Copper rod pay-off rack

By introducing a swing device and sensors into the copper rod pay-off frame, the state of the bent copper rod is detected and adjusted, solving the problem that existing equipment cannot effectively stretch the rod, improving the stability of the production line and the straightness of the copper rod axis, and increasing production efficiency.

CN223875818UActive Publication Date: 2026-02-06DONGGUAN CHENGJU INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520205499.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-02-06
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

Existing copper rod feeders cannot effectively stretch copper rods in a bent state, affecting production efficiency and subsequent annealing processes.

Method used

A copper rod feeding frame containing a swing device and sensors is used. The sensors detect the state of the bent copper rod, and the swing device and guide assembly are used to shape and adjust the copper rod, so as to realize the bending state in advance. The feeding and stretching of the copper rod are controlled by the feedback signal of the limit switch.

Benefits of technology

This technology enables effective stretching of the bent copper rods, improving the stability and efficiency of the production line, ensuring that the axis of the copper rods is nearly straight, and avoiding interference between the copper rods.

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Abstract

The utility model relates to the field of wire drawing and annealing, in particular to a copper rod pay-off rack, which comprises a rack body and a plurality of first guide components arranged on the rack body, the first guide components are provided with openings for copper rods to pass through, and the copper rod pay-off rack is characterized by further comprising a swinging device arranged on the rack body and a sensor positioned between the swinging device and the rack body, part or all of the first guide assemblies are arranged on the swing device, and the swing device is hinged to the frame body, swings towards the direction of the frame body under dragging of the zigzag copper rod and makes contact with a switch of the sensor; according to the utility model, the swing device and the sensor are adopted, the swing device also provides a connection effect for the first guide assembly on the frame body, the copper rod in a partial zigzag state presents a certain included angle, and the first guide assembly is dragged to swing while the copper rod is in contact with the first guide assembly; therefore, the copper rod in the zigzag state can be known in advance through the sensor.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of wire drawing annealing, especially a copper pole pay-off rack. BACKGROUND

[0002] Wire drawing annealing refers to the process of changing the copper pole used as a cable into a copper wire.

[0003] The copper pole as a raw material is in a spiral shape, or in a ring shape, or in a superimposed state, and so on. This state occupies a small amount of space and is convenient for transportation.

[0004] Before wire drawing, the change amount of the copper pole deflection needs to be controlled to ensure that the axis of the copper pole is close to a straight line. At present, the equipment for realizing this process is a copper pole pay-off rack.

[0005] The stretching capacity of the current copper pole pay-off rack is limited, and the copper pole in a zigzag state cannot be effectively stretched. External equipment is needed to reshape the copper pole in this zigzag state. However, the copper pole in a zigzag state cannot be obtained at present. This copper pole in a zigzag state will affect the subsequent annealing and drawing process and the overall production efficiency. SUMMARY

[0006] To solve the above problems, the utility model provides a copper pole pay-off rack, which has a means to obtain the zigzag copper pole in advance and improves the stability of the production line.

[0007] To achieve the above purpose, the utility model adopts the following technical scheme: a copper pole pay-off rack includes a rack body and a plurality of first guide assemblies arranged on the rack body. The first guide assembly has an opening through which the copper pole passes. The utility model is characterized in that it further includes a swing device arranged on the rack body and a sensor located between the swing device and the rack body. Part or all of the first guide assemblies are arranged on the swing device. The swing device is hinged to the rack body and swings towards the rack body under the drag of the zigzag copper pole and contacts the switch of the sensor.

[0008] The utility model has the following advantages:

[0009] The utility model adopts a swing device and a sensor. The swing device also provides a connection effect for the first guide assembly arranged on the rack body. The copper pole in a partial zigzag state has a certain included angle. When it contacts the first guide assembly, it also drags the first guide assembly to swing until the swing device contacts the switch of the sensor. Thus, the sensor can obtain the copper pole in a zigzag state in advance.

