Neon lamp strip welding-free connecting device and neon lamp strip

By using a detachable terminal and plug design and injecting sealant, neon light strips can be connected without welding, solving the operability and waterproofing problems of traditional wiring technology, and improving user autonomy and equipment durability.

CN223882279UActive Publication Date: 2026-02-06YANGZHOU HUACAI OPTO ELECTRONICS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520654835.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-02-06
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

Existing neon light wiring technology lacks operability, has high maintenance costs and poor waterproofing, and users cannot independently cut, extend or replace wiring. Traditional soldering easily damages the seal and cannot meet the requirements for long-term stable outdoor operation.

Method used

It adopts a detachable terminal and plug design to form a sealed space for injection of sealant, eliminating the need for welding. Waterproofing is improved through sealing sections, connecting sections and flow channels, and it is equipped with an inner plug and protective shell to improve contact reliability and durability.

Benefits of technology

It enables users to easily cut and maintain the device, reduces maintenance costs, improves installation adaptability and waterproofing, and adapts to various environmental needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223882279U_ABST
    Figure CN223882279U_ABST
Patent Text Reader

Abstract

The utility model discloses a neon lamp strip welding-free connecting device and a neon lamp strip, the neon lamp strip welding-free connecting device comprises a neon, a terminal and a plug, the terminal is detachably installed on the neon, and the plug is detachably installed on the neon. The neon and the terminal are sleeved with the two ends of the plug respectively so that a closed space can be formed in the connecting position of the terminal and the neon, and an opening communicated with the closed space is formed in the plug. According to the neon lamp strip, the neon, the terminal and the plug are arranged, and the two ends of the plug are respectively sleeved on the neon and the terminal to form the closed space at the joint of the terminal and the neon, so that the sealant can be injected into the closed space and is subjected to standing solidification, the whole assembly of the neon lamp strip can be completed, and the welding between the neon lamp strips is avoided; the use of a user is facilitated, the installation adaptability and the waterproof performance are improved, and the maintenance cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to neon lighting technical field, especially a neon lamp strip welding -free connecting device and neon lamp strip. BACKGROUND

[0002] In the current neon lamp application field, the conventional wiring technology generally adopts the fixed wiring scheme that is pre-welded and sealed by the manufacturer. Specifically, the production end usually fixes the wires and the neon lamp strip by high-temperature soldering, and then uses a customized mold to integrally injection mold or seal the connection, forming an integrated waterproof plug structure, and finally delivers the packaged finished product directly to the customer for use. However, this technical solution has significant defects in actual application and maintenance:

[0003] 1. Since the wiring and sealing links are completely pre-located at the production end, users cannot independently cut, extend or rewire the neon lamp according to the on-site requirements. If the length of the lamp strip needs to be adjusted or the interface position needs to be replaced during construction, the traditional scheme lacks operability, forcing customers to passively accept the fixed design, which seriously restricts the installation adaptability.

[0004] 2. The existing technology completely solidifies the welding point of the wire and the lamp strip inside the sealing plug. Once the local line is damaged or the interface fails, the user cannot perform targeted maintenance and can only replace the entire neon lamp strip. This not only increases maintenance costs but also leads to the redundant scrap of a large number of undamaged components, which is contrary to the current green and sustainable concept.

[0005] 3. Although the sealing process of the production end relies on mold forming can achieve initial waterproofing, in the scenario of user self-wiring, there is a lack of standardized and simplified waterproof structure design support. Conventional soldering with a soldering iron easily damages the original sealing layer, while temporarily added waterproof tape or glue has the problems of low reliability and short service life, making it difficult to meet the long-term stable operation requirements in outdoor or humid environments. UTILITY MODEL CONTENTS

[0006] The utility model aims to provide a neon lamp strip welding-free connecting device and neon lamp strip, which aims to solve the problems of lack of operability, high maintenance cost and poor waterproofness of existing neon wiring.

[0007] The utility model embodiment provides a neon lamp strip welding-free connecting device, which comprises a neon, a terminal and a plug, the terminal is detachably installed on the neon, the plug is sleeved on the neon and the terminal at both ends to form a closed space at the connection of the terminal and the neon, and the plug is provided with an opening communicating with the closed space.

[0008] Further, the plug includes a sealing section and a connecting section fixedly connected with one end of the sealing section, the other end of the sealing section is sleeved on the neon, one end of the terminal is located in the sealing section, the connecting section is sleeved on the other end of the terminal, and the opening is arranged on the sealing section.

