Quick hoisting equipment for interlocking block
By designing a vacuum pump and suction cup assembly, and utilizing vacuum adsorption and anti-air leakage components, the problem of low efficiency in traditional interlocking block hoisting is solved, enabling a fast and convenient hoisting process and reducing construction costs.
Patent Information
- Application Number
- CN202520670771.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-04-10
AI Technical Summary
Traditional interlocking block hoisting methods are inefficient and cannot meet the hoisting needs when berths are in short supply at the dock. In addition, the number of blocks that can be hoisted at one time is limited, which increases construction time and costs.
The device employs a vacuum pump and suction cup assembly design, and is lifted by vacuum adsorption onto the surface of the interlocking block. During the adsorption process, an air leakage prevention component is installed to ensure a stable vacuum environment, and a blocking component is used to seal the air vent to prevent air leakage, thus enabling rapid lifting.
It enables rapid hoisting without secondary handling, improving hoisting efficiency and reducing construction time and costs.
Smart Images

Figure CN223879248U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to construction equipment technical field, especially relate to a quick hoisting equipment of chain block. BACKGROUND
[0002] The traditional chain block hoisting mode adopts the design of hoisting two blocks by single rope, which can meet the basic hoisting demand, but exposes many limitations in the actual situation of the conflict between the dock berth shortage, production transfer and shipment time. Moreover, the limited number of single hoisting leads to low overall hoisting efficiency, increases the construction time and cost. INVENTION CONTENTS
[0003] The utility model aims at solving the technical insufficiency, provides a quick hoisting equipment of chain block.
[0004] Therefore, the utility model provides a quick hoisting equipment of chain block, including frame, the top of frame is connected with lifting ring, is provided with vacuum pump in the frame, the bottom of frame is provided with sucking disc, and the bottom surface of sucking disc is equipped with adsorption hole;Sucking disc includes air chamber board, gas guide plate and adsorption board, and the chamber is arranged in the air chamber board and is equipped with, is used as the unified path of air extraction, forms vacuum environment;Multiple rows of first gas guide holes are formed in the gas guide plate, and the first gas guide hole is provided with an air leakage prevention assembly, and the air leakage prevention assembly includes a plugging plate and a plugging piece;The second gas guide hole corresponding to the position of the first gas guide hole is formed in the adsorption board, the top surface shape of the second gas guide hole is not adapted to the shape of the plugging piece, so that a gap is left between the second gas guide hole and the plugging piece, forming an air passage.
[0005] Further, the first gas guide hole is cylindrical, the air leakage prevention assembly includes a plugging plate, the plugging plate is arranged at the top of the first gas guide hole, a plug piece is arranged in the first gas guide hole, and the plug piece is spherical.
[0006] Further, the shape of the second gas guide hole is polygonal, and the diameter of the plug piece spherical body is greater than the diameter of the inscribed circle of the polygon.
[0007] Further, one end of the top frame of the frame is fixedly connected with a first right-angle frame, and the other end is fixedly connected with an electric control cabinet;The horizontal edge of the first right-angle frame is fixed with an air compressor, the horizontal edge of the first right-angle frame extends to the inside of the frame, and the electric control cabinet is arranged outside the frame.
[0008] Further, the top frame of the frame is fixedly connected with a second right-angle frame, the bottom surface of the horizontal edge of the second right-angle frame is fixedly connected with a pneumatic valve, one side of the pneumatic valve is communicated with a suction port, the other side is communicated with a three-way valve, and the suction port is communicated with a vacuum machine.
[0009] The utility model provides a quick hoisting equipment of interlocking block has following beneficial effect:
[0010] The utility model discloses a vacuum chuck directly adsorbs and hoists the surface of heavy object, and the secondary handling is not needed, and it is convenient and fast. In addition, the air leakage prevention assembly is designed, and when the heavy object to be adsorbed cannot form a vacuum environment in the slot, the corresponding air guide hole is automatically blocked, and normal adsorption is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is the overall structural drawing of one side of the utility model;
[0012] Figure 2 It is the overall structural drawing of the other side of the utility model;
[0013] Figure 3 It is the structural drawing of the vacuum chuck assembly of the utility model;
[0014] Figure 4 It is the structural drawing of the vacuum chuck of the utility model;
[0015] Figure 5 It is the structural drawing of the interlocking block;
[0016] Figure 6 It is the longitudinal section view of the first air guide hole and the second air guide hole of the embodiment 1 of the utility model;
[0017] Figure 7 It is the size schematic view between the plugging piece and the second air guide hole of the polygon of the embodiment 1 of the utility model;
[0018] Figure 8 It is the size schematic view between the plugging piece and the second air guide hole of the three petal shape of the embodiment 2 of the utility model;
[0019] Figure 9 It is the size schematic view between the plugging piece and the second air guide hole of the four petal shape of the embodiment 2 of the utility model;
[0020] Figure 10 It is the size schematic view between the plugging piece and the second air guide hole of the five petal shape of the embodiment 2 of the utility model;
[0021] The diagram shows the following markings: 1. Frame; 2. Main lifting ring; 3. Crossbeam; 4. Electrical control cabinet; 5. Vacuum pump; 6. Air compressor; 7. First right-angle frame; 8. Placement platform; 9. Base plate; 10. Through hole; 11. Connecting rod; 12. Limiting ring; 13. Gasket; 14. Spring; 15. Connecting seat; 16. Suction cup assembly; 17. Limiting structure; 18. Suction cup; 19. Air chamber plate; 20. Air guide plate; 21. Adsorption plate; 22. Flexible plate; 23. Blocking component; 24. Pneumatic valve; 25. Three-way valve; 26. Air extraction port; 27. Second right-angle frame; 28. Second lifting ring; 29. Sealing sleeve; 30. First air guide hole; 31. Second air guide hole; 32. Third air guide hole; 33. Blocking plate; 34. Blocking hole; 35. Solid surface; 36. Groove. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.
