Double-layer flat rubber vulcanizing machine

Abstract

The utility model discloses a double-layer flat rubber vulcanizing machine which comprises a vulcanizing machine body, a fixed bottom plate is arranged on the lower side of the vulcanizing machine body, a first laminate and a second laminate are arranged on the upper side of the vulcanizing machine body, and the second laminate is higher than the first laminate; the first layer plate and the second layer plate are obliquely arranged, the higher sides of the first layer plate and the second layer plate are designed as feeding ends, and a first telescopic device is arranged on the side wall of the vulcanizing machine body, so that the production efficiency is improved, two layers of workpieces can be vulcanized at the same time through the double-layer flat plate design, and compared with a single-layer flat plate, the production efficiency is improved. And the production efficiency is obviously improved. The space utilization rate is high, workpieces can automatically roll down to the lower layer due to the design of the obliquely-arranged plate face, manual intervention is reduced, and meanwhile space is saved. The automation degree is high, and automatic feeding and discharging of workpieces can be achieved through cooperation of the telescopic device and the workpiece receiving block.

Description

Technical Field

[0001] This utility model relates to the technical field of rubber vulcanizing machines, specifically to a double-layer flat rubber vulcanizing machine. Background Technology

[0002] Currently, rubber vulcanizing machines are indispensable equipment in rubber product manufacturing, used to vulcanize rubber raw materials under specific temperature and pressure conditions to obtain the desired physical and chemical properties. However, traditional single-layer flat vulcanizing machines suffer from problems such as low production efficiency, low space utilization, and limited automation.

[0003] Specifically, single-layer flat vulcanizing machines can only vulcanize one layer of workpiece at a time, resulting in low production efficiency. Furthermore, the single-layer design leads to low space utilization and requires significant manual intervention for loading and unloading, increasing labor intensity. Additionally, traditional vulcanizing machines often lack flexibility and adaptability when processing rod-shaped raw materials of varying widths, making it difficult to meet diverse production needs. Utility Model Content

[0004] The purpose of this invention is to provide a double-layer flat rubber vulcanizing machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a double-layer flat rubber vulcanizing machine, which includes a vulcanizing machine body, a fixed base plate on the lower side of the vulcanizing machine body, and a first layer plate and a second layer plate on the upper side of the vulcanizing machine body, wherein the height of the second layer plate is greater than that of the first layer plate.

[0006] Both the first and second plates are inclined. The higher side of the first and second plates is designed as the feeding end. The side wall of the vulcanizing machine body is provided with a first telescopic device. The telescopic rod of the first telescopic device is provided with a connecting plate. The connecting plate is provided with a workpiece receiving block. The workpiece receiving block is provided with a placement groove.

[0007] The initial position of the workpiece receiving block is located below the feeding end of the first layer plate. The inner side of the vulcanizing machine body is provided with a bearing plate, which is located below the first layer plate. The bearing plate is provided with a second telescopic device, and the driving end of the second telescopic device is provided with a baffle. When the baffle extends, it blocks the feeding end of the first layer plate.

[0008] The vulcanizing machine body is also equipped with a third telescopic device, which has a double-track bracket for lifting and raising the rod-shaped raw material. The two tracks of the double-track bracket are located opposite each other at both ends of the workpiece receiving block, and the width of the rod-shaped raw material is greater than the width of the workpiece receiving block. The baffle design allows the material to enter the first or second layer plate. When the baffle blocks the feeding end of the first layer plate, the double-track bracket can send the rod-shaped material into the second layer plate, which facilitates the differentiated feeding of materials.

[0009] Specifically, several reinforcing plates are specially designed and installed on the side walls of the vulcanizing machine body. The bottom ends of these reinforcing plates are tightly connected to the fixed base plate. Through this structural reinforcement, the structural stability of the entire vulcanizing machine is significantly improved, thereby ensuring the stability and durability of the equipment during operation.

[0010] Specifically, both the first and second layer plates are equipped with hinged plates at their discharge ends, which allow them to connect to the discharge conveyor belt. This configuration significantly improves work efficiency, enabling the rubber products after vulcanization to be output quickly and conveniently, thereby accelerating the production process and increasing production efficiency.

[0011] Specifically, the first, second, and third telescopic devices all employ telescopic cylinders or electric push rods. These devices, through precise control, enable fine adjustments to the workpiece's movement and positioning. This precise control mechanism is crucial for ensuring workpiece machining accuracy and repeatability, thereby guaranteeing the efficiency and precision of the entire production process.

[0012] Specifically, the third telescopic device is mounted on the fixed base plate via a carefully designed L-shaped bracket. The L-shaped bracket's structural design not only provides robust support for the third telescopic device but also enhances its overall stability. This design ensures that the third telescopic device can reliably perform its function during actual operation, thereby guaranteeing the stability and safety of the entire vulcanizing machine operation.

[0013] Compared with the prior art, the beneficial effects of this utility model are: improved production efficiency. Through the double-layer plate design, two layers of workpieces can be vulcanized at the same time, which significantly improves production efficiency compared with single-layer plate.

