Novel self-cleaning blade of regeneration roller

Abstract

The utility model relates to the technical field of asphalt mixing equipment, and discloses a novel regeneration roller self-cleaning blade which comprises a supporting plate, bent round steel is fixedly connected to the upper surface of the supporting plate, a chain connecting plate is fixedly connected to the lower surface of the supporting plate, and a bolt nut gasket is arranged on one side of the outer wall of the chain connecting plate. A chain body is arranged on one side of the outer wall of the bolt and nut gasket, a connecting assembly used for enabling the bent round steel to rotate is installed in the chain connecting plate, and the connecting assembly comprises a cylinder fixing plate. According to the self-cleaning roller, the rake-shaped blades are composed of a plurality of sets of bent round steel, when the roller rotates, reclaimed materials can be effectively lifted to form a material curtain, adhesion of the reclaimed materials on the blades is reduced, the chain body swings back and forth along with rotation of the roller, the reclaimed materials adhered to the roller wall are scraped, and in addition, the whole self-cleaning blades can freely rotate within a certain angle range. And the adhered regenerated material is vibrated and cleaned.

Description

TECHNICAL FIELD

[0001] The utility model relates to bituminous mixing equipment technical field especially relates to a novel regeneration drum self -cleaning vane. BACKGROUND

[0002] The heat regeneration drying drum is a key component of bituminous mixing equipment, and its main function is to heat the asphalt mixture recycling material. The lifting blade inside the drum is the most critical part, which affects the overall heating efficiency. However, due to the sticking characteristics of the regenerated material after heating, there is often a serious sticking problem inside the regeneration drum and on the blade, which not only affects the operating efficiency of the equipment, but also may cause equipment failure and increase maintenance costs. Therefore, the design of a self-cleaning blade for the anti-sticking regeneration drum plays an important role in improving the overall performance and operating efficiency of the bituminous mixing equipment. SUMMARY

[0003] In order to make up for the above shortcomings, the utility model provides a novel regeneration drum self-cleaning vane, which aims to improve the existing technology of heat regeneration drying drum inside the lifting blade, which is prone to produce the regeneration material sticking during the production process, thereby causing the increase of maintenance time and maintenance cost, and thus affecting the equipment use efficiency.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a novel regeneration drum self-cleaning vane, comprising a support plate, the upper surface of the support plate is fixedly connected with a bent round steel, the lower surface of the support plate is fixedly connected with a chain connecting plate, one side of the outer wall of the chain connecting plate is provided with a bolt nut washer, one side of the outer wall of the bolt nut washer is provided with a chain body, and the chain connecting plate is internally provided with a connecting assembly for rotating the bent round steel.

[0005] Further, the connecting assembly comprises a cylinder fixed plate, the cylinder fixed plate is used for connecting the inner wall of the heat regeneration drying drum, the bolt nut washer is slidably connected in the cylinder fixed plate, and the chain connecting plate is fixedly connected to one side of the outer wall of the bolt nut washer.

[0006] Further, a plurality of bent round steels form a self-cleaning vane, and a plurality of bent round steels form a rake-shaped shape.

[0007] Further, the chain body is used for scraping off the regenerated material sticking on the wall of the regeneration drum.

[0008] Further, the bolt nut washer is used for connecting the chain body and the chain connecting plate.

[0009] Further, the support plate is used for enhancing the connection strength of the structure.

[0010] Further, the chain connecting plate plays a role of transmitting power and movement.

[0011] Further, the cylinder fixing plate is used for connecting and bearing the blade working load.

[0012] The utility model has the advantages of the following beneficial effects:

[0013] 1. In the utility model, the rake-shaped blade composed of multiple groups of bent round steels can effectively lift the reclaimed material to form a material curtain when the roller rotates, thereby reducing the adhesion of the reclaimed material on the blade to a certain extent.

