Efficient double-disc stirring cooler

By introducing scraper and brush design into the filter assembly of the dual-disc agitator cooler, the problem of molding sand clogging was solved, ensuring dust removal effect and normal molding sand mixing, and improving the operating efficiency of the equipment.

CN223862790UActive Publication Date: 2026-02-03WUXI ACC HEAT EXCHANGER
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423265774.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-03
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In existing dual-disc mixing coolers, molding sand is easily adsorbed onto the dust removal screen during the dust removal process, causing blockage and affecting the dust removal effect and molding sand mixing.

Method used

The filter assembly is equipped with scrapers and brushes. A servo motor drives the connecting rod to rotate, which in turn drives the mounting plate and scraper to clean the molding sand on the surface of the filter plate. The hemispherical protrusions cooperate with the abutment blocks on the inner wall of the pipe to achieve left and right reciprocating motion, thereby enhancing the cleaning effect.

Benefits of technology

This effectively prevents filter plate clogging, ensures dust removal efficiency, and improves equipment operating efficiency by premixing the molding sand that falls back into the cooler.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223862790U_ABST
    Figure CN223862790U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of casting equipment, and discloses an efficient double-disc stirring cooler which comprises a cooler tank body, a connecting pipeline is arranged at the top of the cooler tank body, the cooler tank body is communicated with a dust collecting box through the connecting pipeline, a filter assembly is arranged at the inlet end of the connecting pipeline and comprises a filter plate, and the filter plate is arranged on the connecting pipeline. A connecting rod is rotatably arranged in the middle of the filter plate, a servo motor is connected to one end, far away from the cooler tank body, of the connecting rod, a mounting plate sleeves the other end of the connecting rod, two scraping plates are slidably arranged on one side, close to the filter plate, of the mounting plate, and the two scraping plates are separately arranged on two sides of the connecting rod and are slidably connected with the surface of the filter plate; a brush is embedded in the side, close to the filter plate, of the scraper. According to the utility model, the molding sand adsorbed on the filter plate is cleaned, so that the normal filtering effect is ensured, the influence on dust removal in the cooler caused by blockage of the filter plate is avoided, and the cleaned molding sand falls back into the cooler again and is premixed through sufficient stirring.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of casting equipment technology, specifically to a high-efficiency double-disc stirring cooler. Background Technology

[0002] Double-disc agitator coolers are foundry equipment used in foundry workshops to cool spent sand. High-pressure air blowers bring the spent sand to a boiling state, and thorough agitation ensures uniform temperature, humidity, and composition, completing premixing while cooling. Because a large amount of dust is generated during agitation and air blowing, existing double-disc agitator coolers typically include a dust collection box, using a cyclone dust collector to collect the dust. To prevent molding sand from being sucked into the cyclone dust collector, a dust filter is installed at the inlet of the dust collection box. However, in actual operation, although molding sand does not enter the cyclone dust collector, it is easily adsorbed onto the dust filter, causing blockage and affecting dust removal and molding sand mixing. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency dual-disc stirring cooler to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency double-disc stirring cooler, comprising a cooler tank, a connecting pipe at the top of the cooler tank, the cooler tank being connected to a dust collection box via the connecting pipe, a filter assembly at the inlet end of the connecting pipe, the filter assembly comprising a filter plate, a connecting rod rotatably disposed in the middle of the filter plate, a servo motor being connected to one end of the connecting rod away from the cooler tank, and an mounting plate being sleeved on the other end, two scrapers being slidably disposed on the side of the mounting plate near the filter plate, the two scrapers being arranged on both sides of the connecting rod and slidably connected to the surface of the filter plate, and a brush being embedded on the side of the scraper near the filter plate.

[0005] The following improvements are made in this application: the mounting plate has a cavity, and a cylinder is provided in the cavity. One end of the cylinder is connected to the inner wall of the cavity by a spring, and the other end extends through the mounting plate to the outside. A channel is provided on the side of the mounting plate near the filter plate, and the channel communicates with the cavity. A sliding rod is provided on the side of the scraper away from the brush, and the other end of the sliding rod passes through the channel and is connected to the cylinder.

