Splicing forming jig for door trim
The modular door panel fixture solves the problem of the inability to adjust integral fixtures, enabling efficient and low-cost door panel processing. It is adaptable to various equipment models, ensuring production stability and efficiency.
Patent Information
- Application Number
- CN202520114023.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The existing T28 door trim panel processing fixture is a one-piece design, which cannot be flexibly adjusted, resulting in low production efficiency, high cost, and inability to form on various types of equipment, affecting production plans and delivery time.
A jig that can be assembled and formed is designed, including a first front door trim panel jig body, a second front door trim panel jig body, a front door trim panel jig patch and a rear door trim panel jig patch. Through detachable connection and positioning recess cooperation, the front and rear door trim panels can be flexibly supported and positioned to adapt to the processing of different models of door trim panels.
It improves the adaptability and production efficiency of fixtures, reduces CNC machining time and costs, avoids production downtime caused by equipment occupation, reduces TOM diaphragm waste, and ensures the smooth execution of production plans.
Smart Images

Figure CN223863346U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of door panel processing fixtures, and in particular to a door panel assembly fixture. Background Technology
[0002] As a crucial component of automotive interiors, the processing quality and efficiency of T28 door trim panels directly impact the overall vehicle quality and production costs. TOM (Total Material Manufacturing) technology, or 3D surface decoration technology, is an advanced out-of-mold decoration technique. Through heating and vacuum pressurization, a thin film of interior trim is wrapped around the surface of a 3D-shaped component. This technology can achieve various appearance effects such as wood grain, electroplating, high gloss, carbon fiber, and aluminum imitations, significantly enhancing the aesthetics and texture of automotive interiors. Door trim panels are generally divided into front door trim panels and rear door trim panels, such as... Figure 1 The image shows the rear door trim panel, which has a protrusion on one side for mounting and positioning. The front door trim panel is similar but has a different shape.
[0003] In the processing of T28 door trim panels, jigs play a crucial role. They are auxiliary tools used to position and support the workpiece during processing, ensuring machining accuracy and quality. For TOM machine forming, jig design must meet the requirements of high precision, high stability, and ease of operation. However, most T28 door trim panel processing jigs widely used in the market currently adopt an integral design, which cannot be flexibly spliced into segments. This design limits the adaptability and flexibility of the jig, making it impossible to quickly adjust and optimize it according to different door trim panel models. Furthermore, the complex structure and high processing difficulty of integral jigs significantly increase CNC machining time, which not only increases production costs but also reduces production efficiency. Moreover, existing jigs cannot be used in multiple machine models; if the machine is occupied by other projects, it will lead to production stoppage, affecting the execution of production plans and potentially causing delivery delays.
[0004] Therefore, it is necessary to propose a door panel assembly fixture to solve the above problems. Utility Model Content
[0005] The main purpose of this utility model is to provide a door panel assembly jig that can effectively solve the problems in the background art.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] A door trim panel assembly fixture includes a first front door trim panel fixture body, a second front door trim panel fixture body, a rear door trim panel fixture patch, and a front door trim panel fixture patch. The tops of the first front door trim panel fixture body, the second front door trim panel fixture body, and the front door trim panel fixture patch are all used to support and position the front door trim panel. The top of the rear door trim panel fixture patch is used to support and position the rear door trim panel.
[0008] The first front door trim panel fixture body and the second front door trim panel fixture body have the same shape. One side of the front door trim panel fixture patch is provided with a recess that matches the end of the first front door trim panel fixture body and the second front door trim panel fixture body. One side of the rear door trim panel fixture patch matches the side of the first front door trim panel fixture body and the second front door trim panel fixture body.
[0009] Preferably, the top of the first front door trim panel fixture body, the second front door trim panel fixture body, and the front door trim panel fixture patch are all provided with a front door trim panel positioning support area adapted to the front door trim panel. The first front door trim panel fixture body, the second front door trim panel fixture body, and the front door trim panel fixture patch support and position the front door trim panel through the front door trim panel positioning support area.
