Pneumatic unit module automatic lubricating system based on sensor

By setting a fixing ring and a flip-plate structure on the outside of the lubricator body, the problem of hand slippage during lubrication disassembly is solved, enabling efficient disassembly of the lubricator and pneumatic unit module, and enhancing the safety and efficiency of disassembly.

CN223868984UActive Publication Date: 2026-02-03GEA AUTOMATION SYSTEM (SUZHOU) CO LTD
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Patent Information

Application Number
CN202520881843.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-02-03
Estimated Expiration
2035-05-07

AI Technical Summary

Technical Problem

The existing automatic lubrication system is prone to hand slippage during disassembly due to the smooth surface of the lubricator body, resulting in insufficient disassembly torque and affecting the separation and replacement of the lubricator from the pneumatic unit module.

Method used

An automatic lubrication system based on a sensor-driven pneumatic unit module was designed. A fixing ring is set on the outside of the lubrication machine body. The fixing ring is equipped with a flap and a hinge. The flap can be rotated by hand, which synchronously drives the connecting flange to rotate. Combined with the locking component, the unfolded flap is locked, increasing the lever arm to assist disassembly.

Benefits of technology

This effectively avoids slippage when the lubricating machine is rotated and disassembled by hand, improving the efficiency and safety of disassembling the lubricator and pneumatic unit module.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pneumatic unit module automatic lubrication system based on a sensor, which comprises a lubrication machine body and a rotating assembly, the bottom end of the lubrication machine body is provided with a connecting flange, the rotating assembly comprises a fixed ring, the fixed ring is sleeved on the outer side of the lubrication machine body, and the side of the fixed ring is symmetrically provided with hinge parts. A turning plate for being held by a hand is arranged at the top of the hinging part, and a locking part for fixing the turning plate is arranged on the edge side of the top of the lubricating machine body; the turning plate is arranged on the outer side of the fixing ring on the outer side of the lubricating machine body, the lubricating machine body is rotated and unfolded through the hinge portion, an installer rotates the lubricating machine body by holding the unfolded turning plate, the connecting flange is driven to rotate, and therefore the whole lubricating machine body and the oil injection port are detached and separated. Therefore, the lubricating machine body is prevented from slipping due to the fact that the lubricating machine body is directly held by a hand to rotate and detach.
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Description

TECHNICAL FIELD

[0001] The utility model relates to lubricating equipment technical field especially relates to a pneumatic unit module automatic lubricating system based on sensor. BACKGROUND

[0002] In the pneumatic unit module automatic lubricating system based on sensor, the automatic lubricating system is also called lubricator, which can automatically supply a small amount of clean lubricating grease and lubricating oil to the lubrication point of the pneumatic unit module regularly, thereby improving the performance of the pneumatic unit module.

[0003] However, the existing automatic lubricating system is generally screwed with the oil inlet of the pneumatic unit module by threaded flange, when the lubricating oil is used up, the lubricator needs to be disassembled and replaced, which usually relies on manual direct holding of the lubricator body for rotating operation to separate the bottom flange of the lubricator from the oil inlet, and during the rotating disassembly process, since the lubricator body is generally designed in cylindrical shape, its surface is smooth, the hand is easy to slip when directly holding and rotating, which causes insufficient disassembly torque to affect the separation and replacement of the lubricator body and the pneumatic unit module.

[0004] Therefore, in order to solve the above problems, the present design provides a pneumatic unit module automatic lubricating system based on sensor. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a pneumatic unit module automatic lubricating system based on sensor to solve the problems raised in the background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a pneumatic unit module automatic lubricating system based on sensor, comprising:

[0007] A lubricating body is used for lubricating the pneumatic module, and a connecting flange is arranged at the bottom end of the lubricating body.

[0008] A rotating assembly is used for rotating and disassembling the lubricating body, the rotating assembly comprises a fixed ring, the fixed ring is sleeved on the outside of the lubricating body, the side of the fixed ring is symmetrically provided with a hinge part, the top of the hinge part is provided with a flap for holding the hand, and the top side of the lubricating body is provided with a locking part for fixing the flap.

[0009] Preferably, the hinge part comprises:

[0010] A plurality of groove blocks are symmetrically arranged on the side of the fixed ring.

[0011] A rotating rod is connected to the inner cavity of the groove block at the bottom end, and the top of the rotating rod is fixedly connected with the bottom of the flap.

[0012] Positioning pegs, ends of which are connected to the side of the groove block and the side of the rotating rod in sequence.

[0013] Preferably, the side of the flap is provided with a curved fillet for blunting the sharpness of the edge.

[0014] Preferably, the locking part comprises:

[0015] Positioning blocks, a plurality of which are symmetrically arranged on the side of the lubricating body;

[0016] Elastic insertion plates, one end of each of which is connected to the side of the flap, and the other end of each of which is arranged on the side of the positioning block;

[0017] A clamping piece, which is arranged at the insertion part of the elastic insertion plate and the flap, and is used for clamping the elastic insertion plate and the flap.

