Simple and convenient fermentation conversion disc
By rationally arranging the valves on the switching panel, all valves can be connected using only two lengths of jumper pipes, solving the problems of installation complexity and high cost caused by multiple jumper pipes in the existing technology, and improving installation efficiency.
Patent Information
- Application Number
- CN202520340947.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In existing beer fermentation equipment, the inconsistent valve layout on the switching plate leads to the need for various cross-connectors of different lengths, which increases the complexity and cost of installation.
By adopting a reasonable valve layout, all valves can be bridged using only two lengths of crossover pipes, including the top valves on the left and right sides above the main body of the switching panel and the bottom valve in the middle of the tank. The layout of the crossover pipes is simplified through reasonable height and distance arrangement.
It reduced installation complexity and cost, enabled smooth connection of all valves, and improved installation efficiency.
Smart Images

Figure CN223866602U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a simple fermentation conversion tray, belonging to the technical field of beer fermentation equipment. Background Technology
[0002] In beer fermentation processes, especially in systems involving multiple fermentation tanks, the transfer plate serves as a crucial connection and switching device. It connects different fermentation tanks, enabling the flow and conversion of materials, gases, or liquids. It is typically equipped with multiple valves. These valves primarily control the inflow and outflow of materials, regulate flow rates, maintain pressure balance, and ensure the sterility of the system.
[0003] Currently, switching panels typically house multiple valves with different functions. Because the layout and position of these valves vary, different lengths of jumpers are required to accommodate these differences and ensure smooth fluid flow between the valves. However, installing jumpers of various lengths is complex, requiring careful measurement and comparison to ensure the jumper length matches the distance between the valves, increasing installation complexity and cost.
[0004] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0005] This invention addresses the shortcomings of the prior art by providing a simple fermentation conversion plate that allows for the rational arrangement of valves. All valves can be connected using only two lengths of cross-connectors, thereby enabling the connection of related pipelines and reducing the complexity and cost of installation.
[0006] To solve the above technical problems, the present invention adopts the following technical solution:
[0007] A simple fermentation conversion tray includes a conversion tray body, on which multiple valves are installed. The multiple valves are bridging each other through a bridging pipe A of length L1 and a bridging pipe B of length L2.
[0008] The top of the converter panel is equipped with a No. 1 tank top valve and a No. 2 tank top valve on the left and right sides above the main body. The No. 1 tank top valve is equipped with an air vent valve and a carbon dioxide backup valve at a distance of L1 on the side of the No. 1 tank top valve. The No. 2 tank top valve is equipped with an air vent valve and a carbon dioxide backup valve at a distance of L1 on the side of the No. 1 tank top valve.
[0009] The main body of the converter plate is equipped with bottom valves #1 and #2 of the tank, which are spaced L1 apart. Bottom valves #1 and #2 are located at the same horizontal level.
[0010] The bottom valve of tank #1 is surrounded by a washing tank CIP inlet valve, a wort inlet valve, a mixed beer inlet valve, a beer inlet valve, a yeast return valve, and a washing tank CIP return valve at a distance of L2.
[0011] The bottom valve of tank #2 is surrounded by a washing tank CIP inlet valve, a wort return valve, a mixed beer return valve, a beer return valve, a yeast inlet valve, and a washing tank CIP return valve at a distance of L2.
[0012] Furthermore, the two vent valves are located at the same horizontal level, and the two carbon dioxide backup valves are located at the same horizontal level. The height of the vent valves is greater than the height of the carbon dioxide backup valves, and the height of the carbon dioxide backup valves is greater than the height of the No. 1 tank top valve and the No. 2 tank top valve.
[0013] Furthermore, the heights of the CIP inlet valve for tank washing, wort inlet valve, mixed beer inlet valve, beer inlet valve, yeast return valve, and CIP return valve for tank washing decrease sequentially.
[0014] Furthermore, the heights of the CIP inlet valve for tank washing, wort return valve, mixed beer return valve, beer return valve, yeast inlet valve, and CIP inlet valve for tank washing decrease sequentially.
[0015] Furthermore, the number of CIP inlet valves for the washing tank is two, the two CIP inlet valves for the washing tank are located at the same horizontal height, and the distance between them is L1.
[0016] Furthermore, the wort inlet valve and the wort return valve are located at the same horizontal height, and the distance between them is L1.
[0017] Furthermore, the mixed liquor inlet valve and the mixed liquor return valve are located at the same horizontal height, and the distance between them is L1; the height of the mixed liquor inlet valve and the mixed liquor return valve is greater than the height of the bottom valve of tank #1 and the bottom valve of tank #2.
[0018] Furthermore, the beer inlet valve and the beer return valve are located at the same horizontal height, and the distance between them is L1; the height of the beer inlet valve and the beer return valve is less than the height of the bottom valve of tank #1 and the bottom valve of tank #2.
