Vacuum rubber vulcanizing device

By introducing a combination structure of limiting sliding rail and traction power sliding block into the rubber vulcanizing unit, the automatic entry and exit of rubber transport vehicles and the uniformity of steam heating are achieved, solving the problems of low safety and efficiency in traditional rubber extraction and improving the safety and production efficiency of the unit.

CN223877345UActive Publication Date: 2026-02-06苏州恒和橡塑制品有限公司
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Patent Information

Application Number
CN202520508178.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-06
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Traditional rubber extraction processes present safety risks, as workers are at risk of being splashed with vulcanizing liquid, and production efficiency is low.

Method used

Design a vacuum rubber vulcanizing device, which adopts a combination structure of limit sliding rail and traction power sliding block to realize the automatic entry and exit of rubber transport vehicle into and out of vulcanizing machine. Combined with steam generator and connecting pipe structure, it realizes uniform heating and automatic control.

Benefits of technology

It improves the production efficiency and safety of rubber vulcanization equipment, ensures uniform heating, and reduces the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vacuum rubber vulcanizing device, which relates to the technical field of rubber vulcanizing and comprises a rubber vulcanizing machine, a limiting sliding rail is fixedly mounted at the bottom end in one side of the rubber vulcanizing machine, a limiting rolling groove is formed in the limiting sliding rail, and a rubber transport vehicle is movably mounted at the top end of one side of the limiting sliding rail. Rubber products needing to be vulcanized are placed on a rubber transport vehicle, a partition plate at the bottom end of the rubber transport vehicle is directly buckled into a limiting sliding rail to achieve movement conveying operation, and a connecting hook at the bottom end of a first traction power sliding block is directly hooked to a connecting disc on one side of the rubber transport vehicle; and meanwhile, a connecting hook at the bottom end of a second traction power sliding block is hooked to a connecting disc on the other side, and the first traction power sliding block slides on a top end sliding rail, so that traction operation can be achieved, a rubber transport vehicle can be conveniently collected into the rubber vulcanizing machine, and vulcanizing treatment is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rubber vulcanization technical field especially relates to a vacuum rubber vulcanization device. BACKGROUND

[0002] Vulcanized rubber refers to the rubber that is vulcanized, has the characteristics of not changing sticky and not easy to break, and most rubber products are made of this rubber, the space stereo structure is formed in the raw rubber after vulcanization, has higher elasticity, heat resistance, tensile strength and insolubility in organic solvents, and most rubber products are vulcanized rubber, cold vulcanization can be used for the vulcanization of film products, the product is immersed in carbon disulfide solution containing 2% to 5% sulfur chloride, during the cold vulcanization process of the rubber, the rubber needs to be placed in the vulcanization solution for a period of vulcanization, after vulcanization, the immersed rubber needs to be taken out, the traditional rubber taking-out is mostly manually taken out by the staff, when taking out, even wearing gloves, it is easy to splash on the body, reducing the use safety of the device, therefore, we redesign a vacuum rubber vulcanization device. SUMMARY

[0003] The utility model discloses a vacuum rubber vulcanization device.

[0004] In order to solve the above technical problems, the utility model provides the following technical scheme: a vacuum rubber vulcanization device, including rubber vulcanization machine, the inside bottom end of one side of rubber vulcanization machine is fixedly installed and is limited sliding rail, the inside of limited sliding rail is opened and is limited to roll in the groove, the top movable mounting of one side of limited sliding rail is equipped with rubber transport vechicle, the top fixed connection of one side of rubber transport vechicle is equipped with connecting disc, the surface of one side of connecting disc is equipped with connecting groove, the inside top fixed mounting of rubber vulcanization machine is equipped with sliding top disc, the bottom end surface fixed mounting of one side of sliding top disc is equipped with top slide rail, the surface sliding connection of one side of top slide rail is equipped with first traction power sliding block, the surface sliding connection of one side of bottom end surface of top slide rail is equipped with second traction power sliding block, the bottom end fixed connection of one side of second traction power sliding block is equipped with steel wire rope, the bottom end fixed connection of one side of steel wire rope is equipped with connecting hook.

