Composite insulator hardware adhesive residue cleaning device

By designing a combination of a main plate, a semi-circular plate, a movable column, and a sanding belt, and using a servo motor to drive the sanding belt to rotate at high speed, the problem of existing devices being unable to effectively clean residual adhesive is solved, achieving efficient cleaning and convenient operation, and enhancing the practicality of the device.

CN223848888UActive Publication Date: 2026-01-30PINGXIANG ZHENGYUAN INSULATOR CO LTD
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Patent Information

Application Number
CN202520333447.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-30
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Existing composite insulator hardware residue cleaning devices have complex structures and cannot effectively remove residue from the outer surface of insulators and caps, resulting in low cleaning efficiency and poor practicality.

Method used

A device was designed that includes a main plate, a semi-circular plate, a movable column, a circular gear, a frosting belt, and a servo motor. The servo motor drives the rotating column to rotate the frosting belt at high speed. Combined with the limiting position of the movable column, it can quickly polish and remove residual glue. A Velcro binding device is used to prevent it from falling off.

Benefits of technology

It improves the efficiency of cleaning residual adhesive on the outer surface of insulators and caps, enhances the practicality of the device, prevents detachment, and improves overall cleaning efficiency and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal fitting adhesive residue cleaning, and provides a composite insulator metal fitting adhesive residue cleaning device which comprises a main body plate. And the semi-arc plate is fixedly connected to the outer surface of the main body plate, and the interior of the semi-arc plate is movably connected with a plurality of second movable columns. According to the utility model, firstly, the joint of the insulator cap with the adhesive residue needing to be cleaned is placed inside the frosted belt, then a worker holds the main body plate by hand and horizontally moves the main body plate, so that the inner wall of the frosted belt is tightened at the adhesive residue of the cap, and then the worker turns on an external power supply of the servo motor and starts the servo motor by utilizing the controller; the servo motor immediately drives the rotating column I to continuously rotate forwards, the belt is driven to rotate through the continuous forward rotation of the rotating column I, and the belt drives the rotating column II to rotate, so that the residual glue on the outer surfaces of the insulator and the cap can be better removed, and a worker can better operate; and the overall cleaning efficiency of the composite insulator hardware adhesive residue cleaning device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a fitting residual glue cleaning technical field especially relates to a compound insulator fitting residual glue cleaning device. BACKGROUND

[0002] The compound insulator is a kind of electric power insulator made of high-strength, corrosion-resistant composite materials such as silicone rubber, glass fiber etc. It is mainly used in power system, bears the mechanical load and electrical stress of power line, prevents short circuit between power line and ground or other conductive objects, and the fitting refers to the metal device used for connecting, fixing, supporting and protecting electrical equipment or wire in power system.

[0003] In the prior art, such as Chinese patent number: CN218691900U, a compound insulator fitting residual glue cleaning device, frame has support assembly for supporting product to be cleaned, cleaning assembly for polishing residual glue and driving device. The support assembly includes a fixed support, a movable support. The fixed support includes a fixed base mounted on the frame;The V-shaped seat for supporting the product to be cleaned is connected with the fixed base by a spring;The upper end of the V-shaped seat has two rollers. The movable support includes a movable base;The frame has a guide rail;The movable base is mounted on the guide rail and can move along the guide rail;The upper end of the movable base has a V-shaped socket;The upper end of the socket is provided with two rollers. The cleaning assembly includes a transmission shaft, a steel wire wheel mounted on the transmission shaft for polishing residual glue;The transmission shaft is mounted on the frame by a bearing seat;The transmission shaft is in transmission connection with the driving device. The utility model is suitable for a variety of models of products, and has strong universality, is used for replacing manual cleaning of residual glue attached to the two end fittings of compound insulator, greatly improves the efficiency, and occupies small area, simple structure, easy to maintain.

