Experimental detection device for compaction degree of road base

By designing a cooling and lifting mechanism on the ring cutter and spraying coolant to cool the ring cutter, the problem of ring cutter deformation due to overheating is solved, the service life of the ring cutter is extended, and the stability and efficiency of the detection device are improved.

CN223853304UActive Publication Date: 2026-01-30甘肃省兰州公路事业发展中心试验检测室
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Patent Information

Application Number
CN202422986134.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-01-30
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing testing equipment for the compaction of highway base courses does not have the function of cooling the ring cutter, which causes the ring cutter to deform due to overheating during sampling, reducing its service life.

Method used

A device was designed that includes a base plate, a gantry frame, a fixed frame, a ring cutter, a sleeve, a liquid storage tank, and a cooling mechanism. The ring cutter is cooled by spraying coolant, the sampling process of the ring cutter is controlled by a lifting mechanism, and the spraying and stirring of coolant are achieved by stirring blades and a drive shaft.

Benefits of technology

Effective cooling of the annular cutter was achieved during the sampling process, extending its service life and improving the stability and efficiency of the testing device.

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Abstract

The utility model relates to the related technical field of road detection devices, in particular to an experimental detection device for the compactness of a road base layer. A portal frame is fixedly connected to the top of the bottom plate, a fixing frame is fixedly connected to the top of the portal frame, and an annular cutter is arranged in the portal frame. Under the matching action of the bottom plate, the portal frame, the fixing frame, the annular cutter, the sleeve, the liquid storage tank, the through hole and the cooling mechanism, cooling liquid can be sprayed between the annular cutter and a road while the annular cutter cuts and samples the road, so that the purpose of cooling the annular cutter is achieved, the service life of the annular cutter is prolonged, and the production cost is reduced. The problems that an existing road base layer compaction degree experimental detection device does not have the function of cooling a cutting ring, when the cutting ring samples a road, the temperature of the cutting ring is rapidly increased due to friction between the cutting ring and the road, the cutting ring is deformed due to overheating, and the service life of the cutting ring is shortened are solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of highway testing devices, specifically a highway base compaction test device. Background Technology

[0002] As people's living standards improve and transportation becomes more advanced, highways are used more frequently. However, some highways are prone to damage after construction, mainly due to an unstable base layer, which affects people's quality of life. Therefore, it is necessary to test and compact the roadbed during the construction of some highways to ensure the quality of the highway.

[0003] Utility model patent CN219508530U discloses a test device for the compaction degree of highway base course, belonging to the technical field of highway testing devices. It addresses the problems in existing technologies where soil may contain stones that damage the ring cutter, and the unevenness of the test surface can lead to soil collapse during excavation, affecting test results and work efficiency. The device includes basic components, a compaction component, and a sampling component. The basic components include a testing box, with four fixedly connected wheels at the bottom corners, a controller fixedly connected to the front of the bottom inner wall of the testing box, a stone detector fixedly connected to the rear of the bottom of the testing box, and exhaust fan boxes fixedly connected to the left and right ends of the testing box, with dust collection pipes fixedly connected to the bottom of each exhaust fan box. In this invention, the bottom edge of the flattening frame contacts the surface of the lower force-bearing slide plate, which then compresses the slide plate downwards against the inner wall of the detection chamber. This compacts the sample soil surface at the edge of the rotating sampling tube, preventing uneven road surfaces from causing the edge of the excavated trench to collapse and ensuring the stability of the detection.

[0004] However, the above patent still has shortcomings: the patent does not have the function of cooling the ring cutter. When the ring cutter is sampling the road, the temperature of the ring cutter itself rises rapidly due to friction between the ring cutter and the road, causing the ring cutter to deform due to overheating and reducing the service life of the ring cutter. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a test device for the compaction degree of highway base course, which solves the problem mentioned in the background art that the existing test devices for the compaction degree of highway base course do not have the function of cooling the ring cutter. When the ring cutter is sampling the highway, the temperature of the ring cutter itself rises rapidly due to friction between the ring cutter and the highway, causing the ring cutter to deform due to overheating and reducing the service life of the ring cutter.

