Sorting device for ceramic atomization granulation

Abstract

The utility model relates to the technical field of atomization granulation sorting, in particular to a sorting device for ceramic atomization granulation, which comprises a sorting box and a bottom plate, a first discharge port and a second discharge port are respectively mounted on two sides of the sorting box, a discharge pipe is respectively mounted at the bottom of the first discharge port and the bottom of the second discharge port, and a discharge pipe is mounted at the bottom of the bottom plate. A first solid particle metering valve and a second solid particle metering valve are respectively mounted at the bottoms of the two discharging pipes. The flow of particulate matters can be metered through the second solid particle metering valve and the first solid particle metering valve, and when the flow of the particulate matters reaches a specified limit, an alarm is given to remind a worker that the particulate matters in the collection container are about to overflow; and the situation that the particles need to be supervised by workers after being sorted and overflows out of the collecting device due to excessive discharging is avoided.

Description

Technical Field

[0001] This utility model relates to the field of atomization granulation and sorting technology, specifically a sorting device for ceramic atomization granulation. Background Technology

[0002] A spray granulator is a drying device that produces a product after treating materials through fluidization, dust removal, atomization, and solidification to achieve the required particle size. The process generally involves air being heated by a heater and then entering the bottom of a fluidized bed. It passes through a distribution plate and comes into contact with the material, causing the material to become fluidized. Mother liquor or binder is delivered to the atomizing nozzles by a pressure pump or other pressurizing equipment. After atomization, it is coated on the surface of the fluidized particles or causes the particles to adhere to each other. Through continuous fluidization, coating, and drying, the particles gradually grow larger and are discharged from the fluidized bed outlet after reaching the required particle size. It is widely used in the chemical, pharmaceutical, and food industries.

[0003] The particles formed after atomization granulation need to be sorted by size. Therefore, a sorting device for ceramic atomization granulation is required. The existing sorting device for ceramic atomization granulation cannot provide an over-discharge warning during use. As a result, the particle discharge process after sorting requires supervision by staff to prevent excessive discharge from overflowing the collection device, which would lead to waste and difficulty in cleaning up the particles scattered on the ground.

[0004] Therefore, a sorting device for ceramic atomization granulation is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a sorting device for ceramic atomization granulation to solve the problems mentioned in the background art. To achieve the above objective, this utility model provides the following technical solution: A sorting device for ceramic atomization granulation includes a sorting box and a base plate. A first discharge port and a second discharge port are respectively installed on both sides of the sorting box. A discharge pipe is respectively installed at the bottom of the first discharge port and the second discharge port. A first solid particle metering valve and a second solid particle metering valve are respectively installed at the bottom of the two discharge pipes. A first sorting filter plate and a second sorting filter plate are installed inside the sorting box. The aperture of the first sorting filter plate is larger than the aperture of the second sorting filter plate. A plurality of spring rods are installed at the bottom of the sorting box. The bottom of the spring rods is installed on the top of the base plate. The first discharge port and the second discharge port are respectively connected to the interior of the sorting box.

[0006] Preferably, four support frames are installed at the bottom of the base plate, and the four support frames are located at the four corners of the bottom of the sorting box.

[0007] Preferably, two first support plates and a second support plate are respectively installed on both sides of the top of the base plate, and a rotating shaft is movably installed between the first support plate and the second support plate, and an eccentric hammer is installed on one side of the rotating shaft.

[0008] Preferably, a protective housing is installed on one side of each of the two first support plates, and a motor is installed on one side of the protective housing.

[0009] Preferably, a gear shaft is installed on one side of each of the two first support plates, and the two gear shafts are located on both sides inside the protective housing, and a toothed belt is installed between the two gear shafts.

[0010] Preferably, the motor output end extends into the interior of the protective housing, and one end of the motor output end is connected to a gear shaft.

[0011] Preferably, a protective cover is installed on the top of the sorting box, and a material inlet is installed on the top of the protective cover, the material inlet being connected to the interior of the sorting box.

[0012] Compared with the prior art, this utility model provides a sorting device for ceramic atomization granulation, which has the following beneficial effects:

[0013] The system is equipped with a sorting box, a first sorting filter plate, a second sorting filter plate, a second discharge port, a first discharge port, a first solid particle metering valve, and a second solid particle metering valve. When particulate material enters the sorting box, it slides along the installation direction of the first sorting filter plate, thus sorting the particles. Particles smaller than the aperture of the first sorting filter plate fall onto the second sorting filter plate. The second discharge port collects the particles sorted above the first sorting filter plate, and the first discharge port collects the particles sorted above the second sorting filter plate. These particles are then discharged from the sorting box through a discharge pipe. The second and first solid particle metering valves measure the flow rate of the particles. When the flow rate reaches a specified limit, an alarm is triggered to remind staff that the particles in the collection container are about to overflow, preventing situations where staff supervision is required after particle sorting and where excessive discharge could cause particles to overflow into the collection device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0015] Figure 2 This is a top view of the internal structure of the sorting box of this utility model;

[0016] Figure 3 This is a side view of the structure of this utility model;

[0017] Figure 4This utility model Figure 3 A magnified structural diagram of point A in the middle.