[0018] Preferably, the side of the flap is provided with a positioning hole, which is used for the insertion of the elastic insertion plate, and the clamping piece is arranged in the inner cavity of the positioning hole.

[0019] Preferably, the clamping piece comprises a positioning plate, which is arranged on the top of the inner wall of the positioning hole, and is used for clamping the end of the elastic insertion plate.

[0020] Preferably, one end of the elastic insertion plate and located in the inner cavity of the positioning hole is provided with a push block, which is used for pressing and unlocking the elastic insertion plate.

[0021] The technical effects and advantages of the utility model are as follows:

[0022] The utility model discloses a fixed ring is arranged on the outside of the lubricating body, and the flap arranged on the outside of the fixed ring is rotated and unfolded through the hinged part, an installer holds the unfolded flap to rotate the lubricating body, simultaneously drives the connecting flange to rotate, thereby dismounting and separating the whole from the oil inlet, and the locking part locks the folded flap, the flap after unfolding increases the moment arm of the lubricating body, thereby assisting the dismounting of the lubricating body, and the phenomenon of slippage when directly holding the lubricating body to rotate and dismount is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the overall structural schematic view of the utility model.

[0024] Figure 2 It is the front view of the overall utility model.

[0025] Figure 3 It is the side view of the overall utility model.

[0026] Figure 4 It is the overall utility modelFigure 3 Structure enlarged view at A in the middle.

[0027] Figure 5 Sectional view of the locking part of the utility model.

[0028] In the figure: 1, lubricating machine body; 101, connecting flange; 2, fixed ring; 3, flap; 301, positioning hole; 3011, positioning plate; 4, groove block; 5, rotating rod; 501, positioning bolt; 6, elastic plugboard; 601, push block; 7, positioning block. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0030] The utility model provides a kind of automatic lubrication system of pneumatic unit module based on sensor, including: lubricating machine body 1 and rotating assembly; Figures 1-5 As shown in the figure:

[0031] Embodiment one:

[0032] A kind of automatic lubrication system of pneumatic unit module based on sensor, including: lubricating machine body 1 and rotating assembly;

[0033] Specifically, lubricating machine body 1 is used for the lubrication of pneumatic module, the bottom end of lubricating machine body 1 is provided with connecting flange 101, rotating assembly is used for the rotation of lubricating machine body 1 dismounting;

[0034] It needs to be explained that the whole reference model that lubricating machine body 1 and connecting flange 101 constitute is SKF TLDD lubricator, and it is monitored to the oil injection process of lubricator by temperature, vibration and pressure sensor;

[0035] Specifically, rotating assembly includes fixed ring 2, fixed ring 2 is sleeved on the outside of lubricating machine body 1, the side of fixed ring 2 is symmetrically provided with hinged part, the top of hinged part is provided with flap 3 for hand holding, the top side of lubricating machine body 1 is provided with locking part for fixing flap 3;

[0036] It needs to be explained that fixed ring 2 and lubricating machine body 1 are fixed using glue, the side of flap 3 is provided as curved fillet, and curved fillet is used to blunt edge sharpness, to avoid hand holding cutting injury;

[0037] Specifically, hinged part includes: groove block 4, rotating rod 5 and positioning bolt 501;

[0038] It should be noted that the plurality of groove blocks 4 are symmetrically arranged on the side of the fixed ring 2, the bottom end of the rotating rod 5 is connected to the inner cavity of the groove block 4, the top of the rotating rod 5 is fixedly connected to the bottom of the flap 3, and the end of the positioning bolt 501 is sequentially connected to the side of the groove block 4 and the side of the rotating rod 5.

[0039] Specifically, the groove block 4 and the fixed ring 2 are integrally injection molded, the two ends of the positioning bolt 501 are subjected to extrusion expansion treatment, so that the positioning bolt 501 cannot be separated from the groove block 4, the rotating rod 5 and the flap 3 are integrally formed, and the rotating rod 5 can rotate around the positioning bolt 501.

[0040] Embodiment two,

[0041] A locking part applied to the sensor-based pneumatic unit module automatic lubrication system in embodiment one;

[0042] Specifically, the locking part comprises a positioning block 7, an elastic plug plate 6 and a clamping piece.

[0043] It should be noted that a plurality of positioning blocks 7 are symmetrically arranged on the side of the lubricating machine body 1, one end of the elastic plug plate 6 is connected to the side of the flap 3, the other end of the elastic plug plate 6 is arranged on the side of the positioning block 7, and the clamping piece is arranged at the insertion part of the elastic plug plate 6 and the flap 3.

