged inside the mounting seat 1.
[0039] The above scheme is adopted: the second servo motor 1101 is started to drive the connecting rod 1102 and the machining table 1103 to rotate, thereby changing the angle of the material fixed at the top end of the machining table 1103, so that the material can be adjusted to a more fragile angle for cutting, thereby reducing the loss and saving the production cost. The first telescopic rod 1104 and the second telescopic rod 1105 can provide support and limit for the machining table 1103 to prevent the cutting of the cutting line 9 directly on the machining table 1103 from causing damage due to excessive rotation angle.
[0040] As shown in Figures 1 to 10 The clamping mechanism 12 comprises a second air cylinder 1201, a first clamping plate 1202 and a second clamping plate 1203. The second air cylinder 1201 is fixed at the top end of the machining table 1103. One end of the second air cylinder 1201 is fixed with the first clamping plate 1202. The other end of the second air cylinder 1201 is fixed with the second clamping plate 1203. The first clamping plate 1202 and the machining table 1103 are slidingly connected. The second clamping plate 1203 and the machining table 1103 are slidingly connected.
[0041] The above scheme is adopted: the second air cylinder 1201 is started. The second air cylinder 1201 pulls the second air cylinder 1201 and the second clamping plate 1203 to contract, thereby clamping and fixing the material to be processed, preventing the material from being detached during subsequent angle adjustment.
[0042] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0043] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A multi-segment cutting thread device comprising a mounting base (1), characterised in that: The top end of the mounting base (1) is fixedly connected with a first guide rod (2), the top end of the first guide rod (2) is fixedly connected with a top cover (3), the outer portion of the first guide rod (2) is sleeved with a cutting frame (5), the top end of the cutting frame (5) is fixedly connected with a tensioning mechanism (10), one end of the tensioning mechanism (10) is provided with a cutting wire (9), one end of the mounting base (1) is provided with an angle adjusting mechanism (11), one end of the angle adjusting mechanism (11) is provided with a clamping mechanism (12). The tensioning mechanism (10) comprises a mounting frame (1001), a connecting block (1002) and a tensioning shaft (1003), the top end of the mounting frame (1001) is fixedly connected with the cutting frame (5), the inner portion of the mounting frame (1001) is provided with the connecting block (1002), one end of the connecting block (1002) is movably connected with the tensioning shaft (1003), the inner portion of the mounting frame (1001) is fixedly connected with a second guide rod (1004), the outer portion of the second guide rod (1004) is sleeved with a reset spring (1005), the inner portion of the mounting frame (1001) is provided with a first limiting block (1006), the inner portion of the mounting frame (1001) is provided with a second limiting block (1007), the inner portion of the mounting frame (1001) is movably connected with a first screw rod (1008), the inner portion of the mounting frame (1001) is movably connected with a second screw rod (1009), the inner portion of the mounting frame (1001) is fixedly connected with a third guide rod (1010).
2. The multi-stage cut line apparatus of claim 1, wherein: The mounting frame (1001) is provided with two groups, the mounting frame (1001) is symmetrically distributed about the central axis of the cutting frame (5), the outer wall of the connecting block (1002) is close to the inner wall of the mounting frame (1001), the connecting block (1002) and the mounting frame (1001) are slidably connected, the tensioning shaft (1003) and the connecting block (1002) are rotatably connected, the second guide rod (1004) is provided with two groups which are symmetrically distributed about the central axis of the mounting frame (1001).
3. The multi-stage cut line apparatus of claim 1, wherein: The inner wall of the connecting block (1002) is close to the outer wall of the second guide rod (1004), the connecting block (1002) and the second guide rod (1004) are slidably connected, the reset spring (1005) is provided with two groups which are symmetrically distributed about the central axis of the mounting frame (1001), the reset spring (1005) is used for pressing the second guide rod (1004) and making it keep the moving trend upward.
4. The multi-stage cut line apparatus of claim 1, wherein: The outer wall of the first limiting block (1006) is close to the inner wall of the mounting frame (1001), the inner wall of the first limiting block (1006) is close to the outer wall of the third guide rod (1010), the first limiting block (1006) and the mounting frame (1001), the third guide rod (1010) are slidably connected, the outer wall of the second limiting block (1007) is close to the inner wall of the mounting frame (1001).
5. The multi-stage cut line apparatus of claim 1, wherein: The first limiting block (1006) is threadedly connected with the first screw rod (1008), one end of the first limiting block (1006) is provided with an opening for the second screw rod (1009) to pass through, the second limiting block (1007) is threadedly connected with the second screw rod (1009), and one end of the second limiting block (1007) is provided with an opening for the third guide rod (1010) to pass through.
6. The multi-stage cut line apparatus of claim 1, wherein: The angle adjusting mechanism (11) comprises a second servo motor (1101), a connecting rod (1102) and a machining table (1103), the second servo motor (1101) is fixed outside the mounting seat (1), one end of the second servo motor (1101) is fixed with the connecting rod (1102), one end of the connecting rod (1102) is fixed with the machining table (1103), the outer portion of the machining table (1103) is hingedly connected with a first telescopic rod (1104), and the outer portion of the machining table (1103) is hingedly connected with a second telescopic rod (1105).
7. The multi-stage cut line apparatus of claim 6, wherein: The connecting rod (1102) is rotationally connected inside the mounting seat (1), the machining table (1103) is in a semicylindrical shape, the bottom end of the first telescopic rod (1104) is hingedly connected to the bottom end inside the mounting seat (1), and the bottom end of the second telescopic rod (1105) is hingedly connected to the bottom end inside the mounting seat (1).
8. The multi-stage cut line apparatus of claim 1, wherein: The clamping mechanism (12) comprises a second air cylinder (1201), a first clamping plate (1202) and a second clamping plate (1203), the second air cylinder (1201) is fixed at the top end of the machining table (1103), one end of the second air cylinder (1201) is fixed with the first clamping plate (1202), the other end of the second air cylinder (1201) is fixed with the second clamping plate (1203), the first clamping plate (1202) and the machining table (1103) are slidingly connected, and the second clamping plate (1203) and the machining table (1103) are slidingly connected.
9. The multi-stage cut line apparatus of claim 1, wherein: The top end of the top cover (3) is fixed with a first air cylinder (4), the bottom end of the first air cylinder (4) is fixed with a cutting frame (5), the outer portion of the cutting frame (5) is fixed with a first servo motor (6), the output end of the first servo motor (6) is fixed with a first wire rod (7), the inner portion of the cutting frame (5) is movably connected with a second wire rod (8), and the outer portions of the first wire rod (7), the second wire rod (8) and the tensioning shaft (1003) are sleeved with a cutting wire (9).