[0005] Preferably, the inside of the rubber transport vechicle is fixedly installed with a partition plate, the bottom end surface of one side of the rubber transport vechicle is rotatably connected with a moving wheel, and the bottom end surface of one side of the rubber vulcanization machine is fixedly connected with a bottom end stabilizing block.

[0006] Preferably, the moving wheel is located in the inside of the limited rolling groove, the connection relationship between the limited sliding rail and the rubber transport vechicle is sliding connection, the number of the connecting disc is two, the two connecting discs are symmetrically distributed on the two top ends of the rubber transport vechicle, and the first traction power sliding block and the second traction power sliding block are symmetrically distributed on the two sides of the rubber transport vechicle.

[0007] Preferably, the connecting hooks and the connecting discs are one-to-one corresponding, the connecting relationship between the connecting hooks and the connecting grooves is movable clamping, and the number of the partition plates is several.

[0008] Preferably, the top end of one side of the rubber vulcanizer is communicated with a steam adding pipe, the top end of one side of the steam adding pipe is communicated with a steam generator, and the top end surface of one side of the steam adding pipe is provided with a communication transmission pipe.

[0009] Preferably, the top end surface of one side of the steam adding pipe is communicated with a first communication pipe, the top end of one side of the first communication pipe is communicated with a shunt ring, the top end of one side of the shunt ring is communicated with a second communication pipe, and the surface of one side of the second communication pipe is provided with an air outlet hole.

[0010] Preferably, the first communication pipe and the second communication pipe are one-to-one corresponding, the number of the first communication pipes is several, and the several first communication pipes are circumferentially distributed between the steam adding pipe and the shunt ring.

[0011] Preferably, the number of the air outlet holes is several, the several air outlet holes are equidistantly distributed on the surface of one side of the second communication pipe, the air outlet holes penetrate the inside of the second communication pipe, the shunt ring is located in the inside of the rubber vulcanizer, and the second communication pipe is located on one side of the inner wall of the rubber vulcanizer.

[0012] Compared with the related art, the vacuum rubber vulcanizing device has the following beneficial effects:

[0013] 1. The vacuum rubber vulcanizing device is characterized in that the rubber products to be vulcanized are placed on the rubber transport vehicle, the partition plates at the bottom end of the rubber transport vehicle are directly buckled into the inside of the limiting sliding rail to realize motion transmission operation, the connecting hooks at the bottom end of the first traction power sliding block are directly hooked to the connecting discs on one side of the rubber transport vehicle, the connecting hooks at the bottom end of the second traction power sliding block are hooked to the connecting discs on the other side, the position of the first traction power sliding block on the top end sliding rail is slid, thereby realizing traction operation, the rubber transport vehicle can be conveniently put into the inside of the rubber vulcanizer to realize vulcanization treatment, after the post-treatment is completed, the position of the second traction power sliding block on the top end sliding rail is slid, thereby realizing traction operation of the rubber transport vehicle again, the rubber transport vehicle can be taken out from the inside of the rubber vulcanizer, manual devices are not needed to push the rubber transport vehicle into the inside of the rubber vulcanizer, and the production efficiency and use safety of the device are improved.

[0014] 2, the utility model provides a vacuum rubber vulcanization device, produce certain steam through setting up steam generator, steam is injected into the inside of first communicating pipe through steam adding pipe, is transmitted to the inside of shunt circle again, finally is transmitted to the inside of second communicating pipe directly, realizes steam injection operation with the surface multiple positions of second communicating pipe air outlet, realizes steam heating operation for the material on rubber transport vehicle, multiple positions second communicating pipe and air outlet can guarantee the uniformity of heating, improve the heating efficiency of device, guarantee the vulcanization quality of device, communicating transmission pipe can directly control the use of steam, improve the use convenience of device. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0016] Figure 2 It is the rubber vulcanization machine inside side elevation view structure schematic diagram of the utility model;

[0017] Figure 3 It is the vacuum rubber vulcanization addition device structure schematic diagram of the utility model;

[0018] Figure 4 It is the steam addition device structure schematic diagram of the utility model.