[0004] Although the above scheme has the advantages as above, the disadvantage of the above scheme is that the device structure is complex, the residual glue on the surface of the insulator and the cap cannot be removed better, the worker cannot operate better, resulting in that it does not have practicality, and the overall cleaning efficiency of the compound insulator fitting residual glue cleaning device is reduced. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the problems in prior art, such as complex structure, residual glue on the surface of the insulator and the cap cannot be removed better, worker cannot operate better, resulting in that it does not have practicality, and the overall cleaning efficiency of the compound insulator fitting residual glue cleaning device is reduced.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a compound insulator fitting residual glue cleaning device, the device comprises:

[0007] Main body plate;

[0008] Half-arc plate, fixedly connected to the outer surface of the main plate, and a plurality of movable columns two are movably connected inside the half-arc plate;

[0009] Two movable columns one are movably connected to the inner wall of the half-arc plate;

[0010] Square groove, opened in the inside of the main plate, and two rubber cylinders are movably connected to the inner wall of the main plate;

[0011] Two circular gears are movably connected to the outer surface of the main plate, and the outer surfaces of the two circular gears are meshed with each other;

[0012] The outer surface of the two rubber cylinders is provided with a sanding belt;

[0013] Rotary column two is fixedly connected to the top of one of the circular gears, and the outer surface of the rotary column two is connected with a belt through a belt pulley.

[0014] As a preferred embodiment, the bottom of the circular gear is fixedly connected to one end of the rubber cylinder.

[0015] The technical effect of the above further scheme is that the continuous rotation of the rotary column two drives the forward rotation of one of the circular gears.

[0016] As a preferred embodiment, the outer surface of the main plate is fixedly connected with a cover plate, and the inside of the main plate is provided with a recess.

[0017] The technical effect of the above further scheme is that the cover plate is convenient for dust prevention.

[0018] As a preferred embodiment, the recess is fixedly installed with a servo motor on the inner wall side close to the bottom.

[0019] The technical effect of the above further scheme is that the servo motor drives the continuous forward rotation of the rotary column one.

[0020] As a preferred embodiment, the output end of the servo motor is fixedly connected with the rotary column one.

[0021] The technical effect of the above further scheme is that the continuous forward rotation of the rotary column one drives the rotation of the belt.

[0022] As a preferred embodiment, the outer surface of the rotary column one is connected to the inner wall side of the belt through a belt pulley.

[0023] The technical effect of the above further scheme is that the belt drives the rotation of the rotary column two.

[0024] As a preferred embodiment, the bottom of the main plate is fixedly connected with a handle close to the edge.

[0025] The technical effect of the further scheme is that the small arm can be placed between the two straps by holding the handle.

[0026] As a preferred embodiment, the bottom of the main plate is provided with two straps, and the inner wall of one of the straps is fixedly connected with the Velcro II, and the outer surface of the other strap is fixedly connected with the Velcro I.

[0027] The technical effect of the further scheme is that the Velcro II is adhered to the Velcro I to quickly bind the two straps.

[0028] Compared with the prior art, the advantages and positive effects of the utility model lie in that:

[0029] 1. The insulator cap connection part to be cleaned of residual glue is first placed inside the abrasive belt, then the staff holds the main plate and moves the main plate horizontally, so that the inner wall of the abrasive belt is tightly stretched at the residual glue of the cap, then the staff turns on the external power supply of the servo motor, starts the servo motor by using the controller, the servo motor drives the rotating column I to continuously rotate forward, the rotating column I drives the belt to rotate, the belt drives the rotating column II to rotate, the rotating column II drives one of the circular gears to rotate forward, the circular gear drives the other circular gear to rotate reversely, at the same time, the two rubber cylinders at the bottom also move in the opposite direction and drive the abrasive belt to continuously rotate at high speed, through the continuous rotation of the abrasive belt, when the abrasive belt rotates, the plurality of movable columns II and the two movable columns I limit the abrasive belt to prevent it from escaping, and the residual glue part is quickly polished and degummed, so that the residual glue on the outer surface of the insulator and the cap can be better removed, the worker can better operate, and the overall cleaning efficiency of the composite insulator hardware residual glue cleaning device is improved.

[0030] 2. When the degumming operation is performed, the staff can hold the handle, then place the small arm between the two straps, and adhere the Velcro II to the Velcro I to quickly bind the two straps, so that the device is convenient for manual operation and has the anti-falling function, the device is prevented from falling off during the operation of the worker, and the practicability of the composite insulator hardware residual glue cleaning device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 A main body structure schematic view of a composite insulator hardware residual glue cleaning device is provided.