[0014] It has a high space utilization rate. The inclined plate design allows the workpiece to automatically roll to the lower layer, reducing manual intervention and saving space.

[0015] With a high degree of automation, the workpiece can be automatically loaded and unloaded through the cooperation of the telescopic device and the workpiece receiving block, which reduces labor intensity and improves the level of automation.

[0016] High flexibility and adaptability: The third telescopic device, combined with the double-track bracket, can handle rod-shaped raw materials of different widths, making it highly adaptable.

[0017] For easy differentiation, the baffle design allows materials to easily enter the first or second layer. When the baffle blocks the feed end of the first layer, the double-track bracket can feed the rod-shaped material into the second layer, making it easy to distinguish and feed the materials.

[0018] The structure is stable, and the addition of reinforcing plates enhances the stability of the vulcanizing machine body, ensuring the stability of the equipment during operation.

[0019] Easy to maintain, the design of the openable and closable panels and the discharge conveyor belt makes it easier and faster to remove and maintain the finished products.

[0020] Energy saving and environmental protection: Increased automation reduces energy consumption and manual operation, which helps to reduce production costs and improve environmental performance. Attached Figure Description

[0021] Figure 1 This is a front view schematic diagram of the present invention;

[0022] Figure 2 This is a side view of the present invention;

[0023] Figure 3 This is a top view of the present invention.

[0024] In the diagram: 1. Vulcanizing machine body; 2. Fixed base plate; 3. First layer plate; 4. Second layer plate; 5. First telescopic device; 6. Connecting plate; 7. Workpiece receiving block; 8. Bearing plate; 9. Second telescopic device; 10. Baffle; 11. Third telescopic device; 12. Double track bracket; 13. Reinforcing plate; 14. L-shaped fixing frame. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-3 This utility model provides a technical solution: a double-layer flat rubber vulcanizing machine, which includes a vulcanizing machine body 1, a fixed base plate 2 on the lower side of the vulcanizing machine body 1, and a first layer plate 3 and a second layer plate 4 on the upper side of the vulcanizing machine body 1, wherein the height of the second layer plate 4 is greater than that of the first layer plate 3.

[0027] The first layer plate 3 and the second layer plate 4 are both inclined. The higher side of the first layer plate 3 and the second layer plate 4 is designed as the feeding end. The side wall of the vulcanizing machine body 1 is provided with a first telescopic device 5. The telescopic rod of the first telescopic device 5 is provided with a connecting plate 6. The connecting plate 6 is provided with a workpiece receiving block 7. The workpiece receiving block 7 is provided with a placement groove.

[0028] The initial position of the workpiece receiving block 7 is below the feeding end of the first layer plate 3. The inner side of the vulcanizing machine body 1 is provided with a bearing plate 8, which is located below the first layer plate 3. The bearing plate 8 is provided with a second telescopic device 9, and the driving end of the second telescopic device 9 is provided with a baffle 10. When the baffle 10 extends, it blocks the feeding end of the first layer plate 3.

[0029] The vulcanizing machine body 1 is also equipped with a third telescopic device 11, which is equipped with a double track bracket 12 for lifting and raising the rod-shaped raw material. The two tracks of the double track bracket 12 are located opposite each other at both ends of the workpiece receiving block 7, and the width of the rod-shaped raw material is greater than the width of the workpiece receiving block 7. The design of the baffle 10 can facilitate the material to enter the first plate 3 or the second plate 4. When the baffle 10 blocks the feeding end of the first plate 3, the double track bracket 12 can send the rod-shaped material into the second plate 4, which facilitates the differentiated feeding of materials.

[0030] Specifically, several reinforcing plates 13 are specially designed and installed on the side wall of the vulcanizing machine body 1. The bottom ends of these reinforcing plates 13 are tightly connected to the fixed base plate 2. Through this structural reinforcement, the structural stability of the entire vulcanizing machine is significantly improved, thereby ensuring the stability and durability of the equipment during operation.

[0031] Specifically, both the first layer 3 and the second layer 4 are equipped with openable and closable plates at their discharge ends, which allow them to be connected to the discharge conveyor belt. This configuration greatly improves work efficiency, enabling the rubber products after vulcanization to be output quickly and conveniently, thereby accelerating the production process and increasing production efficiency.

[0032] Specifically, the first telescopic device 5, the second telescopic device 9, and the third telescopic device 11 all employ telescopic cylinders or electric push rods. These devices, through precise control, enable fine adjustments to the movement and positioning of the workpiece. This precise control mechanism is crucial for ensuring the machining accuracy and repeatability of the workpiece, thereby ensuring the efficiency and precision of the entire production process.

[0033] Specifically, the third telescopic device 11 is mounted on the fixed base plate 2 via a carefully designed L-shaped fixing frame 14. The structural design of the L-shaped fixing frame 14 not only provides stable support for the third telescopic device 11 but also enhances its overall stability. This design ensures that the third telescopic device 11 can reliably perform its function during actual operation, thereby guaranteeing the stability and safety of the entire vulcanizing machine operation.