[0044] Specifically, the clamping piece is used for clamping the elastic plug plate 6 and the flap 3, the positioning block 7 and the lubricating machine body 1 are fixedly bonded by glue, the other end of the elastic plug plate 6 is connected to the side of the positioning block 7, the insertion part thereof is fixedly bonded by glue, and the material of the elastic plug plate 6 is copper alloy material, which has elasticity.

[0045] It should be noted that the side of the flap 3 is provided with a positioning hole 301, the positioning hole 301 is used for inserting the elastic plug plate 6, and the clamping piece is arranged in the inner cavity of the positioning hole 301.

[0046] Specifically, the clamping piece comprises a positioning plate 3011 arranged on the inner wall top of the positioning hole 301, and the positioning plate 3011 is used for clamping the end of the elastic plug plate 6.

[0047] It should be noted that the positioning plate 3011 and the flap 3 are integrally injection molded, one end of the elastic plug plate 6 is provided with a clamping protrusion to fix the position of the flap 3, so that the flap 3 is not expanded to occupy space when not in use, and one end of the elastic plug plate 6 and located in the inner cavity of the positioning hole 301 is provided with a push block 601.

[0048] Specific, dial block 601 is used for elastic plug-in plate 6 press to unlock, dial block 601 with the end of elastic plug-in plate 6 is used integrally cast into shape, user is through press dial block 601 and is unlocked to separate elastic plug-in plate 6 with positioning plate 3011, when folding plate 3 is received and fixed, elastic plug-in plate 6 is inserted into positioning hole 301, press dial block 601, positioning plate 3011 is located at the top of elastic plug-in plate 6, dial block 601 is released, realizes the locking of folding plate 3;

[0049] In actual use, the fixed ring 2 is arranged outside the lubricating body 1, the folding plate 3 arranged outside the fixed ring 2 is unfolded through the hinge part, the installer holds the unfolded folding plate 3 to rotate the lubricating body 1, and the connecting flange 101 is driven to rotate synchronously, so that the whole is separated from the oil inlet, and the locking part locks the folded folding plate 3.

[0050] It is explained that: the above only describes preferred embodiments of the present application and is not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or equivalently replace some technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A sensor-based automatic lubrication system for pneumatic unit modules, characterized in that, include: A lubrication body (1) is used for lubrication of the pneumatic module. A connecting flange (101) is provided at the bottom of the lubrication body (1). A rotating assembly is used for rotating and disassembling the lubrication body (1). The rotating assembly includes a fixing ring (2), which is sleeved on the outside of the lubrication body (1). The fixing ring (2) has hinges symmetrically arranged on its sides. The top of the hinges is provided with a flap (3) for hand gripping. The top side of the lubrication body (1) is provided with a locking part for fixing the flap (3).

2. The sensor-based automatic lubrication system for pneumatic unit modules according to claim 1, characterized in that, The hinge portion includes: The groove blocks (4) are symmetrically arranged on the sides of the fixing ring (2); Rotating rod (5), the bottom end of which is inserted into the inner cavity of the slot block (4), and the top of which is fixedly connected to the bottom of the flap (3); Positioning bolt (501), the end of which is sequentially inserted and connected to the side of the slot block (4) and the side of the rotating rod (5).

3. The sensor-based automatic lubrication system for pneumatic unit modules according to claim 2, characterized in that, The sides of the flap (3) are set with rounded corners, which are used to blunt the edge sharpness.

4. The sensor-based automatic lubrication system for pneumatic unit modules according to claim 1, characterized in that, The locking part includes: Positioning blocks (7), a plurality of the positioning blocks (7) are symmetrically arranged on the side of the lubrication body (1); An elastic insert (6) is provided, with one end of the elastic insert (6) inserted and connected to the side of the flap (3), and the other end of the elastic insert (6) being provided to the side of the positioning block (7). A snap-fit ​​component is provided at the intersection of the elastic insert (6) and the flap (3), and the snap-fit ​​component is used for snapping the elastic insert (6) and the flap (3).

5. The sensor-based automatic lubrication system for pneumatic unit modules according to claim 4, characterized in that, The flap (3) has a positioning hole (301) on its side. The positioning hole (301) is used for the insertion of the elastic insert (6). The snap-fit ​​is located in the inner cavity of the positioning hole (301).

6. The sensor-based automatic lubrication system for pneumatic unit modules according to claim 5, characterized in that, The snap-fit ​​component includes a positioning plate (3011), which is disposed on the top of the inner wall of the positioning hole (301) and is used for snap-fitting the end of the elastic insert (6).

7. The sensor-based automatic lubrication system for pneumatic unit modules according to claim 6, characterized in that, A lever (601) is provided at one end of the elastic insert (6) and in the inner cavity of the positioning hole (301). The lever (601) is used to unlock the elastic insert (6) by pressing.