[0006] The following improvements are made in this application: the end of the cylinder located outside the mounting plate is provided with a hemispherical protrusion, and the inner wall of the pipe is provided with a plurality of abutment blocks that cooperate with the hemispherical protrusion.

[0007] The following improvements are made in this application: the slide rod is slidably connected to the inner wall of the channel, and the length of the channel is consistent with the radius of the hemispherical protrusion.

[0008] The present application makes the following improvement: the filter plate has a sandwich layer, and a perforated plate is rotatably disposed within the sandwich layer. The perforated plate has a through hole in its center that mates with a connecting rod. By providing a sandwich perforated plate within the filter plate, the size of the filter pores can be adjusted by rotating the perforated plate.

[0009] The following improvement is made in this application: the perforated plate has a circular structure, and an adjusting rod is installed on its outer ring. The adjusting rod passes through the filter plate, and the filter plate has an arc-shaped groove for the adjusting rod to move. Rotating the adjusting rod along the arc-shaped groove causes the perforated plate to rotate, making the filter holes on the perforated plate and the filter plate interlaced, forming new filter holes of different sizes to ensure the filtration effect.

[0010] Compared with the prior art, this utility model provides a high-efficiency dual-disc stirring cooler, which has the following beneficial effects:

[0011] This invention adds a scraper to the filter plate to clean the molding sand adsorbed on it, ensuring normal filtration and preventing dust removal inside the cooler from being affected by filter plate blockage. The cleaned molding sand falls back into the cooler and is premixed by thorough stirring. A servo motor drives the connecting rod to rotate, which in turn drives the mounting plate to rotate, causing the brush to rotate and clean the surface of the filter plate, scraping off the molding sand adsorbed on the filter plate. As the mounting plate rotates, the cylinder rotates with it, and the hemispherical protrusion squeezes against the abutment block on the inner wall of the pipe. With the help of a spring, the cylinder moves in a telescopic motion, causing the scraper and brush to reciprocate left and right while rotating and cleaning, generating friction with the surface of the filter plate, further improving the cleaning effect of the filter plate. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the filter assembly.

[0014] Figure 3 This is a schematic diagram showing the connection between the mounting plate and the scraper.

[0015] Figure 4 This is a schematic diagram of the filter plate structure.

[0016] In the diagram: 1. Cooler tank; 11. Connecting pipe; 12. Abutment block; 2. Filter plate; 21. Connecting rod; 22. Orifice plate; 23. Adjusting rod; 24. Arc groove; 3. Servo motor; 4. Mounting plate; 41. Cavity; 42. Cylinder; 43. Spring; 44. Channel; 45. Protrusion; 5. Scraper; 51. Brush; 52. Slide rod. Detailed Implementation

[0017] The technical solutions of the present utility model will now be described with reference to the accompanying drawings in the embodiments of the present utility model:

[0018] like Figure 1 As shown, a high-efficiency dual-disc stirring cooler mainly consists of a cooler tank 1, a connecting pipe 11, and a filter assembly. The connecting pipe 11 is located at the top of the cooler tank 1 and is used to connect to a dust collection box. The dust is then drawn in by a cyclone dust collector inside the dust collection box to achieve dust removal.

[0019] The filter assembly is installed at the inlet end of the connecting pipe 11, such as... Figure 2 As shown, the filter assembly includes a filter plate 2. A connecting rod 21 is rotatably arranged in the middle of the filter plate 2. A servo motor 3 is connected to one end of the connecting rod 21 away from the cooler tank 1, and a mounting plate 4 is sleeved on the other end. Two scrapers 5 are slidably arranged on the side of the mounting plate 4 near the filter plate 2. The two scrapers 5 are arranged on both sides of the connecting rod 21 and are slidably connected to the surface of the filter plate 2. A brush 51 is embedded on the side of the scraper 5 near the filter plate 2.