[0009] Further, at least one flow guide groove in communication with the closed space is arranged on the terminal.

[0010] Further, the plug further includes an inner plug, one end of the inner plug is mounted on the terminal, and the other end of the inner plug is mounted in the neon so that the copper needle of the terminal abuts against the lamp plate of the neon.

[0011] Further, the inner plug includes a mounting section and a filling section fixedly connected with the mounting section, the mounting section is mounted on the terminal, and the filling section is mounted in the neon.

[0012] Further, the mounting section is arranged in a stepped shape.

[0013] Further, one end of the filling section away from the terminal is arranged in an inclined surface or an arc shape.

[0014] Further, the protective shell is sleeved on the plug.

[0015] Further, both ends of the protective shell are arranged in through holes, and the two through holes are the same in shape and size.

[0016] The utility model embodiment further provides a neon lamp strip, which comprises the neon lamp strip welding-free connecting device.

[0017] The utility model discloses a kind of neon lamp strip welding-free connecting device and neon lamp strip, neon lamp strip welding-free connecting device includes neon, terminal and plug, the terminal is detachably mounted on the neon, the both ends of the plug are respectively sleeved on the neon and the terminal to form closed space at the connection of the terminal and the neon, opening is arranged on the plug with the closed space communication.The utility model forms closed space by setting neon, terminal and plug, and the both ends of the plug are respectively sleeved on neon and terminal to form closed space at the connection of terminal and neon, so that sealant can be injected into closed space and stationary solidification, so that the complete assembly of neon lamp strip can be completed, welding between neon lamp strip is avoided, the use of user is facilitated, installation adaptability and waterproofness are improved, and maintenance cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor.

[0019] Figure 1 It is a structure diagram of the plug;

[0020] Figure 2 It is an exploded view of the neon lamp strip welding-free connecting device;

[0021] Figure 3 It is a structure diagram of the plug;

[0022] Figure 4 It is a structure diagram of the terminal;

[0023] Figure 5 It is a structure diagram of the inner plug;

[0024] Figure 6 It is a structure diagram of the inner plug and the terminal integrally arranged;

[0025] Figure 7 It is a structure diagram of the protective shell;

[0026] Marking in the drawing:

[0027] 1, neon;

[0028] 2, terminal; 21, flow guide groove; 22, copper needle;

[0029] 3, plug; 31, sealing section; 32, connecting section;

[0030] 4, opening;

[0031] 5, inner plug; 51, mounting section; 52, filling section; 521, side plate; 522, bottom plate; 523, deformation groove; 53, mounting hole;

[0032] 6, protective shell; 61, through hole. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0034] It should be understood that the terms "comprises" and "comprising," when used in this specification and the following claims, indicate the presence of the described features, integers, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof.

[0035] It should also be understood that the terms used in the specification and the following claims are merely used to describe particular embodiments and do not intend to restrict the present application. As used in the specification and the appended claims, the singular forms "a," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

[0036] It should be further understood that the term "and / or" used in the specification and the following claims means any combination of one or more of the associated listed items and all possible combinations, and includes these combinations.

[0037] Please refer to Figures 1-3 The embodiment provides a neon lamp strip welding-free connecting device, which comprises a neon lamp 1, a terminal 2 and a plug 3. The terminal 2 is detachably installed on the neon lamp 1. The plug 3 is sleeved on the neon lamp 1 and the terminal 2 at two ends to form a sealed space at the connection between the terminal 2 and the neon lamp 1. An opening 4 is arranged on the plug 3 and communicates with the sealed space.

[0038] In the embodiment, the neon lamp 1, the terminal 2 and the plug 3 are arranged, and the two ends of the plug 3 are sleeved on the neon lamp 1 and the terminal 2 to form a sealed space at the connection between the terminal 2 and the neon lamp 1. Therefore, the sealant can be injected into the sealed space and solidified, so that the assembly of the neon lamp strip can be completed, welding between the neon lamp strips is avoided, the use of the user is facilitated, the installation adaptability and waterproofness are improved, and the maintenance cost is reduced.

[0039] In the embodiment, the plug 3 comprises a sealing segment 31 and a connecting segment 32 fixedly connected to one end of the sealing segment 31. The other end of the sealing segment 31 is sleeved on the neon lamp 1. One end of the terminal 2 is located in the sealing segment 31. The connecting segment 32 is sleeved on the other end of the terminal 2. The opening 4 is arranged on the sealing segment 31.

