Fabricated pipe gallery support

Abstract

The utility model relates to an assembly type pipe gallery support, and relates to the technical field of pipe gallery supports, the assembly type pipe gallery support comprises a plurality of supporting legs and a truss, the supporting legs extend in the length direction, and the supporting legs are arranged on bases corresponding to the supporting legs; the truss is arranged at the upper ends of the supporting legs and extends in the length direction, the truss comprises a plurality of transverse connecting beams and a plurality of section frames, the transverse connecting beams and the section frames are sequentially arranged in the length direction, the section frames are arranged at the upper ends of the supporting legs, a plurality of supporting frames are arranged in the section frames, and the supporting frames are connected with the transverse connecting beams. The supporting frames are opposite in pairs in the width direction and extend towards the inner side, blocking pieces are arranged at the ends, facing the inner side, of the supporting frames, and a pipeline extends in the length direction, is arranged on the supporting frames and can be blocked by the blocking pieces. The pipe gallery support is used for solving the problem that an existing pipe gallery support is difficult to prevent a pipeline from falling off and being damaged.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pipe gallery support, in particular to an assembled pipe gallery support. BACKGROUND

[0002] With the acceleration of urbanization and the improvement of environmental protection awareness, the construction and management of sewage treatment plants have become particularly important. As one of the important infrastructures of sewage treatment plants, pipe gallery supports can effectively bear sewage treatment pipelines, and their performance and quality are directly related to the stability and operating efficiency of the sewage treatment system.

[0003] However, the support often lacks effective limiting measures for the pipeline, especially when facing vibration or external impact, the pipeline is prone to displacement or even falling off, which may cause damage to the pipeline and internal sewage to flow out, thereby affecting the stability and safety of the entire sewage treatment system. CONTENT OF THE INVENTION

[0004] The present application provides an assembled pipe gallery support to solve the problem that the current pipe gallery support is difficult to prevent the pipeline from falling off and causing damage.

[0005] An assembled pipe gallery support, comprising:

[0006] A plurality of legs are provided and extend along the length direction, and the legs are arranged on the corresponding base;

[0007] A truss is arranged at the upper end of the leg and extends along the length direction, the truss comprises a plurality of transverse connecting beams and a plurality of cross-section frames, the transverse connecting beams and the cross-section frames are arranged in sequence along the length direction, the cross-section frame is arranged at the upper end of the leg, a plurality of support frames are arranged in the cross-section frame, the support frames are opposite to each other along the width direction and extend inward, one end of the support frame towards the inside is provided with a blocking piece, and the pipeline extends along the length direction and is arranged on the support frame and can be blocked by the blocking piece.

[0008] By adopting the above technical scheme, the plurality of legs cooperate with the base to provide a stable foundation for the entire support, which can bear the weight of the pipeline and other possible external forces. The truss is arranged at the upper end of the leg, and the structural design of the transverse connecting beams and the cross-section frames of the truss makes the support have good continuity and stability in the length direction. The support frame and the blocking piece in the cross-section frame ensure that the pipeline can be stably placed on the support, effectively preventing the pipeline from falling off and ensuring the safe operation of the pipeline system in the pipe gallery. The assembled structure enables each component to be prefabricated in the factory and then transported to the site for assembly, greatly improving the construction efficiency; at the same time, it is convenient to flexibly adjust and install according to the actual layout of the pipe gallery and the arrangement requirements of the pipeline, and it is suitable for different engineering needs.

[0009] In one of the embodiments, the blocking piece is a baffle vertically arranged on the support frame, and the support frame is a right trapezoid, the height of the outer end of the support frame is greater than the height of the inner end.

[0010] By using the above technical solution, the vertical baffle as the blocking piece can directly block the pipeline to prevent it from sliding off the support frame, thereby enhancing the fixation of the pipeline. The right trapezoidal support frame has a greater height on the outer side than on the inner side, which can better support the pipeline, so that the center of gravity of the pipeline is closer to the inner side, thereby increasing the stability. The greater height on the outer side can increase the contact area with the cross frame, thereby making the support frame more stable.