[0019] Furthermore, the yeast return valve and the yeast inlet valve are located at the same horizontal height, and the distance between them is L1.
[0020] Furthermore, the number of the washing tank CIP return valves is two, the two washing tank CIP return valves are located at the same horizontal height, and the distance between them is L1.
[0021] Compared with the prior art, the present invention, by adopting the above technical solution, has the following advantages:
[0022] In the conversion panel provided by this utility model, each valve adopts a reasonable layout, and all valves can be connected using only two lengths of jumper pipes, thereby achieving the connection of related pipelines and reducing the complexity and cost of installation.
[0023] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the arrangement of the valves in this utility model;
[0026] Figure 3 This is a schematic diagram of the transfer pipe A;
[0027] Figure 4 This is a schematic diagram of the transfer pipe B.
[0028] In the diagram, 1-Converter body, 2-Bridge pipe A, 3-Bridge pipe B, 4-Top valve of tank #1, 5-Top valve of tank #2, 6-Vacuum drain valve, 7-Carbon dioxide pressure reserve valve, 8-Bottom valve of tank #1, 9-Bottom valve of tank #2, 10-CIP inlet valve for tank washing, 11-Wort inlet valve, 12-Mustard beer inlet valve, 13-Beer inlet valve, 14-Yeast return valve, 15-CIP inlet valve for tank washing, 16-Wort return valve, 17-Mustard beer return valve, 18-Beer return valve, 19-Yeast inlet valve. Detailed Implementation
[0029] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.
[0030] like Figures 1-4 As shown in the figure, this utility model provides a simple fermentation conversion tray, including a conversion tray body 1, on which multiple valves are installed, and the multiple valves are connected by a jumper pipe A2 and a jumper pipe B3.
[0031] The length of the cross-connector A2 is L1, and the length of the cross-connector B3 is L2.
[0032] The top left and right sides of the main body 1 of the conversion panel are equipped with a No. 1 tank top valve 4 and a No. 2 tank top valve 5, which are located at the same horizontal height.
[0033] On the side of the No. 1 tank top valve 4 near the No. 2 tank top valve 5, there is a vent valve 6 and a carbon dioxide backup valve 7 at a distance of L1. On the side of the No. 2 tank top valve 5 near the No. 1 tank top valve 4, there is a vent valve 6 and a carbon dioxide backup valve 7 at a distance of L1.
[0034] The two vent valves 6 are located at the same horizontal height, and the two carbon dioxide backup valves 7 are located at the same horizontal height. The height of the vent valve 6 is greater than the height of the carbon dioxide backup valve 7, and the height of the carbon dioxide backup valve 7 is greater than the height of the No. 1 tank top valve 4 and the No. 2 tank top valve 5.
[0035] The conversion disc body 1 has a No. 1 bottom valve 8 and a No. 2 bottom valve 9 with a distance of L1 on one side of the middle. The No. 1 bottom valve 8 and the No. 2 bottom valve 9 are located at the same horizontal height.
[0036] The bottom valve 8 of tank #1 is surrounded by a washing tank CIP inlet valve 10, a wort inlet valve 11, a mixed beer inlet valve 12, a beer inlet valve 13, a yeast return valve 14, and a washing tank CIP return valve 15 at a distance of L2. The heights of the washing tank CIP inlet valve 10, wort inlet valve 11, mixed beer inlet valve 12, beer inlet valve 13, yeast return valve 14, and washing tank CIP return valve 15 decrease sequentially. The distance between the washing tank CIP inlet valve 10 and the top valve 5 of tank #2 is L2.
[0037] The bottom valve 9 of tank #2 is surrounded by a washing tank CIP inlet valve 10, a wort return valve 16, a mixed beer return valve 17, a beer return valve 18, a yeast inlet valve 19, and a washing tank CIP return valve 15 at a distance L2 from it. The heights of the washing tank CIP inlet valve 10, the wort return valve 16, the mixed beer return valve 17, the beer return valve 18, the yeast inlet valve 19, and the washing tank CIP return valve 15 decrease sequentially.
[0038] The number of the washing tank CIP inlet valves 10 is two, the two washing tank CIP inlet valves 10 are located at the same horizontal height, and the distance between them is L1.
[0039] The wort inlet valve 11 and the wort return valve 16 are located at the same horizontal level, and the distance between them is L1.
[0040] The mixed liquor inlet valve 12 and the mixed liquor return valve 17 are located at the same horizontal height, and the distance between them is L1. The height of the mixed liquor inlet valve 12 and the mixed liquor return valve 17 is greater than the height of the bottom valve 8 of tank #1 and the bottom valve 9 of tank #2.
[0041] The beer inlet valve 13 and the beer return valve 18 are located at the same horizontal height, and the distance between them is L1. The height of the beer inlet valve 13 and the beer return valve 18 is less than the height of the bottom valve 8 of tank #1 and the bottom valve 9 of tank #2.