[0019] Marked number in drawing: 1, rubber vulcanization machine;2, limit sliding rail;3, limit rolling groove;4, rubber transport vehicle;5, connecting disc;6, connecting groove;7, sliding top disc;8, top end sliding rail;9, first traction power sliding block;10, second traction power sliding block;11, steel wire rope;12, connecting hook;13, partition plate;14, moving wheel;15, bottom end stabilizing block;16, steam adding pipe;17, steam generator;18, communicating transmission pipe;19, shunt circle;20, first communicating pipe;21, second communicating pipe;22, air outlet. DETAILED DESCRIPTION

[0020] Example one:

[0021] Please refer to Figures 1-4The utility model provides a technical scheme: a vacuum rubber vulcanization device, including rubber vulcanization machine 1, the inside bottom end fixed installation of rubber vulcanization machine 1 one side limit sliding rail 2, the inside limit sliding rail 2 is provided with limit rolling groove 3, the movable installation of limit sliding rail 2 one side top end has rubber transport car 4, rubber transport car 4 one side top end fixedly connected with connecting disc 5, the surface of connecting disc 5 one side is provided with connecting groove 6, the inside top end fixed installation of rubber vulcanization machine 1 has sliding top disc 7, the surface fixed installation of sliding top disc 7 one side bottom end has top end sliding rail 8, the surface sliding connection of top end sliding rail 8 one side has first traction power sliding block 9, the surface sliding connection of top end sliding rail 8 one side bottom end has second traction power sliding block 10, the fixed connection of second traction power sliding block 10 one side bottom end has steel wire rope 11, the fixed connection of steel wire rope 11 one side bottom end has connecting hook 12, the inside fixed installation of rubber transport car 4 has partition 13, the surface rotation of rubber transport car 4 one side bottom end is connected with mobile wheel 14, the surface fixed connection of rubber vulcanization machine 1 one side bottom end has bottom end stabilizing block 15, mobile wheel 14 is located in the inside limit rolling groove 3, and the connecting relationship of limit sliding rail 2 and rubber transport car 4 is sliding connection, and the number of connecting disc 5 is two, and two connecting discs 5 are symmetrically distributed in the two sides top end of rubber transport car 4, and first traction power sliding block 9 and second traction power sliding block 10 are symmetrically distributed in the two sides of rubber transport car 4, and the position of connecting hook 12 and connecting disc 5 is one to one, and the connecting relationship of connecting hook 12 and connecting groove 6 is movable clamping, and the number of partition 13 is several, and several partitions 13 are equidistantly distributed in the inside one side surface of rubber transport car 4.

[0022] In the embodiment, by setting the rubber products to be vulcanized on the rubber transport car 4, the partition 13 at the bottom end of the rubber transport car 4 is directly buckled into the inside of the limit sliding rail 2 to realize motion transmission operation, the connecting hook 12 at the bottom end of the first traction power sliding block 9 is directly hooked to the connecting disc 5 on one side of the rubber transport car 4, while the connecting hook 12 at the bottom end of the second traction power sliding block 10 is hooked to the connecting disc 5 on the other side, and the first traction power sliding block 9 slides on the top end sliding rail 8, so that the rubber transport car 4 can be pulled in, the rubber transport car 4 is conveniently put into the inside of the rubber vulcanization machine 1, the vulcanization treatment is realized, and after the post-treatment is completed, the second traction power sliding block 10 can slide on the top end sliding rail 8, so that the rubber transport car 4 can be pulled out again, the rubber transport car 4 is taken out from the inside of the rubber vulcanization machine 1, manual device is not needed to push the rubber transport car 4 into the inside of the rubber vulcanization machine 1, and the production efficiency and use safety of the device are improved.