[0032] Figure 2 A side view structure schematic view of a composite insulator hardware residual glue cleaning device is provided.

[0033] Figure 3 The internal structure schematic view of the composite insulator fitting residual glue cleaning device is provided in the utility model.

[0034] Figure 4 The internal structure schematic view of the composite insulator fitting residual glue cleaning device is provided in the utility model. Figure 2 The enlarged structure schematic view of the A place in the utility model.

[0035] Legend:

[0036] 1, main plate; 101, cover plate; 102, rotating column one; 103, belt; 104, half-arc plate; 105, servo motor; 106, circular gear; 107, rotating column two; 108, rubber cylinder; 109, movable column one; 110, square groove; 111, movable column two; 112, recess; 113, sanding belt; 2, handle; 201, bandage; 202, magic tape one; 203, magic tape two. Specific implementation

[0037] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0038] Embodiment 1, please refer to Figures 1-4 The utility model provides a technical scheme: a composite insulator fitting residual glue cleaning device, including main plate 1;Half-arc plate 104, fixedly connected to the outer surface of main plate 1, and the inside of half-arc plate 104 is movably connected with multiple movable column two 111;Two movable column one 109, movably connected to the inner wall both sides of half-arc plate 104;Square groove 110, set up in the inside of main plate 1, and the inner wall both sides of main plate 1 are movably connected with two rubber cylinders 108;Two circular gears 106, movably connected on the outer surface of main plate 1, and the outer surface of two circular gears 106 is engaged with each other;Sanding belt 113, is arranged between the outer surface of two rubber cylinders 108;Rotating column two 107, is fixedly connected to the top of one of circular gears 106, and the outer surface of rotating column two 107 is connected with belt 103 through belt pulley, the bottom of circular gear 106 is fixedly connected on one end of rubber cylinder 108, the outer surface of main plate 1 is fixedly connected with cover plate 101, the inside of main plate 1 is provided with recess 112, and the inner wall one side close to the bottom of recess 112 is fixedly installed with servo motor 105, the output end of servo motor 105 is fixedly connected with rotating column one 102, and the outer surface of rotating column one 102 is connected on the inner wall one side of belt 103 through belt pulley.

[0039] In this embodiment, the insulator cap connection point where residual adhesive needs to be cleaned is first placed inside the abrasive belt 113. Then, the operator holds the main body plate 1 and moves it horizontally, tightening the inner wall of the abrasive belt 113 against the residual adhesive on the cap. Next, the operator turns on the external power supply to the servo motor 105 and starts it using the controller. The servo motor 105 then drives the rotating column 102 to rotate continuously in the forward direction. This continuous rotation of the rotating column 102 drives the belt 103 to rotate, which in turn drives the rotating column 107 to rotate. The continuous rotation of the rotating column 107 then drives one of the sprockets 106 to rotate in the forward direction. One of the sprockets 106 drives the other sprocket 106 to reverse, while the two rubber cylinders 108 at its bottom also move in the opposite direction, driving the abrasive belt 113 to rotate continuously at high speed. As the abrasive belt 113 rotates, multiple movable columns 111 and two movable columns 109 limit its movement to prevent it from slipping off, thus quickly grinding and removing residual adhesive. This achieves better removal of residual adhesive from the outer surface of the insulator and cap, allowing workers to operate more easily and improving the overall cleaning efficiency of the composite insulator hardware residual adhesive cleaning device.

[0040] Example 2, as Figures 1-4 As shown, a handle 2 is fixedly connected to the bottom of the main body plate 1 near the edge. Two straps 201 are provided at the bottom of the main body plate 1. One strap 201 has a Velcro 203 fixedly connected to the inner wall of the inner wall of the outer wall of the inner wall of the outer wall of the other strap 201, and a Velcro 202 fixedly connected to the outer surface of the outer wall.