[0014] 2. In the utility model, the anti-adhesion design of the novel blade prolongs the cleaning period, reduces the impact of downtime cleaning on production, greatly reduces the cleaning and maintenance frequency, reduces the number of manual cleaning, improves the stability of the reclaimed material product quality through the stability of the equipment operation and the improvement of the drying efficiency, and therefore improves the practicability of the device. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A three-dimensional structure diagram of a novel reclaimed roller self-cleaning blade is provided for the utility model;

[0016] Figure 2 A bent round steel partial structure diagram of a novel reclaimed roller self-cleaning blade is provided for the utility model;

[0017] Figure 3 A cylinder fixing plate partial structure diagram of a novel reclaimed roller self-cleaning blade is provided for the utility model.

[0018] LEGEND:

[0019] 1. Bent round steel; 2. Chain body; 3. Support plate; 4. Chain connecting plate; 5. Cylinder fixing plate; 6. Bolt, nut, and washer. DETAILED DESCRIPTION

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Reference Figure 1 and Figure 2 This utility model provides an embodiment of a novel self-cleaning blade for a recycling drum, comprising a support plate 3 that securely connects a bent round steel bar 1 on its upper surface and a chain connecting plate 4 on its lower surface, enhancing the overall structural strength. The bent round steel bar 1 is fixedly connected to the upper surface of the support plate 3, and multiple bent round steel bars 1 form a special rake-shaped structure. When the recycling drum rotates, this structure effectively lifts the recycled material, causing it to form a material curtain within the drum, achieving sufficient heat exchange between the recycled material and hot air, improving drying efficiency, and reducing the adhesion of recycled material to the blades. A chain connecting plate 4 is fixedly connected to the lower surface of the support plate 3. A bolt, nut, and washer 6 is provided on one side of the outer wall of the chain connecting plate 4, which not only connects the chain connecting plate 4 to the drum fixing plate 5 but also provides a connection for the blades. The rotation of the blades allows for rotation within a certain angle range, which helps achieve the self-cleaning function. A chain body 2 is provided on one side of the outer wall of the bolt, nut, and washer 6. During the rotation of the drum, the chain body 2 moves with the chain connecting plate 4 and swings back and forth using the relatively loose connection characteristics to scrape off the recycled material adhering to the wall of the recycling drum, keeping the drum wall clean, reducing the adverse effects of adhesion on equipment operation, and improving the stability of equipment operation. A connecting component for enabling the bent round steel 1 to rotate is installed inside the chain connecting plate 4. The connecting component includes a cylinder fixing plate 5, which is used to connect to the inner wall of the hot recycling drying drum. The bolt, nut, and washer 6 is slidably connected inside the cylinder fixing plate 5, and the chain connecting plate 4 is fixedly connected to one side of the outer wall of the bolt, nut, and washer 6.

[0022] Reference Figure 1 , Figure 2 and Figure 3, multiple bending round steel 1 self-cleaning blade group, multiple bending round steel 1 group shape is rake type, by its unique shape effectively improve the reclaimed material, form material curtain, make the reclaimed material fully contact with hot air to realize heat exchange, achieve the purpose of drying, while reducing its own regeneration material adhesion, chain body 2 for scraping the regeneration drum wall adhesion of the regeneration material, in the drum rotation, chain body 2 because of relatively loose connection can swing back and forth, its swing track covers the wall, using mechanical action to remove the adhesion of the regeneration material, keep the wall clean, bolt nut washer 6 for connecting chain body 2 and chain connecting plate 4, support plate 3 for enhancing the connection strength of the structure, chain connecting plate 4 play the role of power transmission and movement, cylinder fixed plate 5 for connecting and bearing the blade working load, it is welded to the inner wall of the drum, provides the installation basis for the blade, ensures the stability of the blade position.