[0023] Example two:

[0024] Please refer to Figures 1-4The utility model provides a technical scheme: a vacuum rubber vulcanization device, the top of one side of rubber vulcanization machine 1 is connected with steam adding pipe 16, the top of one side of steam adding pipe 16 is connected with steam generator 17, the top surface of one side of steam adding pipe 16 is provided with intercommunication transmission pipe 18, the top surface of one side of steam adding pipe 16 is connected with first intercommunication pipe 20, the top of one side of first intercommunication pipe 20 is connected with shunt ring 19, the top of one side of shunt ring 19 is connected with second intercommunication pipe 21, the surface of one side of second intercommunication pipe 21 is provided with air hole 22, the position of first intercommunication pipe 20 and second intercommunication pipe 21 is corresponding, the number of first intercommunication pipe 20 is several, several first intercommunication pipe 20 is distributed between steam adding pipe 16 and shunt ring 19 in circumference, the number of air hole 22 is several, several air hole 22 is distributed on the surface of one side of second intercommunication pipe 21 at equal intervals, air hole 22 penetrates the inside of second intercommunication pipe 21, shunt ring 19 is located in the inside of rubber vulcanization machine 1, and second intercommunication pipe 21 is located at the inside wall side of rubber vulcanization machine 1.

[0025] In the embodiment, steam is generated by setting steam generator 17, the steam is injected into the inside of first intercommunication pipe 20 through steam adding pipe 16, then is transmitted to the inside of shunt ring 19, and finally is directly transmitted to the inside of second intercommunication pipe 21, steam injection operation is realized by using the air hole 22 of multiple positions on the surface of second intercommunication pipe 21, steam heating operation is realized for the material on rubber transport vehicle 4, the uniformity of heating can be ensured by multiple position second intercommunication pipe 21 and air hole 22, the heating efficiency of the device is improved, the vulcanization quality of the device is ensured, the use of steam can be directly controlled by intercommunication transmission pipe 18, and the use convenience of the device is improved.

[0026] Working principle:

[0027] By setting the rubber products that need to be vulcanized on the rubber transport vehicle 4, the partition plate 13 at the bottom end of the rubber transport vehicle 4 is directly buckled into the inside of the limiting sliding rail 2 to realize motion transmission operation, the connecting hooks 12 at the bottom end of the first traction power sliding block 9 are directly hooked to the connecting disc 5 on one side of the rubber transport vehicle 4, and the connecting hooks 12 at the bottom end of the second traction power sliding block 10 are hooked to the connecting disc 5 on the other side, the position of the first traction power sliding block 9 on the top end sliding rail 8 is slid, so that the traction operation can be realized for the rubber transport vehicle 4, the rubber transport vehicle 4 is conveniently put into the inside of the rubber vulcanization machine 1, and vulcanization treatment is realized, after the post-treatment is completed, the position of the second traction power sliding block 10 on the top end sliding rail 8 is slid, so that the traction operation can be realized for the rubber transport vehicle 4 again, the rubber transport vehicle 4 is taken out from the inside of the rubber vulcanization machine 1, manual device is not needed to push the rubber transport vehicle 4 into the inside of the rubber vulcanization machine 1, the production efficiency and use safety of the device are improved;

[0028] By setting up steam generator 17 to produce certain steam, the steam is injected into the inside of the first communicating pipe 20 through steam injection pipe 16, then transmitted to the inside of the flow dividing ring 19, and finally directly transmitted to the inside of the second communicating pipe 21, and the steam injection operation is realized by using the gas outlet holes 22 at multiple positions on the surface of the second communicating pipe 21, so that the steam heating operation is realized for the material on the rubber transport vehicle 4, the multiple positions of the second communicating pipe 21 and the gas outlet holes 22 can ensure the uniformity of heating, improve the heating efficiency of the device, ensure the vulcanization quality of the device, and the communicating transmission pipe 18 can directly control the use of steam, improve the use convenience of the device.