[0010] Preferably, the top of the rear door trim panel fixture patch is provided with a rear door trim panel positioning support area adapted to the rear door trim panel, and the rear door trim panel fixture patch supports and positions the rear door trim panel through the rear door trim panel positioning support area.
[0011] Preferably, the number of the first front door trim panel fixture body, the second front door trim panel fixture body, and the front door trim panel fixture patch top are all two, and they are all symmetrically arranged.
[0012] Preferably, the number of the front door trim panel fixture patch is one or two, and the front door trim panel fixture patch is engaged with one end of the first front door trim panel fixture body or the second front door trim panel fixture body through a recess on one side.
[0013] Preferably, one side of the rear door trim panel fixture patch is used to engage with the side of the first front door trim panel fixture body or the second front door trim panel fixture body, and the number of rear door trim panel fixture patches is four or eight.
[0014] Preferably, the first front door trim panel fixture body and the second front door trim panel fixture body are arranged opposite to each other and are detachably connected by bolts.
[0015] Preferably, both the rear door trim panel positioning support area and the front door trim panel positioning support area are provided with positioning recesses, which are used for the insertion of the protruding parts on the front door trim panel and the rear door trim panel.
[0016] Preferably, the inner wall of the positioning recess is provided with a hidden recess, and one end of the inner cavity of the hidden recess is provided with a fastening spring strip, and one side of the fastening spring strip protrudes from the inner wall of the positioning recess, and the protruding part is arc-shaped, and the protruding part can be hidden inside the hidden recess when pressure is applied.
[0017] Compared with the prior art, this utility model provides a door trim panel assembly and forming fixture, which has the following beneficial effects:
[0018] 1. This door trim panel can be assembled into a jig. The first front door trim panel jig body, the second front door trim panel jig body, and the front door trim panel jig supplement are used to support and position the front door trim panel. The rear door trim panel jig supplement is used to support and position the rear door trim panel. The first front door trim panel jig body, the second front door trim panel jig body, the rear door trim panel jig supplement, and the front door trim panel jig supplement can be assembled and matched. The segmented processing of the jig greatly reduces the CNC machining time and the jig cost. The flexible splicing of the jig allows the project to be formed in various types of equipment, avoiding the equipment being occupied by other projects and causing production stoppage. At the same time, the jig can be combined according to the order quantity to avoid the finished products exceeding the order quantity. In addition, the reasonable arrangement of products maximizes the number of pieces formed in a single molding and reduces the waste rate of TOM film.
[0019] 2. The door trim panel can be assembled into a jig. The positioning recess and fastening spring strip can easily increase the stability of the front and rear door trim panels after they are positioned, preventing them from loosening or falling off. It works in conjunction with the original protruding parts on the front and rear door trim panels. The structure is simple and easy to use. Attached Figure Description
[0020] Figure 1 This is a structural schematic diagram of the rear door trim panel of this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of all components of this utility model;
[0022] Figure 3 This is a structural schematic diagram of the first front door trim panel fixture body, the second front door trim panel fixture body, and the rear door trim panel fixture patch in the combined state of this utility model;
[0023] Figure 4 This is a structural schematic diagram of the first front door trim panel fixture body, the second front door trim panel fixture body, and the front door trim panel fixture patch in the combined state of this utility model;
[0024] Figure 5 This is a structural schematic diagram of the first front door trim panel fixture body and the front door trim panel fixture patch of this utility model in the combined state;
[0025] Figure 6This is a structural schematic diagram of the eight rear door trim panel fixtures and patch blocks of this utility model in their combined state;
[0026] Figure 7 This is a cross-sectional structural diagram of the positioning recess of this utility model.