[0023] Example 1
[0024] like Figure 1 As shown, this utility model provides a rapid hoisting device for interlocking blocks, including a frame 1. The frame 1 is cuboid and has a base plate 9 only on its bottom surface. A crossbeam 3 parallel to the short side is provided on the top surface of the frame 1, and a main lifting ring 2 is fixedly connected to the middle of the top surface of the crossbeam 3. A first right-angle frame 7 is fixedly connected to one end of the top frame of the short side of the frame 1, and an electrical control cabinet 4 is fixedly connected to the other end. An air compressor 6 is fixed to the top surface of the horizontal side of the first right-angle frame 7. The horizontal side of the first right-angle frame 7 extends into the interior of the frame 1, which can reduce the overall volume of the device; the electrical control cabinet 4 is located on the outside of the frame 1 for convenient operation by workers.
[0025] like Figure 2 As shown, a placement platform 8 is fixedly connected to the top surface of the base plate 9, and a vacuum pump 5 is fixedly connected to the placement platform 8. A second right-angle bracket 27 is fixedly connected to the top frame of the long side of the frame 1. A pneumatic valve 24 is fixedly connected to the bottom surface of the horizontal side of the second right-angle bracket 27. One side of the pneumatic valve 24 is connected to an air extraction port 26, and the other side is connected to a three-way valve 25. Three suction cup assemblies 16 are also provided on the base plate 9. Each suction cup assembly 16 has a through hole 10 at a corresponding position on the base plate 9. A sealing sleeve 29 is fixedly connected to the through hole 10 to increase the airtightness of the pipeline.
[0026] In use, the vacuum pump 5 is first connected to the suction port 26 through the main pipeline, and then connected to the three branch pipelines through the through hole 10 and the three-way valve 25, and then connected to the suction cup assembly 16; the piston of the pneumatic valve 24 is controlled to move by the air compressor 6, so that the pneumatic valve 24 is used as a suction switch of the vacuum pump 5.
[0027] The middle part of the top frame of the two long sides of the frame 1 is provided with a secondary lifting ring 28, which is arranged at the center position of the frame 1 together with the main lifting ring 2, which is beneficial to improve the balance of the device when the crane is lifted.
[0028] As shown in Figure 3 each suction cup assembly 16 includes four connecting assemblies and a suction cup 18, the connecting assembly includes a connecting rod 11, the connecting rod 11 is arranged through the bottom plate 9, the top end of the connecting rod 11 is provided with a limiting ring 12, and the bottom end is provided with a connecting seat 15. A bushing 13 is also provided on the connecting rod 11, and a spring 14 is arranged between the bushing 13 and the connecting seat 15, which can buffer through the extension of the connecting rod 11 when absorbing heavy objects, reduce the wear of the connecting assembly, and prolong the service life.
[0029] As shown in Figure 4 the bottom surface of the connecting seat 15 is fixedly connected with the suction cup 18, and the suction cup 18 is composed of four layers of structures fixedly connected together, which are the air chamber plate 19, the air guide plate 20, the suction plate 21 and the flexible plate 22 from top to bottom. The chamber is provided in the air chamber plate 19, which is used as a unified path for extracting air to form a vacuum environment. As shown in Figure 6 a plurality of first air guide holes 30 are formed in the air guide plate 20, and each row of first air guide holes 30 is in the form of a cylinder. The top of the first air guide hole 30 is provided with a blocking plate 33, and the inside is provided with a blocking piece 23 in the form of a sphere; the center of the blocking plate 33 is provided with a blocking hole 34 in the form of a circle, and the diameter of the blocking hole 34 is smaller than the diameter of the blocking piece 23. As shown in Figure 7 a plurality of second air guide holes 31 corresponding to the positions of the first air guide holes 30 are formed in the suction plate 21, and the second air guide holes 31 are in the form of a polygon, and the diameter of the sphere of the blocking piece 23 is greater than the diameter of the inscribed circle of the polygon. A plurality of third air guide holes 32 corresponding to the positions of the second air guide holes 31 are formed in the flexible plate 22; the material of the flexible plate 22 can be selected from sponge, which can form a buffer when the suction cup 18 contacts the heavy object, and make the suction plate 21 and the heavy object adhere more closely, and the suction effect is better.