[0011] In one of the embodiments, a through slot is arranged in the support frame, and a through hole is arranged at the upper end of the support frame, and the through slot is connected with the through hole.

[0012] By using the above technical solution, the weight and material cost can be effectively reduced under the premise of ensuring the structural strength, thereby making the installation more convenient. The through slot is connected with the through hole, which can timely drain the internal water to avoid corrosion of the support frame by the water, thereby prolonging the service life of the support frame and ensuring the structural safety of the support frame.

[0013] In one of the embodiments, the truss further comprises a plurality of aisle connecting beams and a plurality of floors, two of the aisle connecting beams are arranged at intervals along the width direction and between two adjacent cross frames, and the floor is arranged between two of the aisle connecting beams.

[0014] By using the above technical solution, the arrangement of the aisle connecting beams and the floor provides standing and walking space for the staff in the pipe gallery, so that the staff can conveniently perform the installation, maintenance and repair operations of the pipeline, thereby improving the work efficiency and ensuring the safety of the staff.

[0015] In one of the embodiments, the truss further comprises a plurality of diagonal struts, the diagonal struts are arranged on both sides of the cross frame along the width direction and connect two adjacent cross frames, and the adjacent diagonal struts have an included angle therebetween.

[0016] By using the above technical solution, the diagonal struts are arranged on both sides of the cross frame along the width direction and connect two adjacent cross frames, and the adjacent diagonal struts form an included angle, thereby enhancing the overall rigidity and stability of the truss, better bearing different direction loads, reducing the deformation and shaking of the truss, and ensuring the reliability of the support frame.

[0017] In one of the embodiments, the support leg is further provided with a diagonal brace, the diagonal brace extends upward and is fixed with the cross frame.

[0018] By adopting the technical scheme, the diagonal brace on the support leg is fixed upwardly extended with the cross section frame, the connecting strength of the support leg and the truss is increased, the whole support structure is more stable, can bear greater external force, and reduces the risk of support tilting or collapsing.

[0019] In one of the embodiments, the cross section frame further comprises two horizontal beams and two vertical beams, the support frame is arranged on the vertical beams, and the cross section frame, the horizontal connecting beam and the support leg are fixed through the connecting flanges.

[0020] By adopting the technical scheme, the cross section frame is composed of horizontal beams and vertical beams, and is detachably fixed with the horizontal connecting beam and the support leg through the connecting flanges, the connecting mode has high strength and high reliability, and the overall stability of the support is ensured. The use of the connecting flanges makes the support more convenient and fast during installation and disassembly, facilitates the maintenance and replacement of components of the support in the later period, and reduces the maintenance cost and difficulty.

[0021] In one of the embodiments, the vertical beam is further provided with elastic members, the elastic members are provided in plurality and located at the upper end of each support frame, the elastic members are opposite to the blocking members, and the elastic members and the blocking members can abut against both ends of the pipeline.

[0022] By adopting the technical scheme, the elastic members on the vertical beam are opposite to the blocking members, can further abut against both ends of the pipeline, prevent the pipeline from moving on the support, improve the fixing effect of the pipeline, and ensure the normal operation of the pipeline system. The elastic members have the telescopic property, the support can adapt to pipelines with different diameters, the universality and applicability of the support are increased, different support structures do not need to be designed for pipelines with different diameters, and the cost and design difficulty are reduced.

[0023] In one of the embodiments, the elastic member comprises a spring and an abutting plate, both ends of the spring are connected with the horizontal beam and the abutting plate respectively, and the abutting plate can be telescopically extended in the width direction and abut against the pipeline.