[0042] The yeast return valve 14 and the yeast inlet valve 19 are located at the same horizontal level, and the distance between them is L1.
[0043] The number of the washing tank CIP return valve 15 is two, the two washing tank CIP return valves 15 are located at the same horizontal height, and the distance between them is L1.
[0044] In the conversion panel provided by this utility model, each valve adopts a reasonable layout. Only two types of crossover pipes (crossover pipe A2 with a length of L1 and crossover pipe B3 with a length of L2) are used to achieve the crossover of all valves, thereby realizing the connection of related pipelines.
[0045] The above description provides examples of the preferred embodiments of this utility model. Any aspects not detailed herein are common knowledge to those skilled in the art. The scope of protection of this utility model is determined by the claims. Any equivalent modifications based on the technical teachings of this utility model are also within the scope of protection of this utility model.
Claims
1. A simple fermentation conversion tray, characterized in that: Includes a converter plate body (1), on which multiple valves are installed. The multiple valves are bridging each other through a bridging pipe A (2) of length L1 and a bridging pipe B (3) of length L (2). The top left and right sides of the main body of the converter plate (1) are equipped with a No. 1 tank top valve (4) and a No. 2 tank top valve (5). The No. 1 tank top valve (4) is equipped with an air vent valve (6) and a carbon dioxide backup valve (7) at a distance of L1 on the side of the No. 1 tank top valve (4). The No. 2 tank top valve (5) is equipped with an air vent valve (6) and a carbon dioxide backup valve (7) at a distance of L1 on the side of the No. 1 tank top valve (4). The main body of the converter plate (1) is provided with a No. 1 bottom valve (8) and a No. 2 bottom valve (9) at a distance of L1 on one side. The No. 1 bottom valve (8) and the No. 2 bottom valve (9) are located at the same horizontal height. The bottom valve (8) of tank #1 is surrounded by a washing tank CIP inlet valve (10), a wort inlet valve (11), a mixed beer inlet valve (12), a beer inlet valve (13), a yeast return valve (14), and a washing tank CIP return valve (15) at a distance of L2 from it. The bottom valve (9) of tank #2 is surrounded by a washing tank CIP inlet valve (10), a wort return valve (16), a mixed beer return valve (17), a beer return valve (18), a yeast inlet valve (19), and a washing tank CIP return valve (15) at a distance of L2.
2. The simplified fermentation conversion tray as described in claim 1, characterized in that: The two vent valves (6) are at the same horizontal height, the two carbon dioxide backup valves (7) are at the same horizontal height, and the height of the vent valve (6) is greater than the height of the carbon dioxide backup valve (7), and the height of the carbon dioxide backup valve (7) is greater than the height of the No. 1 tank top valve (4) and the No. 2 tank top valve (5).
3. The simplified fermentation conversion tray as described in claim 1, characterized in that: The heights of the CIP inlet valve (10), wort inlet valve (11), mixed beer inlet valve (12), beer inlet valve (13), yeast return valve (14), and CIP inlet valve (15) decrease sequentially.
4. A simplified fermentation conversion tray as described in claim 3, characterized in that: The heights of the CIP inlet valve (10), wort return valve (16), turbid beer return valve (17), beer return valve (18), yeast inlet valve (19), and CIP inlet valve (15) decrease sequentially.
5. A simplified fermentation conversion tray as described in claim 4, characterized in that: The number of the washing tank CIP inlet valves (10) is two, the two washing tank CIP inlet valves (10) are located at the same horizontal height, and the distance between them is L1.
6. A simplified fermentation conversion tray as described in claim 4, characterized in that: The wort inlet valve (11) and the wort return valve (16) are located at the same horizontal level, and the distance between them is L1.
7. A simplified fermentation conversion tray as described in claim 4, characterized in that: The mixed liquor inlet valve (12) and mixed liquor return valve (17) are located at the same horizontal height, and the distance between them is L1; the height of the mixed liquor inlet valve (12) and mixed liquor return valve (17) is greater than the height of the bottom valve (8) of tank #1 and the bottom valve (9) of tank #2.
8. A simplified fermentation conversion tray as described in claim 4, characterized in that: The beer inlet valve (13) and beer return valve (18) are located at the same horizontal height, and the distance between them is L1; the height of the beer inlet valve (13) and beer return valve (18) is less than the height of the bottom valve (8) of tank #1 and the bottom valve (9) of tank #2.
9. A simplified fermentation conversion tray as described in claim 4, characterized in that: The yeast return valve (14) and the yeast inlet valve (19) are located at the same horizontal height, and the distance between them is L1.
10. A simplified fermentation conversion tray as described in claim 4, characterized in that: The number of the washing tank CIP return valves (15) is two, the two washing tank CIP return valves (15) are located at the same horizontal height, and the distance between them is L1.