Rolling pipe end forming machine
By introducing a cooling mechanism and clamping components into the roll forming machine, the problem of pipe temperature rise during roll forming is solved, and rapid cooling and safe unloading of pipe fittings are achieved.
Patent Information
- Application Number
- CN202520497390.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-20
AI Technical Summary
During the roll forming process, there is intense friction between the roll forming roller and the surface of the pipe, which causes a large amount of mechanical energy to be converted into heat energy. The surface temperature of the pipe rises, and since it is not cooled, there is a risk of burns when manually feeding the pipe.
A cooling mechanism, including a cooling cylinder, a fan, and a water tank, is adopted. The pipes are cooled by water and air through an annular spray pipe and a fan. Combined with a laser rangefinder sensor and a clamping assembly driven by a hydraulic cylinder, the pipes are accurately positioned and cooled rapidly.
It effectively reduces the surface temperature of pipe fittings, decreases the risk of burns, and improves processing efficiency and safety.
Smart Images

Figure CN223875865U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipe fitting forming technical field especially relates to a kind of roll forming machine of pipe end. BACKGROUND
[0002] Steel pipe end forming currently adopts expansion forming and roll forming, wherein roll forming adopts steel pipe rotation, and is formed by the roll forming wheel of mutual approach inside and outside steel pipe.
[0003] As China patent CN218079823U discloses a screw feeding type steel pipe end roll forming machine, including die mechanism, drive mechanism and roll forming mechanism, drive mechanism includes rotary drive assembly and roll forming head feeding assembly;Roll forming head feeding assembly includes roll forming head feeding screw, roll forming head feeding screw is connected with drive shaft by gear transmission mechanism, drive shaft is connected with roll forming head feeding motor;Roll forming head feeding screw is screwed with roll forming head feeding nut;Roll forming head feeding nut is installed on nut fixed seat, and sliding seat is fixed on nut fixed seat;Roll forming mechanism is arranged on sliding seat.
[0004] In the above patent, although the feeding screw and the drive mechanism solve the problems of low feeding precision of roll forming wheel and unstable feeding process, but in the roll forming process, there is strong friction between roll forming wheel and pipe surface, a large amount of mechanical energy is converted into heat energy, which causes the temperature of pipe surface to rise, and the pipe is not cooled, so there is the risk of scalding when the pipe is directly discharged by artificial. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problems in the prior art that in the roll forming process, there is strong friction between roll forming wheel and pipe surface, a large amount of mechanical energy is converted into heat energy, which causes the temperature of pipe surface to rise, and the pipe is not cooled, so there is the risk of scalding when the pipe is directly discharged by artificial.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a roll forming machine of pipe end, including operation platform, the operation platform top is connected with the roll forming mechanism of sliding, the roll forming mechanism one side is provided with cooling mechanism, the cooling mechanism includes cooling cylinder, fan and water tank, the fan bottom is fixedly connected with guide plate, the guide plate top is equipped with mounting hole, the guide plate bottom is connected with operation platform slidingly, the guide plate one end is fixedly connected with water tank, the water tank one side is hinged with operation platform, and the water tank one side is fixedly connected with the collecting hopper of intercommunication, the collecting hopper top is fixedly connected with cooling cylinder, the cooling cylinder inner ring surface is fixedly connected with annular spray pipe, the annular spray pipe one side is fixedly connected with spray head, and the annular spray pipe outer ring surface is fixedly connected with the first connecting pipe of intercommunication.
[0007] Preferably, one end of the connecting pipe is fixedly connected with the water outlet of the water pump, the water inlet of the water pump is fixedly connected with a connecting pipe two, one end of the connecting pipe two is fixedly connected with the water tank, and the top of the water tank is fixedly connected with the water pump.
[0008] Preferably, the top of the operation table is fixedly connected with a mold frame, one side of the mold frame is fixedly connected with a detection frame, and one side of the detection frame is fixedly connected with a laser ranging sensor.