[0024] By adopting the technical scheme, the elastic member composed of the spring and the abutting plate, utilizes the elastic deformation of the spring, makes the abutting plate telescopically extend in the width direction, better fits the pipelines with different diameters, provides flexible and reliable abutting effect, and can also absorb the vibration of the pipeline during operation and reduce the noise.

[0025] In one of the embodiments, the upper end of the support frame is provided with a buffer, and the pipeline is arranged on the buffer.

[0026] By adopting the technical scheme, the buffer at the upper end of the support frame can buffer the impact force when the pipeline is placed, reduces the rigid contact between the pipeline and the support frame, protects the surface of the pipeline from being damaged, and prolongs the service life of the pipeline. The buffer can also absorb the vibration of the pipeline during operation, reduce the noise, improve the working environment in the pipe gallery, and reduce the influence on the surrounding environment.

[0027] In summary, the present application includes at least one beneficial effect:

[0028] 1. Multiple legs cooperate with the base to provide a stable foundation for the entire support, which can withstand the weight of the pipeline and other possible external forces. The truss is arranged at the upper end of the leg, and the transverse connection beam and the cross-section frame are designed in a structure, which makes the support have good continuity and stability in the length direction. The support frame and the blocking piece in the cross-section frame ensure that the pipeline can be stably placed on the support, effectively preventing the pipeline from falling off, and ensuring the safe operation of the pipeline system in the pipe gallery. The assembly type structure makes each component prefabricated in the factory, and then transported to the site for assembly, which greatly improves the construction efficiency; it is also convenient for flexible adjustment and installation according to the actual layout of the pipe gallery and the arrangement requirements of the pipeline, and adapts to different engineering needs.

[0029] 2. Under the premise of ensuring the structural strength, the weight is effectively reduced, the material cost is reduced, and the installation is more convenient. The through slot is connected with the through hole, which can timely drain the internal water, avoid water corrosion of the support frame, prolong the service life of the support frame, and ensure the structural safety of the support.

[0030] 3. The elastic member on the vertical beam is opposite to the blocking piece, which can further abut against both ends of the pipeline to prevent the pipeline from moving on the support, improve the fixing effect of the pipeline, and ensure the normal operation of the pipeline system. The elastic member has the characteristics of expansion and contraction, so that the support can adapt to pipelines with different diameters, increasing the universality and applicability of the support. Different support structures do not need to be designed for pipelines with different diameters, which reduces the cost and design difficulty. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 is a schematic diagram of the overall structure of an assembly type pipe gallery support provided by an embodiment of the present application;

[0032] Figure 2 is a schematic diagram of the side view structure of an assembly type pipe gallery support provided by an embodiment of the present application;

[0033] Figure 3 is an enlarged view of A in Figure 2

[0034] Figure 4 is a schematic diagram of the front view structure of an assembly type pipe gallery support provided by an embodiment of the present application;

[0035] Figure 5 is a schematic diagram of the structure of a cross-section frame provided by a second embodiment of the present application.

[0036] ​Explanation of reference numerals in the attached drawings: 1. Prefabricated pipe gallery support; 11. Leg; 111. Diagonal brace; 112. Column; 113. Column beam; 12. Truss; 121. Horizontal connecting beam; 122. Section frame; 1221. Support frame; 1222. Blocking element; 1223. Through slot; 1224. Through hole; 1225. Horizontal beam; 1226. Vertical beam; 1227. Elastic element; 123. Passageway connecting beam; 124. Floor; 125. Diagonal tie rod; 13. Connecting flange. Detailed Implementation

[0037] The following is in conjunction with the appendix Figures 1-5 The prefabricated pipe gallery support provided in this application is described in further detail.

[0038] Example 1

[0039] Please see Figures 1-5 The prefabricated pipe gallery support 1 provided in this application embodiment includes legs 11 and trusses 12.