[0006] The technical solution of this utility model is:

[0007] The utility model provides a kind of highway base compaction degree experimental detection device, including: bottom plate;The top of the bottom plate is fixedly connected with gantry, the top of the gantry is fixedly connected with fixed frame, the inside of the gantry is provided with annular cutter, the top of the annular cutter is fixedly connected with sleeve, the outer surface of the sleeve is rotatably connected with liquid storage tank, the bottom plate is opened with the through hole that is suitable near the annular cutter;The cooling mechanism of two sides of the bottom of the liquid storage tank is arranged and is sprayed cooling liquid to annular cutter;The lifting mechanism of two sides of the liquid storage tank is provided with and is arranged annular cutter to highway sampling;The inside of the annular cutter is provided with the material return mechanism of facilitating material taking.

[0008] Preferably, the cooling mechanism includes: the bottom of the liquid storage tank is fixedly connected with water pump on both sides, the input end of the water pump is communicated with the liquid storage tank, the output end of the water pump is fixedly connected with the delivery pipe that can be shaped, the bottom end of the delivery pipe is fixedly connected with the spray head, the top of the liquid storage tank is opened with the filling port on one side, the top of the filling port is fixedly connected with the sealing cover, the inside of the liquid storage tank is provided with two stirring blades, the stirring blades are fixed to the outer surface of the sleeve, the inside of the sleeve is provided with the transmission shaft that is suitable, the top end of the transmission shaft penetrates the gantry and extends to the motor, the motor is fixedly connected with the gantry, and the transmission shaft is fixedly connected with the output end of the motor.

[0009] Preferably, the bottom of the transmission shaft is fixedly connected with the limit sliding block on both sides, and the sleeve is opened with the stroke slot that is suitable near the limit sliding block.

[0010] Preferably, the lifting mechanism includes: the two sides of the liquid storage tank are fixedly connected with lifting blocks, the inside of the lifting blocks is screw-connected with screw rods, the bottom end of the screw rods is rotatably connected with the bottom plate, the top end of the screw rods penetrates the gantry and the fixed frame and extends to the first bevel gear, and the first bevel gears are fixedly connected with the screw rods; a double-shaft motor is arranged between the two first bevel gears, the two output ends of the double-shaft motor are fixedly connected with second bevel gears, the second bevel gears are screw-connected with the first bevel gears, and the double-shaft motor is fixedly connected with the fixed frame.

[0011] Preferably, the material return mechanism includes: the inside of the annular cutter is provided with the material return plate that is suitable, the top of the material return plate is fixedly connected with the slide rod, the top end of the slide rod penetrates the annular cutter and extends to the annular sleeve, and the slide rods are fixedly connected with the annular sleeve; the two sides of the annular sleeve are provided with pressing plates, the pressing plates are fixedly connected with the annular sleeve, two springs are arranged between the annular cutter and the annular sleeve, and the springs are sleeved on the outer surfaces of the slide rods.

[0012] Preferably, one side of the portal frame is provided with a control box with a battery inside, and the control box is fixedly connected with the portal frame and the bottom plate.

[0013] Preferably, the bottom plate is provided with universal wheels with brake function at four corners, and the universal wheels are fixedly connected with the bottom plate.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] Firstly, the bottom plate, the portal frame, the fixing frame, the annular cutter, the sleeve, the liquid storage tank, the through hole and the cooling mechanism cooperate to spray cooling liquid between the annular cutter and the road while the annular cutter is cutting and sampling the road, so that the annular cutter is cooled, the service life of the annular cutter is prolonged, and the problem that the existing road base compactness experimental detection device does not have the function of cooling the annular cutter, the temperature of the annular cutter is rapidly increased due to friction between the annular cutter and the road when the annular cutter is sampling the road, the annular cutter is deformed due to overheating, and the service life of the annular cutter is reduced is solved.

[0016] Secondly, the bottom plate, the portal frame, the fixing frame, the annular cutter, the sleeve, the liquid storage tank, the through hole, the cooling mechanism and the lifting mechanism cooperate to fully stir the cooling stock solution and water in the liquid storage tank while the annular cutter is sampling the road, and the cooling effect of the device on the annular cutter is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a perspective structural schematic view of the road base compactness experimental detection device of the utility model;

[0018] Figure 2 It is a side view sectional structural schematic view of the road base compactness experimental detection device of the utility model;

[0019] Figure 3 It is a structural schematic view of the internal structure of the sleeve of the utility model;

[0020] Figure 4 It is a structural schematic view of the lifting mechanism of the utility model; Figure 3 It is an enlarged structural schematic view of position A of the utility model;

[0021] Figure 5 It is a structural schematic view of the lifting mechanism of the utility model;

[0022] Figure 6 It is a structural schematic view of the material returning mechanism of the utility model.