[0018] In the diagram: 1. Sorting box; 2. Protective cover; 3. Inlet; 4. First sorting filter plate; 5. Second sorting filter plate; 6. First outlet; 7. First solid particle metering valve; 8. Spring rod; 9. Support frame; 10. Toothed belt; 11. Base plate; 12. Protective shell; 13. First support plate; 14. Rotating shaft; 15. Second solid particle metering valve; 16. Discharge pipe; 17. Eccentric hammer; 18. Second outlet; 19. Motor; 20. Second support plate; 21. Gear shaft. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1: A first discharge port 6 and a second discharge port 18 are respectively installed on both sides of the sorting box 1. A discharge pipe 16 is respectively installed at the bottom of the first discharge port 6 and the second discharge port 18. A first solid particle metering valve 7 and a second solid particle metering valve 15 are respectively installed at the bottom of the two discharge pipes 16. A first sorting filter plate 4 and a second sorting filter plate 5 are installed inside the sorting box 1. The aperture of the first sorting filter plate 4 is larger than the aperture of the second sorting filter plate 5. Multiple spring rods 8 are installed at the bottom of the sorting box 1. The bottom of the spring rods 8 is installed on the top of the base plate 11. The first discharge port 6 and the second discharge port 18 are respectively connected to the interior of the sorting box 1.

[0021] Specifically, such as Figure 1 , Figure 2 and Figure 3As shown, since the sorting box 1 is equipped with a first sorting filter plate 4 and a second sorting filter plate 5, when particulate material enters the sorting box 1, it will slide along the installation direction of the first sorting filter plate 4, thereby sorting the particulate matter. Particulate matter smaller than the aperture of the first sorting filter plate 4 will fall above the second sorting filter plate 5. Since the sorting box 1 is equipped with a first sorting filter plate 4 and a second discharge port 18 on both sides, the particulate matter sorted above the first sorting filter plate 4 can be collected through the second discharge port 18, and the particulate matter sorted above the second sorting filter plate 5 can be collected through the first discharge port 6. The particulate matter is collected and discharged into the sorting box 1 through the discharge pipe 16. The operator can collect the sorted particulate matter by placing the collection container below the first solid particle metering valve 7 and the second solid particle metering valve 15. The flow rate of the particulate matter can be measured by the second solid particle metering valve 15 and the first solid particle metering valve 7. When the flow rate of the particulate matter reaches the specified amount, an alarm will be issued to remind the staff that the particulate matter in the collection container is about to overflow, so as to avoid the situation where the particulate matter needs to be supervised by the staff after sorting and the particulate matter overflows into the collection device due to excessive discharge.

[0022] Example 2: Four support frames 9 are installed at the bottom of the base plate 11, and the four support frames 9 are located at the four corners of the bottom of the sorting box 1. Two first support plates 13 and second support plates 20 are installed on the two sides of the top of the base plate 11, and a rotating shaft 14 is movably installed between the first support plates 13 and the second support plates 20. An eccentric hammer 17 is installed on one side of the rotating shaft 14. A protective shell 12 is installed on one side of the two first support plates 13, and a motor 19 is installed on one side of the protective shell 12. A gear shaft 21 is installed on one side of the two first support plates 13, and the two gear shafts 21 are located on both sides inside the protective shell 12. A toothed belt 10 is installed between the two gear shafts 21. The output end of the motor 19 extends into the interior of the protective shell 12, and the output end of the motor 19 is connected to one end of a gear shaft 21. A protective cover 2 is installed on the top of the sorting box 1, and a material inlet 3 is installed on the top of the protective cover 2. The material inlet 3 is connected to the interior of the sorting box 1.