[0023] Working principle: when the regeneration drum starts to produce rotation, the rake-shaped blade composed of multiple bent round steels 1 moves with the drum, and due to the rake-shaped structure formed by the specific arrangement of multiple bent round steels 1, the regeneration material can be effectively lifted during rotation, so that the regeneration material forms a curtain in the drum, and in this process, the regeneration material is continuously lifted and falls, and fully contacts with hot air to achieve efficient heat exchange, and the hot air transmits heat to the regeneration material to increase the temperature of the regeneration material to achieve the purpose of drying; at the same time, the chain body 2 installed on the chain connecting plate 4 on the lower surface of the support plate 3 moves with the drum, and due to the relatively loose connection, it can swing back and forth under the action of gravity and centrifugal force generated by the rotation of the drum, and in the swinging process, the swinging track of the chain covers the part of the drum wall, and when it contacts with the drum wall, it scrapes the regeneration material adhered to the drum wall by using its own mechanical action, so that the adhesion of the regeneration material on the drum wall is effectively reduced, the drum wall is relatively clean, and the operation stability of the equipment is improved; then, the whole self-cleaning blade is connected with the drum body fixed plate 5 through bolt-nut washer 6, and this connection mode enables the blade to rotate freely within a certain angle range, and under the action of the impact force during the production rotation of the regeneration drum, the blade can rotate freely within a certain angle range, and the vibration effect generated by the rotation can loosen and fall the regeneration material adhered to the blade, so that the cleaning of the regeneration material adhered to the blade is realized, and through this function, the working efficiency of the blade during long-term operation is ensured, the influence of the adhesion of the regeneration material on the function of the blade is reduced, and the service life of the blade is prolonged; finally, the support plate 3 plays a key role in enhancing the connection strength of the structure, and it firmly connects the bent round steel 1 on the upper surface and the chain connecting plate 4 on the lower surface together to form an integral structure, and when the bent round steel 1 is subjected to the force of the regeneration material during the operation of the blade, the support plate 3 can effectively transmit the force to the chain connecting plate 4 and the whole blade structure, and at the same time, the chain connecting plate 4 not only connects the chain body 2, but also is fixed by welding with the support plate 3 and connected with the drum body fixed plate 5, so that the blade can realize the overall movement and function.

[0024] Finally, it should be pointed out that: the above description is only preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A new type of regenerative drum self-cleaning blade comprising a support plate (3), characterized in that: The upper surface of the support plate (3) is fixedly connected with the bent round steel (1), the lower surface of the support plate (3) is fixedly connected with the chain connecting plate (4), the outer wall of the chain connecting plate (4) is provided with the bolt nut washer (6), the outer wall of the bolt nut washer (6) is provided with the chain body (2), and the chain connecting plate (4) is internally provided with the connecting assembly for enabling the bent round steel (1) to rotate.

2. A new regenerative drum self-cleaning blade according to claim 1, characterized by: The connecting assembly comprises a cylinder fixed plate (5) for connecting the inner wall of the heat regeneration drying cylinder, the bolt nut washer (6) is slidably connected in the cylinder fixed plate (5), and the outer wall of the bolt nut washer (6) is fixedly connected with the chain connecting plate (4).

3. A new type of regenerative drum self-cleaning blade according to claim 1, characterized in that: A plurality of the bent round steels (1) form self-cleaning blades, and a plurality of the bent round steels (1) form a rake-shaped structure.

4. A new type of regenerative drum self-cleaning blade according to claim 1, characterized by: The chain body (2) is used for scraping off the regeneration material adhered to the regeneration cylinder wall.

5. A new type of regenerative drum self-cleaning blade according to claim 2, characterized by: The bolt nut washer (6) is used for connecting the chain body (2) and the chain connecting plate (4).

6. A new type of regenerative drum self-cleaning blade according to claim 1, characterized by: The support plate (3) is used for enhancing the connecting strength of the structure.

7. A new type of regenerative drum self-cleaning blade according to claim 2, characterized by: The chain connecting plate (4) plays a role in transmitting power and motion.

8. A new type of regenerative drum self-cleaning blade according to claim 2, characterized by: The cylinder fixed plate (5) is used for connecting and bearing the blade working load.

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