Automatic batching device for full-vulcanization system dispersed master batch

Abstract

The utility model discloses an automatic batching device for dispersed master batches of a full-vulcanization system. The automatic batching device comprises a top plate, a stirring frame and a supporting plate, supporting columns are arranged at the bottom of the top plate, and storage frames are arranged at the top of the top plate at equal intervals. The stirring frame is arranged on the inner side of the supporting column, and a motor is arranged on the side edge of the stirring frame; according to the utility model, through the material control mechanism consisting of the weight detector, the T-shaped rod and the weighing frame, the burdening weight of dispersed master batches of each full vulcanization system can be accurately controlled, the stability and the consistency of the product quality are ensured, and the production process requirements are met; the motor drives the rotating rod and the spiral blade and the stirring rod on the rotating rod, so that materials are efficiently stirred and mixed, master batches with different components are fully and uniformly mixed in a short time, and the production efficiency is improved; discharging is conveniently controlled through the material blocking plate controlled by the air cylinder, materials on the inner bottom wall of the stirring frame can be effectively cleaned through the material scraping corners, it is guaranteed that the materials are discharged smoothly, the residual quantity is small, material waste is reduced, and production benefits are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to full vulcanization system dispersion master batch technical field, specifically to a kind of automatic batching device of full vulcanization system dispersion master batch. BACKGROUND

[0002] Full vulcanization system dispersion master batch is a kind of component, such as various rubber auxiliaries, vulcanizing agent, is coated in carrier rubber in the form of uniform dispersion, forms a kind of master batch product with specific function.The carrier rubber is usually selected with the rubber variety, such as natural rubber, styrene-butadiene rubber, with good compatibility of subsequent processing rubber matrix, such as carbon black, white carbon black, plasticizer, etc.And auxiliary component includes accelerator, antioxidant, filler according to different application requirements, such as (such as carbon black, white carbon black), plasticizer.These components are treated by special process in master batch, reach full and uniform dispersion state.

[0003] In prior art, full vulcanization system dispersion master batch often just uses relatively rough volumetric measurement or simple timed feeding mode, due to the difference of worker experience and manual addition error, it is easy to cause the difference of collection batching and the component of full vulcanization system dispersion master batch, it is difficult to accurately control the batching weight of each full vulcanization system dispersion master batch, due to the inability to realize accurate batching, leading to the quality stability of final product is extremely poor, the performance difference of different batches of products is significant, far cannot meet the strict requirement of modern production process for product consistency, greatly limits the application of product in high-end market.In view of this, we launch a kind of automatic batching device of full vulcanization system dispersion master batch. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of automatic batching device of full vulcanization system dispersion master batch to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of automatic batching device of full vulcanization system dispersion master batch, comprising: top plate, stirring frame and support plate;

[0006] The bottom of the top plate is provided with support column, which is welded between the top plate and the support column, and the top of the top plate is provided with storage frame at equal intervals;

[0007] The stirring frame is arranged on the inner side of the support column, and the side of the stirring frame is provided with a motor, which is connected to the side of the stirring frame by bolts;

[0008] The support plate is arranged in the interior of the storage frame, and is fixedly connected to the interior of the storage frame, and the top of the support plate is provided with a material control mechanism in the interior of the storage frame, so that the full vulcanization system dispersion master batch is weighed in the interior of the weighing frame by the weight detector.

[0009] Preferably, the material control mechanism includes a support frame connected to the top of the support plate, the support frame and the support plate being connected by bolts, and two sets of support frames. Springs are connected inside both sets of support frames. A T-shaped rod is connected inside the support frame at the top of the spring. The weighing frame is connected inside the storage frame, and the top of the T-shaped rod is connected to the bottom of the weighing frame. The T-shaped rod and the weighing frame are fixedly connected. The weight detector is connected between the support plate and the weighing frame. The weight detector is a Mettler Toledo IND560: this is a high-precision industrial weighing instrument suitable for weight detection in various industrial environments. It has high-speed data processing capabilities and can quickly and accurately feedback weight data. In automatic batching devices, it can accurately monitor material weight, with a repeatability accuracy of ±0.01%FS (full scale). It also has rich communication interfaces, facilitating integration with other equipment such as the control system of an automatic batching system to achieve real-time data transmission and remote control.

[0010] Preferably, the bottom of the weighing frame is connected to a discharge pipe, and the discharge pipe passes through the support plate and is connected to a valve. The valve is used to control the opening and closing of the discharge pipe. The bottom of the storage frame is connected to a feed pipe, and the feed pipe passes through the top plate and the mixing frame.

[0011] Preferably, the output end of the motor is connected to a rotating rod, the rotating rod extends into the interior of the stirring frame, a bearing is provided on one side of the rotating rod and the bearing is embedded in the interior of the stirring frame, spiral blades are connected at equal intervals on the surface of the rotating rod, the spiral blades and the rotating rod are integrally formed, and a stirring rod is connected to the surface of the rotating rod, the stirring rod and the rotating rod are integrally formed.