[0010] Specifically, the sensor is a travel switch for detecting the swing travel of the swing device, preferably, the travel switch is arranged on the swing device, of course, the travel switch can also be arranged on the frame body, and the swing device contacts the travel switch on the frame body after swinging to a certain amplitude, thereby triggering the travel switch to output a feedback signal.

[0011] The feedback signal output by the travel switch is directly provided to the upper computer, and the upper computer generates a prompt alarm and stops the continuous feeding and stretching of the copper rod after receiving the signal.

[0012] The stretching refers to that the first guide assembly performs a certain shaping on the copper rod passing through the opening, the first guide assembly comprises guide rollers distributed on different planes, each outer periphery of the guide rollers is one side of the opening, the copper rod is dragged into the opening by other equipment, and the part of the copper rod in contact with the guide rollers moves to make the guide rollers rotate following the movement of the copper rod, and the copper rod appears a certain deflection adjustment in the process of contacting the guide rollers, which is the stretching of the copper rod, so that the axis of the copper rod is close to a straight line.

[0013] A reset device is further arranged between the swing device and the frame body, and the reset device is a spring, and the swing device is reset when the pressure on the swing device is lost.

[0014] The spring can be selected from various types, such as a tension spring and a compression spring.

[0015] The frame body comprises a column and a rocker arm rotationally connected with the column, the rocker arm is connected with the piston rod of the cylinder, and the first guide assembly and the swing device are both located on the rocker arm, in the embodiment, the rocker arm and the column are provided with two groups, and the copper rods in each group are prevented from interfering with each other by changing the positions of the rocker arms through the cylinder and increasing the distance between the copper rods.

[0016] The column is further provided with a second guide assembly, and the second guide assembly is used for guiding the copper rod to move to a specified position, and specifically, the second guide assembly comprises a guide wheel and a guide wheel seat, the guide wheel seat is arranged on the column, and the guide wheel is rotationally arranged on the guide wheel seat.

[0017] The hinge between the swing device and the frame body is realized by an end cover and a pin shaft, and the pin shaft passes through the swing device and the frame body and is connected with the end cover. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a sectional view of the utility model.

[0019] Figure 2 is a top view of the utility model.

[0020] Figure 3 is a perspective view of the first guide assembly.

[0021] Figure 4 is Figure 3 Another perspective view.

[0022] Figure 5 is Figure 1 An enlarged schematic view of the second guide assembly. DETAILED DESCRIPTION

[0023] As Figures 1-5 shown, a copper rod pay-off rack comprises a rack body, and a plurality of first guide assemblies 1 provided on the rack body, the first guide assemblies 1 having openings 1a through which the copper rod passes, characterized in that further comprising a swing device 2 provided on the rack body and a sensor 3 located between the swing device 2 and the rack body, part or all of the first guide assemblies 1 are provided on the swing device 2, the swing device 2 is hinged with the rack body, and is swung towards the rack body under the dragging of the zigzag copper rod 4, and contacts the switch of the sensor 3.

[0024] The utility model has the advantages of:

[0025] The utility model adopts the swing device 2 and the sensor 3, and the swing device 2 further provides the connecting effect of the first guide assembly 1 on the rack body, the copper rod 4 in the partial zigzag state presents a certain included angle, and when contacting the first guide assembly 1, the first guide assembly 1 is also dragged to swing, until the swing device 2 contacts the switch of the sensor 3, thereby, the copper rod 4 in the zigzag state is known in advance through the sensor 3.

[0026] Specifically, the sensor 3 is a travel switch, which is used for detecting the swing travel of the swing device 2, preferably, the travel switch is provided on the swing device 2, of course, the travel switch can also be provided on the rack body, and after the swing device 2 swings to a certain amplitude, the travel switch on the rack body is contacted, and the travel switch is triggered to output a feedback signal.

[0027] The feedback signal emitted by the travel switch is directly provided to the upper computer, after receiving the signal, the upper computer occurs prompt alarm and stops continuing to feed and stretch the copper rod 4.