[0020] like Figure 3 As shown, the mounting plate 4 has a cavity 41 inside, and a cylinder 42 is provided inside the cavity 41. One end of the cylinder 42 is connected to the inner wall of the cavity 41 by a spring 43, and the other end extends through the mounting plate 4 to the outside. A channel 44 is provided on the side of the mounting plate 4 near the filter plate 2, and the channel 44 is connected to the cavity 41. A sliding rod 52 is provided on the side of the scraper 5 away from the brush 51. The other end of the sliding rod 52 passes through the channel 44 and is connected to the cylinder 42. A hemispherical protrusion 45 is provided at the end of the cylinder 42 outside the mounting plate 4. Multiple abutment blocks 12 that cooperate with the hemispherical protrusion 45 are distributed circumferentially on the inner wall of the pipe 11. The sliding rod 52 is slidably connected to the inner wall of the channel 44. The length of the channel 44 is the same as the radius of the hemispherical protrusion 45.

[0021] like Figure 4 As shown, the filter plate 2 has a sandwich layer, and a perforated plate 22 is rotatably arranged in the sandwich layer. The perforated plate 22 has a through hole in the middle that cooperates with the connecting rod 21. The perforated plate 22 has a circular structure, and an adjusting rod 23 is installed on its outer ring. The adjusting rod 23 passes through the filter plate 2, and the filter plate 2 has an arc-shaped groove 24 for the adjusting rod 23 to move.

[0022] The above embodiments are merely some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

Claims

1. A high-efficiency double-disc stirring cooler, comprising a cooler tank (1), wherein a connecting pipe (11) is provided at the top of the cooler tank (1), and the cooler tank (1) is connected to a dust collection box through the connecting pipe (11), characterized in that: The inlet end of the connecting pipe (11) is provided with a filter assembly, which includes a filter plate (2). A connecting rod (21) is rotatably provided in the middle of the filter plate (2). A servo motor (3) is connected to one end of the connecting rod (21) away from the cooler tank (1), and an mounting plate (4) is sleeved on the other end. Two scrapers (5) are slidably provided on the side of the mounting plate (4) near the filter plate (2). The two scrapers (5) are arranged on both sides of the connecting rod (21) and slidably connected to the surface of the filter plate (2). A brush (51) is embedded on the side of the scraper (5) near the filter plate (2).

2. The high-efficiency dual-disc stirring cooler according to claim 1, characterized in that: The mounting plate (4) has a cavity (41) inside, and a cylinder (42) is provided inside the cavity (41). One end of the cylinder (42) is connected to the inner wall of the cavity (41) by a spring (43), and the other end extends through the mounting plate (4) to the outside. A channel (44) is provided on the side of the mounting plate (4) near the filter plate (2), and the channel (44) is connected to the cavity (41). A sliding rod (52) is provided on the side of the scraper (5) away from the brush (51), and the other end of the sliding rod (52) passes through the channel (44) and is connected to the cylinder (42).

3. The high-efficiency dual-disc stirring cooler according to claim 2, characterized in that: The cylinder (42) has a hemispherical protrusion (45) at one end outside the mounting plate (4), and the inner wall of the pipe (11) has a plurality of abutment blocks (12) that cooperate with the hemispherical protrusion (45).

4. The high-efficiency dual-disc stirring cooler according to claim 3, characterized in that: The slide bar (52) is slidably connected to the inner wall of the channel (44), and the length of the channel (44) is consistent with the radius of the hemispherical protrusion (45).

5. The high-efficiency dual-disc stirring cooler according to claim 1, characterized in that: The filter plate (2) has an inner layer, and a perforated plate (22) is rotatably arranged in the inner layer. The perforated plate (22) has a through hole in the middle that cooperates with the connecting rod (21).

6. The high-efficiency dual-disc stirring cooler according to claim 5, characterized in that: The perforated plate (22) has a circular structure, and an adjusting rod (23) is installed on its outer ring. The adjusting rod (23) passes through the filter plate (2), and the filter plate (2) has an arc groove (24) for the adjusting rod (23) to move.