[0012] Preferably, the bottom of the stirring frame has a cavity, and the cavity and the stirring frame are integrally formed. A cylinder is connected inside the cavity, and a baffle plate is connected to the output end of the cylinder. The baffle plate extends into the interior of the stirring frame. When the baffle plate is removed from the bottom of the stirring frame, the masterbatch is discharged from the bottom of the stirring frame.

[0013] Preferably, the bottom wall of the mixing frame is connected to a scraping corner at the top of the baffle plate. The scraping corner can scrape off the material adhering to the bottom wall of the mixing frame when the baffle plate is removed, ensuring that all the material is discharged, reducing material residue, and facilitating use.

[0014] Preferably, the storage frame is connected to a connecting plate on its side, and the bottom of the connecting plate contacts the top plate. The connecting plate is used to fix the storage frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] (1) The material control mechanism consisting of a weight detector, a T-shaped rod and a weighing frame can accurately control the batch weight of each full vulcanization system dispersion masterbatch, ensuring the stability and consistency of product quality and meeting the production process requirements;

[0017] (2) By driving the rotating rod and its spiral blades and stirring rod by the motor, the material is efficiently stirred and mixed, so that the masterbatch of different components is fully and evenly mixed in a short time, thereby improving production efficiency;

[0018] (3) The baffle plate controlled by the cylinder makes it easy to control the discharge, and the scraper can effectively clean the material on the bottom wall of the mixing frame, ensuring smooth material discharge and little residue, reducing material waste and improving production efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a side sectional view of the material storage frame of this utility model.

[0021] Figure 3 This is a schematic diagram of the side section of the support frame of this utility model;

[0022] Figure 4 This is a side sectional view of the stirring frame of this utility model.

[0023] In the diagram: 1. Top plate; 2. Support column; 3. Motor; 4. Mixing frame; 5. Rotating rod; 6. Storage frame; 7. Weighing frame; 8. Connecting plate; 9. Feed pipe; 10. Baffle plate; 11. Discharge pipe; 12. Valve; 13. Support plate; 14. Weight detector; 15. T-shaped rod; 16. Support frame; 17. Spring; 18. Spiral blade; 19. Mixing rod; 20. Scraper angle; 21. Cavity; 22. Cylinder. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 This utility model provides a technical solution: an automatic batching device for a fully vulcanized system dispersion masterbatch, comprising: a top plate 1, a support column 2 at the bottom of the top plate 1, and storage frames 6 at equal intervals at the top of the top plate 1;

[0026] A stirring frame 4 is disposed inside the support column 2, and a motor 3 is disposed on the side of the stirring frame 4.

[0027] A support plate 13 is disposed inside the storage frame 6. The top of the support plate 13 is located inside the storage frame 6 and a material control mechanism is provided. Through the cooperation of the weight detector 14, T-shaped rod 15 and weighing frame 7 of the material control mechanism, the full vulcanization system dispersion masterbatch is weighed inside the weighing frame 7 using the weight detector 14.

[0028] The material control mechanism includes a support frame 16 connected to the top of the support plate 13. The support frame 16 and the support plate 13 are connected by bolts. There are two sets of support frames 16. Springs 17 are connected inside the two sets of support frames 16. The T-shaped rod 15 is connected inside the support frame 16 and located at the top of the spring 17. The weighing frame 7 is connected inside the storage frame 6. The top of the T-shaped rod 15 is connected to the bottom of the weighing frame 7. The T-shaped rod 15 and the weighing frame 7 are fixedly set. The weight detector 14 is connected between the support plate 13 and the weighing frame 7. The weight detector 14 is a Mettler Toledo IND560. This is a high-precision industrial weighing instrument suitable for weight detection in various industrial environments. It has high-speed data processing capabilities and can quickly and accurately feed back weight data. In automatic batching devices, it can accurately monitor the weight of materials. Its repeatability accuracy can reach ±0.01%FS (full scale). It also has rich communication interfaces, which facilitates integration with the control system of other devices such as automatic batching systems to realize real-time data transmission and remote control.

[0029] The bottom of the weighing frame 7 is connected to a discharge pipe 11. The discharge pipe 11 passes through the support plate 13 and is connected to a valve 12. The valve 12 is used to control the opening and closing of the discharge pipe 11. The bottom of the storage frame 6 is connected to a feed pipe 9, which passes through the top plate 1 and the stirring frame 4.

[0030] The output end of the motor 3 is connected to a rotating rod 5, which extends into the interior of the stirring frame 4. A bearing is provided on one side of the rotating rod 5 and is embedded in the interior of the stirring frame 4. Spiral blades 18 are connected at equal intervals on the surface of the rotating rod 5. The spiral blades 18 and the rotating rod 5 are integrally formed. A stirring rod 19 is connected to the surface of the rotating rod 5, which is integrally formed with the rotating rod 5.

[0031] The bottom of the stirring frame 4 has a cavity 21, which is integrally formed with the stirring frame 4. A cylinder 22 is connected inside the cavity 21, and a baffle plate 10 is connected to the output end of the cylinder 22. The baffle plate 10 extends into the interior of the stirring frame 4. When the baffle plate 10 moves away from the bottom of the stirring frame 4, the masterbatch is discharged from the bottom of the stirring frame 4.