Claims

1. A vacuum rubber vulcanization device, comprising a rubber vulcanization machine (1), a limiting sliding rail (2) is fixedly installed inside the bottom end of one side of the rubber vulcanization machine (1), characterized in that: The inside of the limiting sliding rail (2) is provided with a limiting rolling groove (3), one side top end of the limiting sliding rail (2) is movably provided with a rubber transport vehicle (4), one side top end of the rubber transport vehicle (4) is fixedly connected with a connecting disc (5), one side surface of the connecting disc (5) is provided with a connecting groove (6), the inside top end of the rubber vulcanizer (1) is fixedly provided with a sliding top disc (7), one side bottom end surface of the sliding top disc (7) is fixedly provided with a top sliding rail (8), one side surface of the top sliding rail (8) is slidably connected with a first traction power sliding block (9), one side bottom end surface of the top sliding rail (8) is slidably connected with a second traction power sliding block (10), one side bottom end of the second traction power sliding block (10) is fixedly connected with a steel wire rope (11), one side bottom end of the steel wire rope (11) is fixedly connected with a connecting hook (12).

2. A vacuum rubber vulcanizing apparatus according to claim 1, wherein The inside of the rubber transport vehicle (4) is fixedly provided with a partition plate (13), one side bottom end surface of the rubber transport vehicle (4) is rotatably connected with a moving wheel (14), one side bottom end surface of the rubber vulcanizer (1) is fixedly connected with a bottom stabilizing block (15).

3. A vacuum rubber vulcanization apparatus according to claim 2, wherein The moving wheel (14) is located in the limiting rolling groove (3), the limiting sliding rail (2) and the rubber transport vehicle (4) are in sliding connection, the number of the connecting disc (5) is two, the two connecting discs (5) are symmetrically distributed on the two side top ends of the rubber transport vehicle (4), the first traction power sliding block (9) and the second traction power sliding block (10) are symmetrically distributed on the two sides of the rubber transport vehicle (4).

4. The vacuum rubber vulcanization apparatus of claim 2, wherein The connecting hook (12) and the connecting disc (5) are one-to-one corresponding, the connecting relationship between the connecting hook (12) and the connecting groove (6) is movably clamped, the number of the partition plate (13) is several, and the several partition plates (13) are equally spaced on one side surface in the rubber transport vehicle (4).

5. The vacuum rubber vulcanization apparatus of claim 1, wherein The top end of one side of the rubber vulcanizer (1) is communicated with a steam adding pipe (16), one side top end of the steam adding pipe (16) is communicated with a steam generator (17), and one side top end surface of the steam adding pipe (16) is provided with a communication transmission pipe (18).

6. A vacuum rubber vulcanizing apparatus according to claim 5, wherein One side top end surface of the steam adding pipe (16) is communicated with a first communication pipe (20), one side top end of the first communication pipe (20) is communicated with a shunt ring (19), one side top end of the shunt ring (19) is communicated with a second communication pipe (21), and one side surface of the second communication pipe (21) is provided with an air outlet hole (22).

7. A vacuum rubber vulcanization apparatus according to claim 6, wherein The first communication pipe (20) and the second communication pipe (21) are one-to-one corresponding, the number of the first communication pipe (20) is several, and the several first communication pipes (20) are circumferentially distributed between the steam adding pipe (16) and the shunt ring (19).

8. A vacuum rubber vulcanization apparatus according to claim 6, wherein The number of the air outlet holes (22) is several, the several air outlet holes (22) are equidistantly distributed on one side surface of the second communication pipe (21), the air outlet holes (22) penetrate the inside of the second communication pipe (21), the flow distribution ring (19) is located in the inside of the rubber vulcanizer (1), and the second communication pipe (21) is located on one side of the inner wall of the rubber vulcanizer (1).