[0027] In the figure: 1. First front door trim panel fixture body; 2. Second front door trim panel fixture body; 3. Rear door trim panel fixture patch; 4. Front door trim panel fixture patch; 5. Rear door trim panel positioning support area; 6. Front door trim panel positioning support area; 7. Positioning recess; 8. Hidden recess; 9. Fastening spring strip. Detailed Implementation
[0028] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0029] like Figure 1-7As shown, a door trim panel assembly fixture includes a first front door trim panel fixture body 1, a second front door trim panel fixture body 2, a rear door trim panel fixture patch 3, and a front door trim panel fixture patch 4. The tops of the first front door trim panel fixture body 1, the second front door trim panel fixture body 2, and the front door trim panel fixture patch 4 are all used to support and position the front door trim panel. Specifically, the tops of the first front door trim panel fixture body 1, the second front door trim panel fixture body 2, and the front door trim panel fixture patch 4 are all provided with front door trim panels that are adapted to the front door trim panel. The positioning support area 6 supports and positions the front door trim panel. The first front door trim panel fixture body 1, the second front door trim panel fixture body 2, and the front door trim panel fixture supplement 4 all have two positioning support areas 6 at their tops, and these areas are symmetrically arranged. The top of the rear door trim panel fixture supplement 3 is used to support and position the rear door trim panel. Specifically, the top of the rear door trim panel fixture supplement 3 is equipped with... The rear door trim panel positioning support area 5 is adapted to the rear door trim panel. The rear door trim panel fixture block 3 supports and positions the rear door trim panel through the rear door trim panel positioning support area 5. The first front door trim panel fixture body 1 and the second front door trim panel fixture body 2 have the same shape. The first front door trim panel fixture body 1 and the second front door trim panel fixture body 2 are arranged opposite to each other and are detachably connected by bolts. One side of the front door trim panel fixture block 4 is provided with a recess that adapts to the ends of the first front door trim panel fixture body 1 and the second front door trim panel fixture body 2. The rear door trim panel fixture... One side of the patch 3 is adapted to the side of the first front door trim panel fixture body 1 and the second front door trim panel fixture body 2. The number of front door trim panel fixture patches 4 is one or two, and the front door trim panel fixture patch 4 is engaged with one end of the first front door trim panel fixture body 1 or the second front door trim panel fixture body 2 through a recess on one side. One side of the rear door trim panel fixture patch 3 is used to engage with the side of the first front door trim panel fixture body 1 or the second front door trim panel fixture body 2, and the number of rear door trim panel fixture patches 3 is four or eight.
[0030] Furthermore, positioning recesses 7 are provided on both the rear door trim panel positioning support area 5 and the front door trim panel positioning support area 6. The positioning recesses 7 are used for the insertion of the protruding parts on the front door trim panel and the rear door trim panel. The inner cavity sidewall of the positioning recesses 7 is provided with a hidden recess 8. One end of the inner cavity of the hidden recess 8 is provided with a fastening spring strip 9, and one side of the fastening spring strip 9 protrudes from the inner wall of the positioning recess 7. The protruding part is arc-shaped and can be hidden inside the hidden recess 8 when pressure is applied.
[0031] When in use, this fixture has at least four states, such as Figure 3As shown, state 1 consists of a first front door trim panel fixture body 1, a second front door trim panel fixture body 2, and four rear door trim panel fixture blocks 3. The first front door trim panel fixture body 1 and the second front door trim panel fixture body 2 are arranged facing away from each other. The rear door trim panel fixture blocks 3 are detachably fixed to the sides of the second front door trim panel fixture body 2 and the second front door trim panel fixture body 2. At this time, four front door trim panels and four rear door trim panels can be processed at the same time.
[0032] like Figure 4 As shown, state 2 consists of the first front door trim panel fixture body 1, the second front door trim panel fixture body 2, and the front door trim panel fixture patch 4. The front door trim panel fixture patch 4 can be detachably set on the outside of the first front door trim panel fixture body 1 or the second front door trim panel fixture body 2. At this time, six front door trim panels can be processed.
[0033] like Figure 5 As shown, state 3 consists of the first front door trim panel fixture body 1 or the second front door trim panel fixture body 2 and the front door trim panel fixture patch 4. At this time, four front door trim panels can be processed on a small molding machine.