[0009] Preferably, a pressing mold is installed on one side of the mold frame, a hydraulic cylinder is embedded on one side of the mold frame, and one end of the hydraulic cylinder is fixedly connected with a side plate.
[0010] Preferably, a support table is overlapped on the top of the side plate, and a clamping assembly is fixedly connected to the top of the support table.
[0011] Preferably, the bottom of the support table is fixedly connected with an electric push rod, the bottom of the electric push rod is fixedly connected with a fixed plate, and one side of the fixed plate is fixedly connected with the side plate.
[0012] Preferably, the support table is slidably connected with the mold frame on one side.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that:
[0014] 1、In the utility model, the top of the collecting hopper is communicated with the cooling cylinder, the connecting pipe one is fixedly communicated with the annular spray pipe, the water in the water tank is pumped out through the water pump, enters the annular spray pipe through the connecting pipe one, and is sprayed through the spray head on one side of the annular spray pipe, realizes the spray to the pipe fitting, the waste water enters the water tank through the collecting hopper and is recycled, and the water cooling and air cooling heat dissipation to the pipe fitting are realized through the annular spray pipe and the fan, the cooling of the pipe fitting after rolling can be accelerated, the temperature of the pipe fitting surface is reduced, and the scalding risk when the pipe fitting is cut is reduced.
[0015] 2、In the utility model, the bottom of the clamping assembly is fixedly connected with the support table, the top of the electric push rod is fixedly connected with the support table, the side plate is driven to move through the hydraulic cylinder, the support table and the clamping assembly move with the side plate, the pipe fitting is driven to move on the top of the operation table, the position calibration of the pipe fitting is realized, the support table and the pipe fitting are driven to move upward through the electric push rod, the separation of the pipe fitting and the pressing mold is accelerated, and the subsequent quick taking out of the pipe fitting is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A three-dimensional structure schematic view of the rolling pipe end forming machine is provided for the utility model;
[0017] Figure 2 A pressing mold structure installation schematic view of the rolling pipe end forming machine is provided for the utility model;
[0018] Figure 3The utility model provides a detection frame structure installation schematic drawing of rolling pipe end forming machine,
[0019] Figure 4 The utility model provides a side plate structure installation schematic drawing of rolling pipe end forming machine,
[0020] Figure 5 The utility model provides a detection frame structure installation schematic drawing of rolling pipe end forming machine,
[0021] Legend: 1, die holder;2, rolling mechanism;3, operation platform;4, clamping assembly;5, support table;6, hydraulic cylinder;7, pressing die;8, cooling cylinder;9, electric push rod;10, fixed plate;11, guide plate;12, fan;13, side plate;14, water tank;15, collection hopper;16, annular spray pipe;17, connecting pipe one;18, water pump;19, connecting pipe two;20, detection frame. Specific embodiments
[0022] In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the drawings and examples. It should be explained that the examples and features in the examples of the present application can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description, therefore, the utility model is not limited to the specific examples disclosed in the following description.
[0024] Example one: refer to Figures 1-5 As shown: a kind of rolling pipe end forming machine, including operation platform 3, operation platform 3 top is slidably connected with rolling mechanism 2, and rolling mechanism 2 side is provided with cooling mechanism, and cooling mechanism includes cooling cylinder 8, fan 12 and water tank 14, and fan 12 bottom is fixedly connected with guide plate 11, and guide plate 11 top is provided with mounting hole, and guide plate 11 bottom is slidably connected with operation platform 3, and guide plate 11 one end is fixedly connected with water tank 14, and water tank 14 side is engagedly connected with operation platform 3, and one side of water tank 14 is fixedly connected with collection hopper 15, and collection hopper 15 top is fixedly communicated with cooling cylinder 8, and cooling cylinder 8 inner ring surface is fixedly connected with annular spray pipe 16, and one side of annular spray pipe 16 is fixedly communicated with spray head, and the outer ring surface of annular spray pipe 16 is fixedly communicated with connecting pipe one 17, and one end of connecting pipe one 17 is fixedly communicated with the water outlet of water pump 18, and the water inlet of water pump 18 is fixedly communicated with connecting pipe two 19, and one end of connecting pipe two 19 is fixedly communicated with water tank 14, and water tank 14 top is fixedly connected with water pump 18.