[0032] The bottom wall of the mixing frame 4 is connected to a scraper 20 at the top of the baffle plate 10. The scraper 20 can scrape off the material attached to the bottom wall of the mixing frame 4 when the baffle plate 10 is removed, ensuring that all the material is discharged, reducing material residue, and facilitating use.

[0033] The storage frame 6 is connected to a connecting plate 8 on its side, and the bottom of the connecting plate 8 contacts the top plate 1. The connecting plate 8 is used to fix the storage frame 6.

[0034] Specifically, during use, when batching is required, the fully vulcanized system dispersion masterbatch enters the weighing frame 7. Since the T-shaped rod 15 connects the weighing frame 7 and the support frame 16, and there is a spring 17 in the support frame 16, when the weight of the masterbatch increases, the weighing frame 7 presses down the T-shaped rod 15, and the spring 17 is compressed. At this time, the weight detector 14 can detect the weight change of the masterbatch in the weighing frame 7. When the set weight is reached, the feeding can be stopped to achieve accurate weighing and batching. After weighing is completed, the valve 12 on the discharge pipe 11 is opened, and the masterbatch can enter the interior of the mixing frame 4 through the discharge pipe 11. Three sets of storage frames 6 are equally spaced on the top of the top plate 1, so that different materials or fully vulcanized system dispersion masterbatch can be added into the interior of the mixing frame 4 to form batching.

[0035] Then the motor 3 starts, driving the rotating rod 5 to rotate. The spiral blades 18 and stirring rod 19 on the surface of the rotating rod 5 rotate together with the rotating rod 5 to stir and mix the masterbatch entering the mixing frame 4. The spiral blades 18 can push the material to move in the mixing frame 4, while the stirring rod 19 further enhances the stirring effect, so that the masterbatch of different components is fully and evenly mixed.

[0036] After mixing is completed, cylinder 22 operates, pushing baffle 10 to move. Baffle 10 can control the discharge of the mixed masterbatch in mixing frame 4. When discharge is required, baffle 10 moves away, and the masterbatch is discharged from the bottom of mixing frame 4. The scraper 20 can scrape off the material adhering to the bottom wall of mixing frame 4 when baffle 10 moves away, ensuring that all material is discharged, reducing material residue, and facilitating use.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic batching device for a fully vulcanized system dispersion masterbatch, characterized in that, include: The top plate (1) is provided with a support column (2) at the bottom and a storage frame (6) is provided at equal intervals at the top of the top plate (1). A stirring frame (4) is provided on the inner side of the support column (2), and a motor (3) is provided on the side of the stirring frame (4). A support plate (13) is set inside the storage frame (6). The top of the support plate (13) is located inside the storage frame (6) and a material control mechanism is set there. Through the combined use of the weight detector (14), T-shaped rod (15) and weighing frame (7) of the material control mechanism, the full vulcanization system dispersion masterbatch is weighed inside the weighing frame (7) using the weight detector (14).

2. The automatic batching device for a fully vulcanized system dispersion masterbatch according to claim 1, characterized in that, The material control mechanism includes a support frame (16) connected to the top of the support plate (13). There are two sets of support frames (16). Springs (17) are connected inside the two sets of support frames (16). The T-shaped rod (15) is connected inside the support frame (16) and located at the top of the spring (17). The weighing frame (7) is connected inside the storage frame (6). The top of the T-shaped rod (15) is connected to the bottom of the weighing frame (7). The weight detector (14) is connected between the support plate (13) and the weighing frame (7).

3. The automatic batching device for a fully vulcanized system dispersion masterbatch according to claim 1, characterized in that, The bottom of the weighing frame (7) is connected to the discharge pipe (11), which passes through the support plate (13) and is connected to the valve (12). The bottom of the storage frame (6) is connected to the feed pipe (9), which passes through the top plate (1) and the stirring frame (4).

4. The automatic batching device for a fully vulcanized system dispersion masterbatch according to claim 1, characterized in that, The output end of the motor (3) is connected to a rotating rod (5), which extends into the interior of the stirring frame (4). Spiral blades (18) are connected at equal intervals on the surface of the rotating rod (5), and stirring rods (19) are connected to the surface of the rotating rod (5).

5. An automatic batching device for a fully vulcanized system dispersion masterbatch according to claim 1, characterized in that, The bottom of the stirring frame (4) has a cavity (21), and a cylinder (22) is connected inside the cavity (21). The output end of the cylinder (22) is connected to a baffle plate (10), and the baffle plate (10) extends into the interior of the stirring frame (4).

6. An automatic batching device for a fully vulcanized system dispersion masterbatch according to claim 5, characterized in that, The bottom wall of the stirring frame (4) is connected to the scraping corner (20) at the top of the baffle plate (10).

7. An automatic batching device for a fully vulcanized system dispersion masterbatch according to claim 1, characterized in that, The storage box (6) is connected to a connecting plate (8) on its side, and the bottom of the connecting plate (8) is in contact with the top plate (1).

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