[0023] In the drawings:

[0024] 1, bottom plate; 2, portal frame; 3, fixed frame; 4, annular cutter; 5, sleeve; 6, liquid storage tank; 7, through hole; 8, cooling mechanism; 9, lifting mechanism; 10, material returning mechanism; 11, water pump; 12, conveying pipe; 13, spray head; 14, filling port; 15, sealing cover; 16, stirring blade; 17, transmission shaft; 18, motor; 19, limit sliding block; 20, stroke groove; 21, lifting block; 22, screw; 23, first bevel gear; 24, double-shaft motor; 25, second bevel gear; 26, material returning plate; 27, slide rod; 28, annular sleeve; 29, pressing plate; 30, spring; 31, control box; 32, universal wheel. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Please refer to Figures 1 to 6 The above technical solutions are described in detail through the following embodiments.

[0027] A highway base compaction degree experimental detection device, comprising: a bottom plate 1; the top of the bottom plate 1 is fixedly connected with a portal frame 2, the top of the portal frame 2 is fixedly connected with a fixed frame 3, the inside of the portal frame 2 is provided with an annular cutter 4, the top of the annular cutter 4 is fixedly connected with a sleeve 5, the outer surface of the sleeve 5 is rotatably connected with a liquid storage tank 6, and the bottom plate 1 is provided with a matching through hole 7 close to the annular cutter 4; the bottom of the liquid storage tank 6 is provided with cooling mechanisms 8 for spraying cooling liquid on the annular cutter 4 on both sides; the two sides of the liquid storage tank 6 are provided with lifting mechanisms 9 for controlling the annular cutter 4 to sample the highway; the inside of the annular cutter 4 is provided with a material returning mechanism 10 for facilitating material taking, the user controls the liquid storage tank 6 to move downward through the lifting mechanism 9, the liquid storage tank 6 drives the sleeve 5 to move downward at the same time, the sleeve 5 drives the annular cutter 4 to rotate, and the cooling mechanism 8 controls the sleeve 5 to rotate at high speed in the inside of the liquid storage tank 6 at the same time, the sleeve 5 drives the annular cutter 4 to rotate at the same time, and the cooling mechanism 8 sprays the cooling liquid in the inside of the liquid storage tank 6 to the surface of the annular cutter 4, so that the annular cutter 4 is cooled while cutting and sampling the highway.

[0028] As Figure 2 , Figure 3 and Figure 4As shown, the cooling mechanism 8 comprises: the bottom of the liquid storage tank 6 is fixedly connected with a water pump 11 on both sides, the input end of the water pump 11 is communicated with the liquid storage tank 6, the output end of the water pump 11 is fixedly connected with a shaped delivery pipe 12, the bottom end of the delivery pipe 12 is fixedly connected with a spray head 13, the top of the liquid storage tank 6 is provided with a filling port 14 on one side, the top outer surface of the filling port 14 is threadedly connected with a sealing cover 15; the inside of the liquid storage tank 6 is provided with two stirring blades 16, the stirring blades 16 are fixed to the outer surface of the sleeve 5, the inside of the sleeve 5 is provided with a matched transmission shaft 17, the top end of the transmission shaft 17 penetrates the gantry 2 and extends to the motor 18, the motor 18 is fixedly connected with the gantry 2, the transmission shaft 17 is fixedly connected with the output end of the motor 18, the motor 18 and the water pump 11 are started, the output end of the motor 18 drives the transmission shaft 17, the transmission shaft 17 rotates while driving the sleeve 5 to rotate in the inside of the liquid storage tank 6, the sleeve 5 rotates while driving the stirring blades 16 and the annular cutter 4, at the same time, the water pump 11 extracts the coolant in the inside of the liquid storage tank 6, and delivers the coolant to the spray head 13 through the delivery pipe 12, and sprays the coolant to the surface of the annular cutter 4 through the spray head 13.

[0029] As shown in Figure 4 The bottom of the transmission shaft 17 is fixedly connected with a limiting sliding block 19 on both sides, the sleeve 5 is provided with a matched stroke groove 20 near the limiting sliding block 19, the transmission shaft 17 rotates while driving the limiting sliding block 19, the limiting sliding block 19 drives the sleeve 5 to rotate through the stroke groove 20 in the inside of the sleeve 5, which not only controls the sleeve 5 to rotate, but also enables the sleeve 5 to move up and down on the outer surface of the transmission shaft 17.