[0041] In this embodiment, when performing adhesive removal work, the worker can hold the handle 2, place the forearm between the two straps 201, and attach the second Velcro 203 to the first Velcro 202 to quickly bind the two straps 201. This facilitates manual operation, gives the device an anti-fall-off function, prevents the device from falling off during operation, and improves the practicality of the composite insulator hardware residual adhesive cleaning device.

[0042] Working principle: first, the required cleaning of the insulator cap joint residue is placed in the inside of the abrasive belt 113, then the staff hand holds the main plate 1, and moves the main plate 1 horizontally, so that the inner wall of the abrasive belt 113 is tight in the cap residue, then the staff opens the external power supply of the servo motor 105, starts the servo motor 105 by using the controller, the servo motor 105 drives the rotating column one 102 to continuously rotate forward, the rotating column one 102 drives the belt 103 to rotate through the continuous forward rotation, the belt 103 drives the rotating column two 107 to rotate, the rotating column two 107 drives one of the circular gears 106 to rotate forward through the continuous rotation, one of the circular gears 106 drives the other circular gear 106 to rotate reversely, and the two rubber cylinders 108 at the bottom also move in the opposite direction, and drive the abrasive belt 113 to rotate continuously at high speed, through the continuous rotation of the abrasive belt 113, the abrasive belt 113 rotates, the multiple movable columns two 111 and the two movable columns one 109 limit the abrasive belt 113 when it rotates to prevent it from running off, and the residue is quickly polished and removed, so as to better remove the residue on the surface of the insulator and the cap, and the worker can better operate, the overall cleaning efficiency of the composite insulator hardware residue cleaning device is improved, and when the residue is removed, the worker can hold the handle 2, then place the small arm between the two bands 201, and stick the magic tape two 203 on the magic tape one 202, so as to complete the quick binding of the two bands 201, so as to facilitate manual operation, make the device have the anti-falling function, prevent the device from falling off during operation, and improve the practicability of the composite insulator hardware residue cleaning device.

[0043] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments without departing from the technical scheme of the present application, according to the technical essence of the present application, still belongs to the protection scope of the present application.

Claims

1. A composite insulator fitting residual glue cleaning device, characterized in that, The device comprises a main plate (1), a semi-arc plate (104) fixedly connected to the outer surface of the main plate (1), a plurality of movable columns II (111) movably connected to the inner part of the semi-arc plate (104), two movable columns I (109) movably connected to the inner wall of the semi-arc plate (104), a square groove (110) formed in the inner part of the main plate (1), two rubber cylinders (108) movably connected to the inner wall of the main plate (1), two circular gears (106) movably connected to the outer surface of the main plate (1), a grinding belt (113) arranged between the outer surfaces of the two rubber cylinders (108), a rotating column II (107) fixedly connected to the top of one of the circular gears (106), and a belt (103) connected to the rotating column II (107) through a belt pulley. The bottom of the circular gear (106) is fixedly connected to one end of the rubber cylinder (108). The outer surface of the main plate (1) is fixedly connected with a cover plate (101), and the inner part of the main plate (1) is provided with a recess (112). The inner wall of the recess (112) near the bottom is fixedly provided with a servo motor (105). The output end of the servo motor (105) is fixedly connected with a rotating column I (102). The outer surface of the rotating column I (102) is connected to the inner wall of the belt (103) through a belt pulley. The bottom of the main plate (1) is fixedly connected with a handle (2) near the edge. The inner wall of one of the two straps (201) is fixedly connected with a magic tape II (203), and the outer surface of the other strap (201) is fixedly connected with a magic tape I (202).

2. The composite insulator hardware residual glue cleaning device according to claim 1, characterized in that: ​ 3. The composite insulator hardware residual glue cleaning device according to claim 1, characterized in that: ​ 4. The composite insulator hardware residual glue cleaning device according to claim 3, characterized in that: ​ 5. The composite insulator hardware residual glue cleaning device according to claim 4, characterized in that: ​ 6. The composite insulator hardware residual glue cleaning device according to claim 5, characterized in that: ​ 7. The composite insulator hardware residual glue cleaning device according to claim 1, characterized in that: ​ 8. The composite insulator hardware residual glue cleaning device according to claim 1, characterized in that: ​