[0034] like Figure 6 As shown, state 4 consists of eight rear door trim panel fixture blocks 3, at which point eight rear door trim panels can be processed;
[0035] Furthermore, when positioning the front and rear door trim panels, the protruding parts on one side can be inserted into the positioning recesses 7 on the rear door trim panel positioning support area 5 and the front door trim panel positioning support area 6. After insertion, the fastening spring strip 9 will be pushed, and then the fastening spring strip 9 will bend and hide in the recess 8. The reverse force generated by the fastening spring strip 9 acts on the protruding parts of the front and rear door trim panels, thereby increasing the stability of the front and rear door trim panels.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A door trim panel assembly jig, characterized in that, The fixture includes a first front door trim panel fixture body (1), a second front door trim panel fixture body (2), a rear door trim panel fixture patch (3), and a front door trim panel fixture patch (4). The tops of the first front door trim panel fixture body (1), the second front door trim panel fixture body (2), and the front door trim panel fixture patch (4) are all used to support and position the front door trim panel. The top of the rear door trim panel fixture patch (3) is used to support and position the rear door trim panel. The first front door trim panel fixture body (1) and the second front door trim panel fixture body (2) have the same shape. One side of the front door trim panel fixture patch (4) is provided with a recess that matches the end of the first front door trim panel fixture body (1) and the second front door trim panel fixture body (2). One side of the rear door trim panel fixture patch (3) matches the side of the first front door trim panel fixture body (1) and the second front door trim panel fixture body (2).
2. The door trim panel assembly fixture according to claim 1, characterized in that: The top of the first front door trim panel fixture body (1), the second front door trim panel fixture body (2), and the front door trim panel fixture supplement (4) are all provided with a front door trim panel positioning support area (6) that is adapted to the front door trim panel. The first front door trim panel fixture body (1), the second front door trim panel fixture body (2), and the front door trim panel fixture supplement (4) support and position the front door trim panel through the front door trim panel positioning support area (6).
3. The door trim panel assembly fixture according to claim 1, characterized in that: The rear door trim panel fixture patch (3) is provided with a rear door trim panel positioning support area (5) adapted to the rear door trim panel at its top. The rear door trim panel fixture patch (3) supports and positions the rear door trim panel through the rear door trim panel positioning support area (5).
4. The door trim panel assembly fixture according to claim 2, characterized in that: The number of front door trim panel positioning support areas (6) on the top of the first front door trim panel fixture body (1), the second front door trim panel fixture body (2), and the front door trim panel fixture supplement (4) are all two, and they are all symmetrically arranged.
5. The door trim panel assembly jig according to claim 1, characterized in that: The number of the front door trim panel fixture patch (4) is one or two, and the front door trim panel fixture patch (4) is engaged with one end of the first front door trim panel fixture body (1) or the second front door trim panel fixture body (2) through a recess on one side.
6. The door trim panel assembly jig according to claim 1, characterized in that: One side of the rear door trim panel fixture patch (3) is used to engage with the side of the first front door trim panel fixture body (1) or the second front door trim panel fixture body (2), and the number of rear door trim panel fixture patches (3) is four or eight.
7. A door trim panel assembly fixture according to claim 1, characterized in that: The first front door trim panel fixture body (1) and the second front door trim panel fixture body (2) are arranged opposite to each other and are detachably connected by bolts.
8. A door trim panel assembly fixture according to claim 3, characterized in that: The rear door trim panel positioning support area (5) and the front door trim panel positioning support area (6) are both provided with positioning recesses (7), which are used for the insertion of the protruding parts of the front door trim panel and the rear door trim panel.
9. A door trim panel assembly fixture according to claim 8, characterized in that: The inner wall of the positioning recess (7) is provided with a hidden recess (8). One end of the inner cavity of the hidden recess (8) is provided with a fastening spring strip (9), and one side of the fastening spring strip (9) protrudes from the inner wall of the positioning recess (7). The protruding part is arc-shaped and can be hidden inside the hidden recess (8) when it is pressed.