[0028] The aforementioned stretching refers to the first guide assembly 1 shaping the copper rod 4 passing through the opening 1a. The first guide assembly 1 includes guide rollers 100 distributed on different planes. Each outer peripheral surface of the guide roller 100 is one of the sides of the opening 1a. The copper rod 4 is dragged into the opening 1a by other equipment, and the part of the copper rod 4 that contacts the guide roller 100 moves against the guide roller 100, causing the guide roller 100 to rotate as the copper rod 4 moves. During the contact between the copper rod 4 and the guide roller 100, the copper rod 4 will undergo a certain amount of deflection adjustment. This adjustment is called stretching of the copper rod 4, which makes the axis of the copper rod 4 move closer to a straight line.

[0029] A reset device (not shown in the figure) is also provided between the swing device 2 and the frame. The reset device is a spring, which resets the swing device 2 when the pressure on the swing device 2 is removed.

[0030] There are many types of springs to choose from, such as tension springs and compression springs.

[0031] The frame includes a column 51 and a rocker arm 52 rotatably connected to the column 51. The rocker arm 52 is connected to the piston rod of the cylinder 6. The first guide assembly 1 and the swing device 2 are both located on the rocker arm 52. In this embodiment, the rocker arm 52 and the column 51 are provided in two sets. In order to avoid mutual interference, the copper rods 4 in each set are changed by the cylinder 6 to change the position between the rocker arms 52. By increasing the distance between them, interference between the copper rods 4 is avoided.

[0032] The column 51 is also provided with a second guide component 7, which is used to guide the copper rod 4 to move to a designated position. Specifically, the second guide component 7 includes a guide wheel 71 and a guide wheel seat 72. The guide wheel seat 72 is disposed on the column 51, and the guide wheel 71 is rotatably disposed on the guide wheel seat 72.

[0033] like Figure 1 In the sectional view along the AA direction, the hinge between the swing device 2 and the frame is achieved by the end cover 8 and the pin 9. The pin 9 passes through the swing device 2 and the frame and is connected to the end cover 8.

[0034] The aforementioned swing device 2 is a swing arm.

[0035] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A copper rod pay-off stand comprising a stand body, and a plurality of first guide assemblies provided on the stand body, the first guide assemblies having openings through which a copper rod passes, characterized in that, The device further comprises a swing device arranged on the frame body and a sensor arranged between the swing device and the frame body, and part or all of the first guide assembly is arranged on the swing device, the swing device is hingedly connected to the frame body, and the swing device swings toward the frame body under the dragging of the twisted copper rod and contacts the switch of the sensor on the frame body.

2. A copper rod pay-off stand according to claim 1, characterized in that The sensor is a travel switch, which is arranged on the swing device or the frame body.

3. A copper rod pay-off stand according to claim 2, characterised in that The first guide assembly comprises guide rollers distributed on different planes, and each outer circumferential surface of the guide rollers is one side of the opening.

4. A copper rod pay-off stand according to claim 1, characterized in that The device further comprises a reset device arranged between the swing device and the frame body, and the reset device is a spring.

5. A copper rod pay-off stand according to claim 4, characterised in that The spring is any one of a tensile spring and a compression spring.

6. A copper rod pay-off stand according to claim 1, characterized in that The device further comprises a cylinder, the frame body comprises a column and a rocker arm rotationally connected to the column, the rocker arm is connected to a piston rod of the cylinder, and the first guide assembly and the swing device are both arranged in the rocker arm.

7. A copper rod pay-off stand according to claim 6, characterised in that The column is further provided with a second guide assembly for guiding the copper rod to move to a specified position, and the second guide assembly comprises a guide wheel and a guide wheel seat, the guide wheel seat is arranged on the column, and the guide wheel is rotationally arranged on the guide wheel seat.

8. A copper rod pay-off stand according to claim 7, characterised in that The device further comprises an end cover and a pin shaft, the pin shaft passes through the swing device and the frame body and is connected to the end cover.