[0040] like Figure 1 As shown, multiple support legs 11 are provided and extend along the length direction, and each support leg 11 is mounted on a corresponding base. Specifically, each support leg 11 includes two uprights 112 spaced apart along the width direction and multiple upright beams 113 located between the two uprights 112. Each upright 112 is fixed to a base by expansion bolts, ensuring that the horizontal height error between the uprights 112 is less than 5 mm. The base is made of cement and has a size of not less than 1 x 1 x 1 meter.

[0041] like Figures 2 to 4As shown, the truss 12 is arranged at the upper end of the support leg 11 and extends along the length direction, and the truss 12 comprises a plurality of transverse connecting beams 121 and a plurality of cross-section frames 122, the cross-section frames 122 and the transverse connecting beams 121 are sequentially arranged along the length direction so that the two ends of the transverse connecting beams 121 are connected to the adjacent two cross-section frames 122, the support leg 11 is arranged at the lower end of the cross-section frame 122 so that the two ends of the truss 12 along the length direction are the cross-section frames 122, which facilitates the support leg 11 to support the truss 12, and a plurality of support frames 1221 are arranged in the cross-section frame 122, the support frames 1221 extend inwardly along the width direction two by two, and the end of the support frame 1221 towards the inside is provided with a blocking piece 1222, and the pipeline arranged on the support frame 1221 along the length direction can be blocked by the blocking piece 1222. Specifically, each cross-section frame further comprises two cross beams 1225 and two vertical beams 1226, the cross beams 1225 and the vertical beams 1226 are connected to each other to form a mouth shape, the support frames 1221 are arranged on the two vertical beams 1226 two by two, and the support frames 1221 extend inwardly at the same time, and the adjacent two cross-section frames 122 are fixed by the four transverse connecting beams 121. From the length direction, that is, the front view, the support frame 1221 is a right-angled trapezoid, the upper end surface is horizontal, the lower end surface is inclined, the height of the end of the support frame 1221 towards the outside is greater than the height of the end of the support frame 1221 towards the inside, which facilitates to increase the contact area with the vertical beam 1226 and better support the pipeline. The support frame 1221 can be made of high-strength steel material, and the outer surface thereof is subjected to anti-corrosion treatment to adapt to a humid environment. In the embodiment, the blocking piece 1222 can be a baffle, and the baffle is vertically arranged on the support frame 1221 to effectively prevent the pipeline from sliding off the support frame 1221.

[0042] The support frame 1221 is internally hollow and provided with a through groove 1223, and the through groove 1223 is in communication with a through hole 1224 at the upper end of the support frame 1221. The design of the through groove 1223 not only reduces the overall weight, but also effectively removes internal water accumulation to prevent corrosion problems caused by water accumulation during long-term use.

[0043] The truss 12 can further comprise a plurality of aisle connecting beams 123 and a floor 124, every two aisle connecting beams 123 are arranged at intervals along the width direction and between the adjacent two cross-section frames 122, and the floor 124 is arranged between the two aisle connecting beams 123. The aisle connecting beam 123 is made of high-strength aluminum alloy material and has good load-bearing capacity and corrosion resistance. The floor 124 can be made of anti-skid steel plate, and the surface thereof is processed with anti-skid texture to ensure the safety of the staff walking thereon.

[0044] The cross section frame 122, the transverse connecting beam 121 and the leg 11 are fixed by the connecting flange 13. The connecting flange 13 is made of high-strength carbon steel, and its surface is galvanized to have good corrosion resistance. The thickness of the connecting flange 13 can be adjusted according to the actual load requirement, for example, 8mm or 12mm, to ensure firm and reliable connection. The installation method of the connecting flange 13 can adopt bolt connection, which is convenient for disassembly and maintenance.

[0045] The truss 12 also includes diagonal bracing 125 arranged on both sides of the cross section frame 122 along the width direction and connecting adjacent two cross section frames 122, and the adjacent two diagonal bracing 125 have an included angle therebetween. Specifically, the diagonal bracing 125 is made of high-strength steel wire rope, and the two ends are also fixed with the adjacent cross section frames 122 through the connecting flange 13. The diameter of the steel wire rope can be selected according to the actual load requirement, and is usually between 10mm and 20mm. The arrangement of the diagonal bracing 125 adopts cross arrangement to form a stable triangular structure, which can effectively resist horizontal force. In addition, the surface of the diagonal bracing 125 can be coated with a corrosion-resistant coating to improve its durability.