[0023] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the rotation of the output end of the motor 19 can drive the two gear shafts 21 to rotate, and the rotation of the gear shafts 21 can drive the two rotating shafts 14 to rotate. Since an eccentric hammer 17 is installed on one side of the rotating shaft 14, the rotation of the rotating shaft 14 can drive the eccentric hammer 17 to continuously contact the bottom of the sorting box 1. Since the sorting box 1 and the base plate 11 are connected by multiple spring rods 8, the continuous impact of the eccentric hammer 17 on the bottom of the sorting box 1 can cause the sorting box 1 to vibrate above the base plate 11, thereby causing the particles inside the sorting box 1 to jump, thus improving the sorting accuracy. Since a protective cover 2 is installed on the top of the sorting box 1, the protective cover 2 can isolate the dust generated by the collision of particles inside the sorting box 1. The feeding port 3 allows the operator to easily feed the particles into the sorting box 1 for sorting.

[0024] Working Principle: During operation, the particles to be sorted are fed into the sorting box 1 through the feeding port 3. The rotation of the motor 19 drives two gear shafts 21, which in turn rotate two rotating shafts 14. Since an eccentric hammer 17 is mounted on one side of each shaft 14, the rotation causes the eccentric hammer 17 to continuously contact the bottom of the sorting box 1. Because the sorting box 1 is connected to the base plate 11 by multiple spring rods 8, the continuous impact of the eccentric hammer 17 on the bottom of the sorting box 1 causes it to vibrate above the base plate 11, thus causing the particles inside the sorting box 1 to jump. When the particles enter the sorting box 1, they slide and jump along the installation direction of the first sorting filter plate 4, thus sorting the particles. Particles smaller than the aperture of the first sorting filter plate 4 will fall into the filter. Above the second sorting filter plate 5, since the first sorting filter plate 4 and the second discharge port 18 are respectively installed on both sides of the sorting box 1, the particles sorted above the first sorting filter plate 4 can be collected through the second discharge port 18, and the particles sorted above the second sorting filter plate 5 can be collected through the first discharge port 6 and discharged into the sorting box 1 through the discharge pipe 16. The operator can collect the sorted particles by placing the collection container below the first solid particle metering valve 7 and the second solid particle metering valve 15. The flow rate of the particles can be measured by the second solid particle metering valve 15 and the first solid particle metering valve 7. When the flow rate of the particles reaches the specified amount, an alarm will be sounded to remind the staff that the particles in the collection container are about to overflow. Then, an empty collection container can be placed below the first discharge port 6 and the eccentric hammer 17.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A sorting device for ceramic atomization granulation, comprising a sorting box (1) and a base plate (11), characterized in that: The sorting box (1) has a first discharge port (6) and a second discharge port (18) installed on both sides respectively. The bottom of the first discharge port (6) and the second discharge port (18) is respectively equipped with a discharge pipe (16). The bottom of the two discharge pipes (16) is respectively equipped with a first solid particle metering valve (7) and a second solid particle metering valve (15). The sorting box (1) is equipped with a first sorting filter plate (4) and a second sorting filter plate (5). The aperture of the first sorting filter plate (4) is larger than the aperture of the second sorting filter plate (5). The bottom of the sorting box (1) is equipped with a plurality of spring rods (8). The bottom of the spring rods (8) is installed on the top of the base plate (11). The first discharge port (6) and the second discharge port (18) are respectively connected to the interior of the sorting box (1).

2. The sorting device for ceramic atomization granulation according to claim 1, characterized in that: The bottom of the base plate (11) is equipped with four support frames (9), and the four support frames (9) are located at the four corners of the bottom of the sorting box (1).

3. The sorting device for ceramic atomization granulation according to claim 1, characterized in that: Two first support plates (13) and second support plates (20) are respectively installed on both sides of the top of the base plate (11), and a rotating shaft (14) is movably installed between the first support plate (13) and the second support plate (20). An eccentric hammer (17) is installed on one side of the rotating shaft (14).

4. A sorting device for ceramic atomization granulation according to claim 3, characterized in that: A protective housing (12) is installed on one side of each of the two first support plates (13), and a motor (19) is installed on one side of the protective housing (12).

5. A sorting device for ceramic atomization granulation according to claim 4, characterized in that: A gear shaft (21) is installed on one side of each of the two first support plates (13), and the two gear shafts (21) are located on both sides inside the protective housing (12), and a toothed belt (10) is installed between the two gear shafts (21).

6. A sorting device for ceramic atomization granulation according to claim 4, characterized in that: The output end of the motor (19) extends into the interior of the protective housing (12), and the output end of the motor (19) is connected to one end of a gear shaft (21).

7. A sorting device for ceramic atomization granulation according to claim 1, characterized in that: The top of the sorting box (1) is equipped with a protective cover (2), and the top of the protective cover (2) is equipped with a material inlet (3), which is connected to the interior of the sorting box (1).

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