[0025] The through-hole on one side of the cooling cylinder 8 facilitates the insertion of the pipe into the cooling cylinder 8. The water pump 18 accelerates the flow of water from the water tank 14 into the annular spray pipe 16, thereby achieving water cooling of the pipe. The collection hopper 15 guides the flow of wastewater inside the cooling cylinder 8, facilitating the recycling of wastewater in the water tank 14. The guide plate 11 connects the water tank 14 and the fan 12, thereby changing the position of the fan 12 and the water tank 14 as the guide plate 11 slides along the top of the operating table 3. When the cooling cylinder 8 separates from the left end of the pipe, the fan 12 moves from the right end of the pipe to the middle area of the pipe, which can accelerate the airflow speed at different positions of the pipe, thereby improving the cooling effect on the pipe. At the same time, the top of the guide plate 11 has a mounting hole, which can be fixed by installing bolts between the mounting hole and the operating table 3 after the position of the guide plate 11 is adjusted, ensuring the stable use of the guide plate 11, the water tank 14 and the fan 12.
[0026] Example 2: Figures 1-4 As shown, a mold frame 1 is fixedly connected to the top of the operating table 3. A detection frame 20 is fixedly connected to one side of the mold frame 1. A laser rangefinder sensor is fixedly connected to one side of the detection frame 20. A pressing mold 7 is installed on one side of the mold frame 1. A hydraulic cylinder 6 is embedded in one side of the mold frame 1. A side plate 13 is fixedly connected to one end of the hydraulic cylinder 6. A support platform 5 is attached to the top of the side plate 13. A clamping assembly 4 is fixedly connected to the top of the support platform 5. An electric push rod 9 is fixedly connected to the bottom of the support platform 5. A fixing plate 10 is fixedly connected to the bottom of the electric push rod 9. One side of the fixing plate 10 is fixedly connected to the side plate 13, and one side of the support platform 5 is slidably connected to the mold frame 1.
[0027] The mold frame 1 allows adjustment of the height of the upper pressing mold 7, thereby controlling the closing or separation of the two pressing molds 7. Based on the changes in detection data from the laser rangefinder on one side of the detection frame 20, it can be determined whether the pipe has reached the designated position, reducing positional deviation during pipe processing. The mold frame 1 provides support for the installation and use of the hydraulic cylinder 6. The hydraulic cylinder 6 allows adjustment of the distance between the side plate 13 and the mold frame 1, facilitating changes in the distance between the support platform 5 and the clamping assembly 4 and the mold frame 1. After the clamping assembly 4 clamps the pipe, the pipe can be moved and adjusted. The fixing plate 10 reinforces the bottom support of the electric push rod 9. The electric push rod 9 allows adjustment of the height of the support platform 5 and the clamping assembly 4, facilitating quick separation of the pipe from the pressing mold 7 at the bottom after processing.
[0028] The working principle and method of using the device are as follows: first, the pipe is placed in the pressing die 7 below, then the pipe is clamped by the clamping assembly 4, the clamping assembly 4 is a pneumatic finger, the side plate 13 and the support table 5 are driven by the hydraulic cylinder 6 to move to the side close to the die frame 1, so that the right end of the pipe is close to the rolling mechanism 2, the position of the pipe is detected by the laser ranging sensor on one side of the detection frame 20, when the pipe is located on one side of the sensor, the distance measured by the sensor changes, which can assist in judging that the pipe reaches the specified position, at this time, the hydraulic equipment in the die frame 1 drives the pressing die 7 above to move downward, and the pipe is pressed, then the two rolling mechanisms 2 are used to roll the pipe, after rolling, the fan 12 cools one end of the pipe, the water pump 18 pumps out the water in the water tank 14, and sends it into the annular spray pipe 16 through the connecting pipe 17, so as to spray the other end of the pipe, thereby accelerating the cooling of the pipe, after cooling, the guide plate 11 is moved on the top of the operation table 3, so that the left end of the pipe is separated from the cooling cylinder 8, the bolt is used to fix the moved guide plate 11, then the hydraulic equipment drives the pressing die 7 above to separate from the pipe, at this time, the electric push rod 9 drives the support table 5 and the clamping assembly 4 to move upward, so that the pipe can be separated from the pressing die 7 below, then the pipe clamped by the clamping assembly 4 can be taken out.