[0034] Working principle: In operation, the equipment is prepared. The lower side of the vulcanizing machine body 1 is provided with a fixed base plate 2, and the upper side is provided with an inclined first layer plate 3 and a second layer plate 4, wherein the height of the second layer plate 4 is greater than that of the first layer plate 3. The higher end of the first layer plate 3 and the second layer plate 4 serves as the feed end.

[0035] For workpiece receiving, a first telescopic device 5 is provided on the side wall of the vulcanizing machine body 1, and a workpiece receiving block 7 is connected to its telescopic rod. The workpiece receiving block 7 is provided with a placement groove. The initial position of the workpiece receiving block 7 is below the feeding end of the first layer plate 3.

[0036] Material conveying: The vulcanizing machine body has a bearing plate 8 inside, and a second telescopic device 9 is provided on the bearing plate 8. The drive end of the device is provided with a baffle 10. When the baffle 10 is extended, it can block the feed end of the first layer plate 3 to control the flow direction of the material.

[0037] The materials are layered, and the third telescopic device 11 is equipped with a double-track bracket 12 to lift and raise the rod-shaped raw materials. The two tracks of the double-track bracket 12 are located opposite each other at both ends of the workpiece receiving block 7, ensuring that the width of the rod-shaped raw materials is greater than the width of the workpiece receiving block 7. The baffle 10 is designed to facilitate the entry of materials into the first layer plate 3 or the second layer plate 4, realizing differentiated feeding of materials.

[0038] The structure is reinforced by several reinforcing plates 13 on the side wall of the vulcanizing machine body 1, the bottom of which is connected to the fixed base plate 2 to enhance the stability of the equipment.

[0039] The discharge mechanism has an openable and closable plate at the discharge end of the first plate 3 and the second plate 4, which is connected to a discharge conveyor belt to facilitate the output of materials after the vulcanization process is completed.

[0040] The power system, including the first telescopic device 5, the second telescopic device 9, and the third telescopic device 11, consists of telescopic cylinders or electric push rods, which provide power to realize the telescopic movement of each component.

[0041] Equipment installation: The third telescopic device 11 is installed on the fixed base plate 2 via an L-shaped fixing frame 14.

[0042] In summary, the double-layer flat rubber vulcanizing machine controls the feeding, layering, and conveying of materials through multiple telescopic devices and baffles, thereby achieving the vulcanization treatment of rubber materials.

[0043] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0044] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-layer flat rubber vulcanizing machine, characterized in that: The vulcanizing machine body (1) is provided with a fixed base plate (2) on the lower side of the vulcanizing machine body (1) and a first layer plate (3) and a second layer plate (4) on the upper side of the vulcanizing machine body (1). The height of the second layer plate (4) is greater than that of the first layer plate (3). The first layer plate (3) and the second layer plate (4) are both inclined. The higher side of the first layer plate (3) and the second layer plate (4) is the feeding end. The side wall of the vulcanizing machine body (1) is provided with a first telescopic device (5). The telescopic rod of the first telescopic device (5) is provided with a connecting plate (6). The connecting plate (6) is provided with a workpiece receiving block (7). The workpiece receiving block (7) is provided with a placement groove. The initial position of the workpiece receiving block (7) is below the feeding end of the first layer plate (3). The inner side of the vulcanizing machine body (1) is provided with a bearing plate (8). The bearing plate (8) is located below the first layer plate (3). The bearing plate (8) is provided with a second telescopic device (9). The driving end of the second telescopic device (9) is provided with a baffle (10). When the baffle (10) extends, it blocks the feeding end of the first layer plate (3). The vulcanizing machine body (1) is also provided with a third telescopic device (11), and the third telescopic device (11) is provided with a double track bracket (12) to lift and raise the rod-shaped raw material. The two tracks of the double track bracket (12) are located opposite to each other at both ends of the workpiece receiving block (7), and the width of the rod-shaped raw material is greater than the width of the workpiece receiving block (7).

2. The double-layer flat rubber vulcanizing machine according to claim 1, characterized in that: The vulcanizing machine body (1) has several reinforcing plates (13) on its side wall, and the bottom end of the reinforcing plates (13) is connected to the fixed base plate (2).

3. The double-layer flat rubber vulcanizing machine according to claim 1, characterized in that: Both the first layer plate (3) and the second layer plate (4) have openable and closable plates at their discharge ends and are connected to discharge conveyor belts.

4. The double-layer flat rubber vulcanizing machine according to claim 1, characterized in that: The first telescopic device (5), the second telescopic device (9) and the third telescopic device (11) are all telescopic cylinders or electric push rods.

5. A double-layer flat rubber vulcanizing machine according to claim 1, characterized in that: The third telescopic device (11) is installed on the fixed base plate (2) via an L-shaped fixing frame (14).

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