[0040] The shape of the sealing section 31 is a tubular structure that fits the shape of the neon 1, and the inner wall closely fits the outer surface of the neon 1 (an interference fit design can be used). The other end of the sealing section 31 is sleeved on the end of the neon 1, and physical wrapping is achieved through elastic deformation of the silicone material, forming a first waterproof barrier. The middle of the sealing section 31 is provided with a glue inlet (i.e. opening 4) for injecting sealing glue (such as epoxy resin or silicone), and after the glue is injected, the glue fills the gap between the sealing section 31 and the neon 1, and after curing, a second waterproof seal is formed. The connecting section 32 is fixedly connected to one end of the sealing section 31 and has the same material as the sealing section 31. The inner diameter of the connecting section 32 is slightly smaller than the outer diameter of the solderless terminal 2, and the terminal 2 is wrapped and fixed through the elastic deformation of the silicone material, forming a third waterproof barrier.

[0041] In this embodiment, when the sealing section 31 is sleeved on the end of the neon 1, it closely fits the outer wall of the neon 1 through the elastic deformation of the silicone material, effectively preventing water from seeping from the contact surface between the neon 1 and the plug 3. At the same time, by sleeving the connecting section 32 on the other end of the terminal 2, the outer wall of the neon 1 is closely fitted through the elastic deformation of the silicone material, effectively preventing water from seeping from the contact surface between the terminal 2 and the plug 3. In addition, the glue injection port is located on the side of the sealing section 31, and after the glue is injected, the glue flows uniformly along the inner wall of the sealing section 31, covering the contact area between the terminal 2 and the neon 1, further improving the sealing and insulation.

[0042] In this embodiment, at least one flow guide groove 21 (as shown in Figure 4 ) is provided on the terminal 2 to communicate with the sealed space.

[0043] The flow guide groove 21 is a longitudinal groove uniformly distributed on the outer circumferential surface of the terminal 2. The cross section of the flow guide groove 21 is U-shaped or trapezoidal to reduce stress concentration and ensure smooth flow of the glue solution. The number of flow guide grooves 21 is adjusted according to the diameter of the terminal 2, for example, one groove is provided when the diameter is ≤10 mm, and 2-4 grooves are symmetrically provided when the diameter is >10 mm.

[0044] When injecting glue, the glue solution is injected through the opening 4 in the side wall of the sealing section 31. The flow guide groove 21 and the opening 4 form a continuous flow channel, and the glue solution quickly spreads to the gap between the terminal 2 and the neon 1 along the flow guide groove 21 and uniformly fills the sealing section 31.

[0045] Through the directional guiding effect of the flow guide groove 21, the glue solution can efficiently fill the gap between the terminal 2 and the neon 1, and at the same time, the generated bubbles can be eliminated, significantly improving the waterproof sealing performance and mechanical fixing strength.

[0046] In this embodiment, please refer to Figure 2 , which further comprises an inner plug 5, one end of the inner plug 5 is mounted on the terminal 2, and the other end of the inner plug 5 is mounted in the neon 1 so that the copper needle 22 (as shown in Figure 4 ) of the terminal 2 abuts against the lamp panel of the neon 1.

[0047] Since the neon 1 is internally hollow, after the terminal 2 is inserted, the lamp plate of the neon 1 will be squeezed to the hollow side, thereby affecting the contact conduction of the copper needle 22 of the terminal 2 and the lamp plate of the neon 1. The inner plug 5 can fill the cavity, thereby ensuring the close contact of the copper needle 22 of the terminal 2 and the lamp plate of the neon 1, and thereby avoiding the breakage of the contact between the copper needle 22 of the terminal 2 and the lamp plate of the neon 1.

[0048] In the embodiment, referring to Figure 5 , the inner plug 5 comprises a mounting section 51 and a filling section 52 fixedly connected with the mounting section 51, the mounting section 51 is mounted on the terminal 2, and the filling section 52 is mounted in the neon 1.

[0049] Specifically, the filling section 52 is in a conical or wedge-shaped structure, and the outer diameter is slightly larger than the inner diameter of the internal cavity of the neon 1. After being pressed into the cavity by elastic deformation, the filling section 52 is tightly attached to the inner wall of the neon 1 by the material resilience. The surface of the filling section 52 can be provided with anti-skid lines or protruding strips to increase the friction with the inner wall of the neon 1, thereby preventing the inner plug 5 from loosening.