[0029] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments without departing from the technical scheme of the present application, according to the technical essence of the present application, still belongs to the protection scope of the present application.
Claims
1. A rolling pipe end forming machine, comprising an operating table (3), a rolling mechanism (2) is slidably connected to the top of the operating table (3), characterized in that: The rolling mechanism (2) one side is provided with cooling mechanism, the cooling mechanism includes cooling cylinder (8), fan (12) and water tank (14), the fan (12) bottom fixedly connected with guide plate (11), the guide plate (11) top is opened with mounting hole, the guide plate (11) bottom is slidably connected with operation table (3), the guide plate (11) one end is fixedly connected with water tank (14), the water tank (14) one side is engagedly connected with operation table (3), and the water tank (14) one side is fixedly connected with collecting hopper (15), the collecting hopper (15) top is fixedly communicated with cooling cylinder (8), the cooling cylinder (8) inner ring surface is fixedly connected with annular spray pipe (16), the annular spray pipe (16) one side is fixedly communicated with spray head, and the annular spray pipe (16) outer ring surface is fixedly communicated with connecting pipe one (17).
2. The roll-press pipe end forming machine of claim 1, wherein: The connecting pipe one (17) one end is fixedly communicated with the water outlet of water pump (18), the water inlet of water pump (18) is fixedly communicated with connecting pipe two (19), the connecting pipe two (19) one end is fixedly communicated with water tank (14), and the water tank (14) top is fixedly connected with water pump (18).
3. The roll-press pipe end forming machine of claim 1, wherein: The operation table (3) top is fixedly connected with mold frame (1), one side of the mold frame (1) is fixedly connected with detection frame (20), one side of the detection frame (20) is fixedly connected with laser ranging sensor.
4. The roll-press pipe end forming machine of claim 3, wherein: The mold frame (1) one side is installed with pressing mold (7), and the mold frame (1) one side is embedded with hydraulic cylinder (6), and one end of the hydraulic cylinder (6) is fixedly connected with side plate (13).
5. The roll-press pipe end forming machine of claim 4, wherein: The side plate (13) top is overlapped with support table (5), and the support table (5) top is fixedly connected with clamping assembly (4).
6. The roll-press pipe end forming machine of claim 5, wherein: The support table (5) bottom is fixedly connected with electric push rod (9), and the electric push rod (9) bottom is fixedly connected with fixed plate (10), and one side of the fixed plate (10) is fixedly connected with side plate (13).
7. The roll-press pipe end forming machine of claim 5 wherein: The support table (5) one side is slidably connected with mold frame (1). The rolling mechanism (2) one side is provided with cooling mechanism, the cooling mechanism includes cooling cylinder (8), fan (12) and water tank (14), the fan (12) bottom fixedly connected with guide plate (11), the guide plate (11) top is opened with mounting hole, the guide plate (11) bottom is slidably connected with operation table (3), the guide plate (11) one end is fixedly connected with water tank (14), the water tank (14) one side is engagedly connected with operation table (3), and the water tank (14) one side is fixedly connected with collecting hopper (15), the collecting hopper (15) top is fixedly communicated with cooling cylinder (8), the cooling cylinder (8) inner ring surface is fixedly connected with annular spray pipe (16), the annular spray pipe (16) one side is fixedly communicated with spray head, and the annular spray pipe (16) outer ring surface is fixedly communicated with connecting pipe one (17).
Citation Information
Patent Citations
Lead screw feeding type steel pipe end roll forming machine
CN218079823U