[0046] The leg is also provided with a diagonal brace 111 extending upward and fixed with the cross section frame 122. Specifically, the diagonal brace 111 is arranged on one side or both sides of the stand column 112 along the length direction, and the stand column 112 and the diagonal brace 111 have an included angle therebetween. The diagonal brace 111 extends obliquely and is fixed with the end of the cross section frame 122 along the width direction. The diagonal brace 111 is made of hollow steel pipe, and its material can be selected from carbon steel or alloy steel, and the specific specification is determined according to the actual load requirement. The connection between the diagonal brace 111 and the cross section frame 122 adopts welding or bolt connection to ensure firm and reliable connection. In order to improve the anti-vibration performance, a rubber shock pad can be arranged at the connection between the diagonal brace 111 and the cross section frame 122.

[0047] The implementation principle of the embodiment is that when the prefabricated pipe gallery support 1 is installed on site, the cement base is first prefabricated, then two stand columns 112 are fixed with the base respectively, while ensuring that the horizontal height between the two stand columns 112 is basically the same; then the truss 12 is assembled, four transverse connecting beams 121 and two passage connecting beams 123 are used to assemble and fix adjacent two cross section frames 122, then the subsequent groups of cross section frames 122 are sequentially installed and combined, then the diagonal bracing 125 and the steel grid floor 124 are installed; after the assembly of the truss 12 is completed, the truss 12 is lifted by a crane, then connected with the leg 11 which has been fixed (the bolt is not tightened), then the other leg 11 is erected under the truss 12 and connected with the bolt (not tightened); then the distance and perpendicularity of the leg 11 are adjusted, the bolt of the truss 12 and the leg 11 is tightened, and the expansion bolt of the second leg 11 is installed to fix with the base; then the above steps are repeated from the step of assembling the truss 12, until the installation is completed.

[0048] The right-angled trapezoidal support frame 1221, in conjunction with the baffle, ensures that the pipeline will not shift when subjected to external impacts. Secondly, the design of the through groove 1223 and through hole 1224 effectively reduces weight and solves the water accumulation problem, extending service life.

[0049] Example 2

[0050] like Figure 5 As shown, this embodiment differs from the previous embodiment in that: the vertical beam 1226 is provided with elastic elements 1227, and multiple elastic elements 1227 are provided and located at the upper end of each support frame 1221. The elastic elements 1227 are opposite to the blocking elements 1222, and the elastic elements 1227 and the blocking elements 1222 can abut against both ends of the pipe. In this embodiment, the elastic element 1227 may include a spring and abutment plate. The two ends of the spring are respectively connected to the vertical beam 1226 and the abutment plate, and the abutment plate can extend and retract along the width direction. The spring can be made of high-strength carbon spring steel, which has good elasticity and fatigue resistance. The abutment plate is made of wear-resistant plastic, and its surface is processed with anti-slip texture, which can effectively prevent the pipe from sliding. In order to adapt to pipes of different diameters, the width of the abutment plate can be adjusted according to actual needs.

[0051] A buffer element can be installed at the upper end of the support frame 1221, with the pipeline mounted on it. The buffer element can be made of flexible materials such as rubber pads or polyurethane foam, and its thickness can be selected according to actual needs. Its surface can have friction to further prevent the pipeline from falling off. The buffer element can be designed in a circular or elliptical shape, with the specific choice depending on the shape and size of the pipeline. The buffer element can be installed by adhesive bonding or snap-fit ​​connection, or it can be fixed to the support frame 1221 through the through hole 1224 to ensure that it does not shift during use. To improve the buffering effect, multiple airbag structures can be set inside the buffer element, with the airbags interconnected through micro-air channels. This design can effectively absorb the vibration and impact transmitted by the pipeline, protecting it from damage.