[0050] The inner plug 5 and the terminal 2 can be provided in a split body manner (as shown in Figure 2 ), and specifically, the mounting section 51 is provided with a mounting hole 53, and the inner plug 5 passes through the mounting hole 53 of the copper needle 22 of the terminal 2 to be mounted on the terminal 2.

[0051] The split body design of the inner plug 5 and the terminal 2 makes the inner plug 5 flexible to replace according to actual needs. In different application scenarios or product designs, the material, size, performance, etc. of the inner plug 5 may need to be adjusted. This split body design can conveniently realize the replacement of the inner plug 5 without the need to redesign or replace the entire terminal 2, greatly improving the universality and adaptability of the product.

[0052] In some embodiments, the inner plug 5 and the terminal 2 can also be provided in an integrated manner (as shown in Figure 6 ), and the integrated design makes the inner plug 5 and the terminal 2 become an indivisible whole, avoiding the problems of loose connection and falling off that may occur in the split body structure. In the process of bearing external force or long-term use, the integrated structure can better maintain the stability of its shape and position.

[0053] In the embodiment, the mounting section 51 is provided in a stepped shape.

[0054] The stepped design makes the inner plug 5 have a groove between the inner plug 5 and the neon 1 after the filling section 52 fills the internal cavity of the neon 1. Thus, after the glue solution is injected into the sealed space, the glue solution can quickly spread to the gap between the terminal 2 and the neon 1 along the groove and uniformly fill into the sealing section 31.

[0055] Through the directional guiding effect of the groove, the glue solution can efficiently fill the gap between the terminal 2 and the neon 1, and can eliminate the generated bubbles, significantly improving the waterproof sealing performance and mechanical fixing strength.

[0056] In this embodiment, the end of the filling section 52 away from the terminal 2 is provided with a bevel or an arc.

[0057] When it is necessary to insert the filling section 52 into the internal cavity of the neon 1, the bevel or the arc can play a guiding role. Compared with a right angle end, the bevel or the arc can more smoothly guide the component to enter, reduce the resistance and interference during insertion, reduce the assembly difficulty, and improve the assembly efficiency. At the same time, during the assembly process, if the end of the filling section 52 is a right angle, burrs, deformation or even damage may be caused by collision and friction with the neon 1 during insertion. The bevel or the arc arrangement can make the contact process more gentle, disperse the stress, reduce damage caused by excessive local pressure, thereby prolonging the service life of the component and reducing the maintenance and replacement cost caused by assembly damage.

[0058] In this embodiment, the filling section 52 is composed of two side plates 521 and one bottom plate 522, and forms a U-shaped structure, and the end of the two opposite side plates 521 close to the mounting section 51 is provided with a deformation groove 523.

[0059] The deformation groove 523 allows the side plate 521 to bend inwardly to the U-shaped opening 4 when pressed, enhancing the elastic fit to the inner wall of the neon 1.

[0060] In this embodiment, please refer to Figure 2 It also includes a protective shell 6, which is sleeved on the plug 3.

[0061] The protective shell 6 can provide an additional protection for the plug 3 and the neon 1. Even if a slight collision or friction occurs, the protective shell 6 can first bear the impact force, reducing the damage to the plug 3 and the neon 1 itself, thereby prolonging the service life of the plug 3 and the neon 1.

[0062] Further, the two ends of the protective shell 6 are provided with through holes 61 (as Figure 7 shown), and the shapes and sizes of the two through holes 61 are the same.

[0063] The two end through holes 61 of the protective shell 6 are symmetrically designed, and no direction needs to be distinguished during installation, supporting bidirectional assembly, improving the convenience and efficiency of assembly. At the same time, the shapes and sizes of the two end through holes 61 are consistent, reducing the complexity of the mold and the production cost, and improving the interchangeability of the parts.

[0064] In this embodiment, the installation process of the neon lamp strip welding-free connecting device is as follows:

[0065] 1) First, install the inner plug 5 on the terminal 2;

[0066] 2) Reinsert the copper pin 22 of the terminal 2 into the neon 1, so that the copper pin 22 on the terminal 2 and the lamp plate in the neon 1 are in contact to realize conduction;

[0067] 3) Then, the plug 3 is sleeved on the neon 1;

[0068] 4) Then, glue injection is performed from the opening 4;

[0069] 5) Then, the protective shell 6 is pushed to cover the plug 3, so as to complete the installation.

[0070] The embodiment also provides a neon lamp strip, which comprises the neon lamp strip welding-free connecting device.