[0030] As shown in Figure 5As shown, taking the hoisting interlocking block as an example, the hook of the crane is connected with the main lifting ring 2 and the auxiliary lifting ring 28 through a rope, the device is moved to above the interlocking block, then is moved downward to make the suction cup 18 adhere to the surface of the interlocking block, and then the pneumatic valve 24 is opened, and the vacuum pump 5 starts to operate. In the part where the adsorption plate 21 contacts the solid surface 35 of the interlocking block, the first air guide hole 30 does not cause air leakage, and the internal and external air pressures are balanced, and the blocking piece 23 is at the bottom of the first air guide hole 30 due to gravity; in the part where the adsorption plate 21 does not contact the solid surface of the interlocking block (for example, the notch 36), the first air guide hole 30 causes air leakage, and the blocking piece 23 is brought to the upper part through the airflow generated by the pressure difference, the blocking hole 34 is closed, the negative pressure value in the whole suction cup 18 is ensured not to decrease, and finally the adsorption force is generated, the interlocking block is lifted, and then the interlocking block is moved to the splicing position.
[0031] In addition, a generator can be arranged on the frame 1, which is used as an independent power supply, so that the device does not need to be externally connected to the power supply.
[0032] Embodiment 2
[0033] As Figures 8-10 shown, the difference from embodiment 1 is that the shape of the second air guide hole 31 is petal-shaped, and the diameter of the ball body of the blocking piece 23 is greater than the diameter of the circle surrounded by all tangent points of the plurality of mutually tangent circles. Compared with the polygon, the petal-shaped air guide hole has a larger air volume and can form a vacuum environment faster to adsorb the heavy object.
[0034] It should be noted that the shape of the second air guide hole 31 in embodiment 1 and embodiment 2 is a standard graph, which is for the convenience of describing the relationship between the size of the blocking piece 23 ball body and the second air guide hole 31. When the size of the blocking piece 23 reaches the minimum requirement, that is, the blocking piece 23 cannot pass through the second air guide hole 31 under the limiting structure 17 of the second air guide hole 31, the shape of the second air guide hole 31 except the limiting structure 17 can be arbitrary.
[0035] In the description of the present application, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0036] The above is only a specific embodiment of the present application, and cannot limit the scope of the present application. The replacement of equivalent components or equivalent changes and modifications within the scope of the present application should still be within the scope of the present application.
Claims
1. A quick hoisting device for chain blocks, comprising a frame, a lifting ring connected to the top of the frame, a vacuum pump arranged in the frame, a suction cup arranged at the bottom of the frame, and suction holes arranged on the bottom surface of the suction cup; characterized in that, The suction cup comprises an air chamber plate, a guide air plate and a suction plate, the air chamber plate is internally provided with a chamber, which is used as a unified path for extracting air to form a vacuum environment; the guide air plate is provided with a plurality of rows of first guide air holes, the first guide air holes are provided with an air leakage prevention assembly, and the air leakage prevention assembly comprises a blocking plate and a blocking piece; the suction plate is provided with second guide air holes corresponding to the positions of the first guide air holes, the top surface shape of the second guide air holes is not matched with the shape of the blocking piece, so that a gap is left between the second guide air holes and the blocking piece to form an air passage.
2. The rapid hoisting device of chain blocks according to claim 1, characterized in that, The first guide air hole is in a cylindrical shape, the blocking plate is arranged at the top of the first guide air hole, the first guide air hole is internally provided with a blocking piece, and the blocking piece is in a spherical shape; the center of the blocking plate is provided with a blocking hole, the blocking hole is in a circular shape, and the diameter of the blocking hole is smaller than the diameter of the blocking piece.
3. The rapid hoisting device of chain blocks according to claim 2, characterized in that, The second guide air hole is in a polygonal shape, and the diameter of the spherical blocking piece is greater than the diameter of an inscribed circle of the polygon.
4. The rapid hoisting device of chain blocks according to claim 2, characterized in that, The second guide air hole is in a petal shape, and the diameter of the spherical blocking piece is greater than the diameter of a circle surrounded by all tangent points of a plurality of mutually tangent circles.
5. A rapid hoisting device of chain blocks according to any one of claims 2-4, characterized in that, One end of the top frame of the frame is fixedly connected with a first right-angle frame, and the other end is fixedly connected with an electric control cabinet; the horizontal side of the first right-angle frame is fixedly connected with an air compressor, the horizontal side of the first right-angle frame extends to the inside of the frame, and the electric control cabinet is arranged outside the frame.
6. The rapid hoisting device of chain blocks according to claim 5, characterized in that, The top frame of the frame is fixedly connected with a second right-angle frame, the bottom surface of the horizontal side of the second right-angle frame is fixedly connected with a pneumatic valve, one side of the pneumatic valve is communicated with a suction port, the other side is communicated with a three-way valve, and the suction port is communicated with a vacuum machine.