[0030] As shown in Figure 2 and Figure 5 The lifting mechanism 9 comprises: the two sides of the liquid storage tank 6 are fixedly connected with a lifting block 21, the inside of the lifting block 21 is threadedly connected with a screw rod 22, the bottom end of the screw rod 22 is rotatably connected with the bottom plate 1, the top end of the screw rod 22 penetrates the gantry 2 and the fixed frame 3 and extends to the first bevel gear 23, and the first bevel gear 23 is fixedly connected with the screw rod 22; a double-shaft motor 24 is arranged between the two first bevel gears 23, the two output ends of the double-shaft motor 24 are fixedly connected with a second bevel gear 25, the second bevel gear 25 is threadedly connected with the first bevel gear 23, and the double-shaft motor 24 is fixedly connected with the fixed frame 3; the double-shaft motor 24 is started, the output end of the double-shaft motor 24 drives the second bevel gear 25, the second bevel gear 25 drives the first bevel gear 23, the first bevel gear 23 drives the screw rod 22 to rotate, the screw rod 22 rotates while driving the lifting block 21 to move downward, the lifting block 21 moves downward while driving the liquid storage tank 6, the liquid storage tank 6 drives the annular cutter 4 to move downward through the sleeve 5, thereby exerting downward pressure on the annular cutter 4.

[0031] As shown in Figure 6As shown, the material returning mechanism 10 comprises: the inside of the annular cutter 4 is provided with a matched material returning plate 26, the top of the material returning plate 26 is fixedly connected with a sliding rod 27, the top end of the sliding rod 27 penetrates through the annular cutter 4 and extends to the annular sleeve 28, and the sliding rod 27 is fixedly connected with the annular sleeve 28; both sides of the annular sleeve 28 are provided with a pressing plate 29, the pressing plate 29 is fixedly connected with the annular sleeve 28, and two springs 30 are arranged between the annular cutter 4 and the annular sleeve 28, the springs 30 are respectively sleeved on the outer surfaces of the sliding rods 27; the user presses the pressing plate 29, the pressing plate 29 drives the annular sleeve 28, the annular sleeve 28 drives the material returning plate 26 through the sliding rod 27, so that the material returning plate 26 moves downward in the inside of the annular cutter 4, and then the sample in the inside of the annular cutter 4 is taken out.

[0032] As shown in Figure 1 and Figure 2 shown, one side of the gantry 2 is provided with a control box 31 with a battery inside, the control box 31 is fixedly connected with the gantry 2 and the bottom plate 1, the battery can not only provide power for the device, but also can be connected to the power supply through the wire, thereby improving the flexibility of the device.

[0033] As shown in Figure 1 and Figure 2 shown, the bottom corners of the bottom plate 1 are provided with universal wheels 32 with brake function, the universal wheels 32 are fixedly connected with the bottom plate 1, which facilitates the user to move and fix the device.

[0034] Working principle: start the double-shaft motor 24, the motor 18 and the water pump 11, the output end of the double-shaft motor 24 drives the second bevel gear 25, the second bevel gear 25 drives the first bevel gear 23, the first bevel gear 23 drives the screw rod 22 to rotate, the screw rod 22 rotates at the same time and drives the lifting block 21 to move downward, the lifting block 21 moves downward at the same time and drives the liquid storage tank 6, the liquid storage tank 6 drives the annular cutter 4 to move downward through the sleeve 5, thereby exerting downward pressure on the annular cutter 4, the output end of the motor 18 drives the transmission shaft 17, the transmission shaft 17 rotates at the same time and drives the sleeve 5 to rotate in the inside of the liquid storage tank 6, the sleeve 5 rotates at the same time and drives the stirring blade 16 and the annular cutter 4, at the same time, the water pump 11 extracts the coolant in the inside of the liquid storage tank 6, and delivers the coolant to the nozzle 13 through the conveying pipe 12, and sprays the coolant to the surface of the annular cutter 4 through the nozzle 13, which can spray the coolant between the annular cutter 4 and the road while the annular cutter 4 cuts and samples the road, thereby achieving the purpose of cooling the annular cutter 4, prolonging the service life of the annular cutter 4, solving the problem that the existing highway base compaction degree experimental detection device does not have the function of cooling the annular cutter, and the temperature of the annular cutter itself rapidly rises due to friction between the annular cutter and the road when the annular cutter samples the road, causing the annular cutter to deform due to overheating, thereby reducing the service life of the annular cutter.