[0071] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. For the device disclosed by the embodiments, since it corresponds to the method disclosed by the embodiments, the description is relatively simple, and the related parts can be referred to the method part. It should be pointed out that, for ordinary skilled in the art, without departing from the principle of the present application, the present application can be improved and modified, and these improvements and modifications also fall within the protection scope of the present application.

[0072] It should be further noted that, in the specification, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive.

[0073] include, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of additional identical elements in the process, method, article or device including the element.

Claims

1. A solderless connection device for neon light strips, characterized in that The application relates to a neon lamp connecting device, which comprises a neon lamp, a terminal and a plug, the terminal is detachably mounted on the neon lamp, two ends of the plug are sleeved on the neon lamp and the terminal respectively to form a sealed space at the joint of the terminal and the neon lamp, and an opening is arranged on the plug and communicates with the sealed space. The plug comprises a sealing section and a connecting section fixed to one end of the sealing section, one end of the sealing section is sleeved on the neon lamp, one end of the terminal is located in the sealing section, the connecting section is sleeved on the other end of the terminal, and the opening is arranged on the sealing section.

2. The solderless connection device for neon tubing as claimed in claim 1, wherein, At least one flow guide groove is arranged on the terminal and communicates with the sealed space.

3. The solderless connection device for neon tubing as defined in claim 1, wherein, The application further relates to a neon lamp connecting device.

4. The solderless connecting device for neon tubing as claimed in claim 1, wherein An inner plug is mounted on one end of the terminal and the other end of the inner plug is mounted in the neon lamp so that a copper needle of the terminal abuts against a lamp plate of the neon lamp. The inner plug comprises a mounting section and a filling section fixed to the mounting section, the mounting section is mounted on the terminal, and the filling section is mounted in the neon lamp.

5. The solderless connection device for neon tubing as defined in claim 4, wherein, The mounting section is in a stepped shape.

6. The solderless connection device for neon tubing as defined in claim 5, wherein, One end of the filling section away from the terminal is in an inclined surface shape or an arc shape.

7. The solderless connection device for neon tubing as defined in claim 5, wherein, The application further relates to a neon lamp connecting device.

8. The solderless connecting device for neon tubing as claimed in claim 1, wherein The application relates to a neon lamp connecting device, which comprises a neon lamp, a terminal and a plug, the terminal is detachably mounted on the neon lamp, two ends of the plug are sleeved on the neon lamp and the terminal respectively to form a sealed space at the joint of the terminal and the neon lamp, and an opening is arranged on the plug and communicates with the sealed space. The plug comprises a sealing section and a connecting section fixed to one end of the sealing section, one end of the sealing section is sleeved on the neon lamp, one end of the terminal is located in the sealing section, the connecting section is sleeved on the other end of the terminal, and the opening is arranged on the sealing section.

9. The device according to claim 8, wherein At least one flow guide groove is arranged on the terminal and communicates with the sealed space.

10. A neon light strip, characterized by The application further relates to a neon lamp connecting device. An inner plug is mounted on one end of the terminal and the other end of the inner plug is mounted in the neon lamp so that a copper needle of the terminal abuts against a lamp plate of the neon lamp. The inner plug comprises a mounting section and a filling section fixed to the mounting section, the mounting section is mounted on the terminal, and the filling section is mounted in the neon lamp. The mounting section is in a stepped shape. One end of the filling section away from the terminal is in an inclined surface shape or an arc shape. The application further relates to a neon lamp connecting device. The application relates to a neon lamp connecting device, which comprises a neon lamp, a terminal and a plug, the terminal is detachably mounted on the neon lamp, two ends of the plug are sleeved on the neon lamp and the terminal respectively to form a sealed space at the joint of the terminal and the neon lamp, and an opening is arranged on the plug and communicates with the sealed space. The plug comprises a sealing section and a connecting section fixed to one end of the sealing section, one end of the sealing section is sleeved on the neon lamp, one end of the terminal is located in the sealing section, the connecting section is sleeved on the other end of the terminal, and the opening is arranged on the sealing section. At least one flow guide groove is arranged on the terminal and communicates with the sealed space. The application further relates to a neon lamp connecting device. An inner plug is mounted on one end of the terminal and the other end of the inner plug is mounted in the neon lamp so that a copper needle of the terminal abuts against a lamp plate of the neon lamp. The inner plug comprises a mounting section and a filling section fixed to the mounting section, the mounting section is mounted on the terminal,