[0052] The implementation principle of this embodiment is as follows: By introducing the elastic element 1227, the prefabricated pipe gallery support 1 of this utility model can better adapt to the fixing requirements of pipes of different diameters. By adding a buffer element, the prefabricated pipe gallery support 1 of this utility model can effectively reduce the vibration and impact on the pipe during operation. The design of the buffer element not only improves the service life of the pipe, but also reduces noise and improves the working environment.

[0053] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fabricated pipe gallery support, characterized by, The utility model relates to a kind of prefabricated house, including: Support leg (11) is equipped with multiple and extends along length direction, the support leg (11) is equipped on corresponding base; Truss (12) is equipped on the upper end of the support leg (11) and extends along length direction, the truss (12) includes multiple transverse connecting beams (121) and multiple cross frames (122), the transverse connecting beam (121) and the cross frame (122) are sequentially arranged along length direction, the cross frame (122) is equipped on the upper end of the support leg (11), the cross frame (122) is equipped with multiple support frames (1221) inside, the support frame (1221) is opposite and extends towards inside along width direction two by two, the support frame (1221) is equipped with blocking piece (1222) towards one end of inside, pipeline extends along length direction and is equipped on the support frame (1221) and can be blocked by the blocking piece (1222).

2. The fabricated pipe rack support of claim 1, wherein, The blocking piece (1222) is a baffle, the baffle is vertically arranged in the support frame (1221), the support frame (1221) is a right trapezoid, the height of one end of the support frame (1221) towards outside is greater than the height of one end towards inside.

3. The fabricated pipe rack support of claim 2, wherein, The support frame (1221) is internally hollow and provided with a through groove (1223), and the upper end of the support frame (1221) is provided with a through hole (1224), and the through groove (1223) is in communication with the through hole (1224).

4. The fabricated pipe rack support of claim 1, wherein, The truss (12) further includes a plurality of aisle connecting beams (123) and a plurality of floors (124), two of the aisle connecting beams (123) are arranged at intervals along the width direction and between two adjacent cross frames (122), and the floor (124) is arranged between two of the aisle connecting beams (123).

5. The fabricated pipe rack support of claim 4, wherein, The truss (12) further includes a plurality of diagonal tensioning bars (125), the diagonal tensioning bars (125) are arranged on both sides of the cross frame (122) along the width direction and connect two adjacent cross frames (122), and the diagonal tensioning bars (125) have an included angle between them.

6. The fabricated pipe rack support of claim 1, wherein, The support leg (11) is further provided with a diagonal brace (111) extending upward and fixed with the cross frame (122).

7. The fabricated pipe rack support of claim 1, wherein, The cross frame (122) further includes two horizontal beams (1225) and two vertical beams (1226), the support frame is arranged on the vertical beam (1226), and the cross frame (122), the transverse connecting beam (121) and the support leg (11) are fixed by a connecting flange (13).

8. The fabricated pipe rack support of claim 7, wherein, The vertical beam (1226) is further provided with an elastic member (1227), the elastic member (1227) is provided with a plurality of elastic members (1227) and located at the upper end of each support frame (1221), the elastic member (1227) is opposite to the blocking piece (1222), and the elastic member (1227) and the blocking piece (1222) can abut against both ends of the pipeline.

9. The fabricated pipe rack support of claim 8, wherein, The elastic member (1227) includes a spring and an abutting plate, both ends of the spring are connected with the vertical beam (1226) and the abutting plate respectively, and the abutting plate can stretch and contract along the width direction and abut against the pipeline.

10. The fabricated pipe rack support of claim 1, wherein, The upper end of the support frame (1221) is provided with a buffer, and a pipeline is arranged on the buffer.

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