[0035] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A highway base compaction experiment detection device, comprising: a bottom plate (1); characterized in that the top of the bottom plate (1) is fixedly connected with a gantry (2), the top of the gantry (2) is fixedly connected with a fixing frame (3), the inside of the gantry (2) is provided with a ring knife (4), the top of the ring knife (4) is fixedly connected with a sleeve (5), the outer surface of the sleeve (5) is rotatably connected with a liquid storage tank (6), and the bottom plate (1) is provided with a through hole (7) matched with the ring knife (4) near the ring knife (4); the bottom of the liquid storage tank (6) is provided with a cooling mechanism (8) on both sides for spraying cooling liquid on the ring knife (4); both sides of the liquid storage tank (6) are provided with a lifting mechanism (9) for controlling the ring knife (4) to sample the road; the inside of the ring knife (4) is provided with a material returning mechanism (10) for facilitating material taking.

2. The highway base compactness experimental detection device according to claim 1, characterized in that: the cooling mechanism (8) comprises: the bottom of the liquid storage tank (6) is fixedly connected with a water pump (11) on both sides, the input end of the water pump (11) is communicated with the liquid storage tank (6), the output end of the water pump (11) is fixedly connected with a delivery pipe (12) which can be shaped, the bottom end of the delivery pipe (12) is fixedly connected with a spray head (13), the top of the liquid storage tank (6) is provided with a filling port (14) on one side, and the top outer surface of the filling port (14) is threadedly connected with a sealing cover (15); the inside of the liquid storage tank (6) is provided with two stirring blades (16), the stirring blades (16) are fixed to the outer surface of the sleeve (5), the inside of the sleeve (5) is provided with a transmission shaft (17) matched therewith, the top end of the transmission shaft (17) penetrates through the gantry (2) and extends to a motor (18), the motor (18) is fixedly connected with the gantry (2), and the transmission shaft (17) is fixedly connected with the output end of the motor (18).

3. The highway base compactness experimental detection device according to claim 2, characterized in that: the bottom of the transmission shaft (17) is fixedly connected with a limiting sliding block (19) on both sides, and the sleeve (5) is provided with a stroke groove (20) matched therewith near the limiting sliding block (19).

4. The highway base compactness experimental detection device according to claim 1, characterized in that: the lifting mechanism (9) comprises: both sides of the liquid storage tank (6) are fixedly connected with a lifting block (21), the inside of the lifting block (21) is threadedly connected with a screw rod (22), the bottom end of the screw rod (22) is rotatably connected with the bottom plate (1), the top end of the screw rod (22) penetrates through the gantry (2) and the fixing frame (3) and extends to a first bevel gear (23), and the first bevel gears (23) are respectively fixedly connected with the screw rods (22); a double-shaft motor (24) is arranged between the two first bevel gears (23), both sides of the double-shaft motor (24) are fixedly connected with second bevel gears (25), the second bevel gears (25) are respectively threadedly connected with the first bevel gears (23), and the double-shaft motor (24) is fixedly connected with the fixing frame (3).

5. The highway base compactness experimental detection device according to claim 1, characterized in that: the material returning mechanism (10) comprises: The inside of the annular cutter (4) is provided with matched material return plates (26), the top of each of the material return plates (26) is fixedly connected with a sliding rod (27), the top end of each of the sliding rods (27) penetrates through the annular cutter (4) and extends to an annular sleeve (28), and each of the sliding rods (27) is fixedly connected with the annular sleeve (28); Both sides of the annular sleeve (28) are provided with pressing plates (29), the pressing plates (29) are fixedly connected with the annular sleeve (28), and two springs (30) are arranged between the annular cutter (4) and the annular sleeve (28), and the springs (30) are respectively sleeved on the outer surfaces of the sliding rods (27).

6. The highway base compactness experimental detection device according to claim 1, characterized in that: One side of the portal frame (2) is provided with a control box (31) internally provided with a battery, and the control box (31) is fixedly connected with the portal frame (2) and the bottom plate (1).

7. The highway base compactness experimental detection device according to claim 1, characterized in that: The bottom corners of the bottom plate (1) are all provided with universal wheels (32) with brake functions, and the universal wheels (32) are fixedly connected with the bottom plate (1).

Citation Information

Patent Citations

  • Experimental detection device for compaction degree of road base

    CN219508530U