PCB bow curvature detection device
By designing a PCB curvature detection device, which utilizes a camera and a detection light, automated detection is achieved. This solves the problems of low efficiency and poor accuracy in traditional manual detection, improves detection speed and accuracy, and is suitable for large-scale production.
Patent Information
- Application Number
- CN202520562458.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-27
AI Technical Summary
Traditional PCB curvature inspection relies on manual operation, which is inefficient and inaccurate, making it difficult to meet the needs of large-scale production.
Design a PCB curvature detection device, including a detection bracket, an adjustment bracket, a camera, a detection lamp, and a computer terminal. The camera and computer terminal work together to achieve automated detection, and the detection lamp and bracket work together to determine whether the curvature of the circuit board meets the requirements.
It has achieved automated inspection, improved inspection speed and accuracy, met the needs of large-scale production, and reduced the difficulty and cost of operation.
Smart Images
Figure CN223882941U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of PCB detection, and particularly relates to a PCB camber detection device. BACKGROUND
[0002] In the production process of a PCB (printed circuit board), camber is one of important indicators for measuring the quality of the PCB. Excessive camber of the PCB can cause problems such as poor welding, difficult component installation and the like in the subsequent assembly process, thereby affecting the performance and reliability of electronic products. Traditional camber detection methods for the PCB often rely on manual operation, and have low detection efficiency and poor accuracy, and are difficult to meet the needs of large-scale production. CONTENT OF THE UTILITY MODEL
[0003] To solve the problem that traditional camber of the PCB is difficult to detect, the utility model provides a PCB camber detection device, which comprises a detection support, an adjusting support, a camera, a detection lamp and a computer terminal.
[0004] The camera and the adjusting support are respectively arranged at two ends of the detection support, the adjusting support is suitable for arranging a circuit board to be detected, and a shooting direction of the camera faces the adjusting support.
[0005] The detection lamp is arranged between the adjusting support and the circuit board to be detected.
[0006] The computer terminal is in communication connection with the camera, and obtains a shooting image.
[0007] In a possible implementation manner, the detection support comprises a detection plate body and a camera plate body.
[0008] The camera plate body is in a long strip structure, one end of the camera plate body is provided with the camera, and the other end of the camera plate body is fixedly connected with the detection plate body.
[0009] The detection plate body is in a long strip structure, and is arranged perpendicularly to the length direction of the camera plate body, the middle position of the detection plate body is connected with the end of the camera plate body, the detection plate body is vertically extended with a first lap plate, and the length direction of the first lap plate is perpendicular to the length direction of the camera plate body, and the first lap plate is suitable for lapping the circuit board to be detected.
[0010] In a possible implementation manner, the adjusting support is arranged on the detection plate body, and the adjusting support is in a plate structure and is vertically arranged on the detection plate body, and a plate surface of the adjusting support is parallel to the first lap plate.
[0011] The top of the adjusting support is flush with the top of the first lap plate, and the top of the adjusting support vertically extends a second lap plate, which is a plate structure with a plate surface parallel to the plate surface of the first lap plate, and the second lap plate is spaced apart from the top edge of the adjusting support by a first preset distance.
[0012] In a possible implementation, the first lap plate is spaced apart from the adjusting support by a second preset distance, and the detection lamp is arranged between the first lap plate and the adjusting support.
[0013] In a possible implementation, the adjusting support is slidably arranged on the detection plate body, and the sliding direction is perpendicular to the length direction of the camera plate body.
[0014] In a possible implementation, the bottom of the length direction of the adjusting support extends a moving part away from the second lap plate, and the moving part is provided with a sliding block.
[0015] The length direction of the detection plate body is provided with a guide rail perpendicular to the length direction of the detection plate body, and the sliding block is matched with the guide rail, and the adjusting support is slidably connected with the guide rail of the detection plate body through the sliding block.
[0016] In a possible implementation, the outer side of the sliding block is provided with a push rod, and the length direction of the push rod is perpendicular to the sliding direction of the sliding block.
[0017] In a possible implementation, a seat cushion is further included.
[0018] The seat cushion is a plurality of seat cushions arranged at the bottom of the detection support.
[0019] The seat cushion is made of rubber.
[0020] In a possible implementation, the detection plate body is a hollow structure.
[0021] In a possible implementation, a reinforcing plate is further included.
[0022] The reinforcing plate is a plate structure with a straight angle triangle cross section.
[0023] The reinforcing plate is two reinforcing plates respectively fixedly connected with the camera plate body and the detection plate body.
[0024] The PCB bow degree detection device has the beneficial effects that: through cooperation of the camera and the computer terminal, automatic detection is realized, the detection speed is greatly improved compared with traditional manual detection, and the detection demand of large-scale production can be met. In addition, through cooperation of the detection support, the adjusting support and the detection lamp, when the circuit board to be detected is placed on the detection plate body of the inspection support and the adjusting support, the detection lamp is located between the inspection support and the adjusting support, when the bow degree of the circuit board meets the requirement, the light of the detection lamp does not leak out from the position where the circuit board abuts against the detection plate body, when the bow degree of the circuit board does not meet the requirement, that is, the circuit board itself has a certain bending degree, the light of the detection lamp leaks out from the position where the circuit board abuts against the detection plate body, so that whether the bow degree of the circuit board meets the requirement can be quickly detected and judged.
[0025] Other features and aspects of the present application will become apparent from the following detailed description of exemplary embodiments, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the application. BRIEF DESCRIPTION OF DRAWINGS
[0026] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary embodiments, features, and aspects of the application and serve to explain the principles of the application.
[0027] Figure 1 A schematic view showing a main body structure of the PCB bow degree detection device according to the embodiment of the present application is shown in FIG. 1.
[0028] Figure 2 A schematic view showing a top view of the PCB bow degree detection device according to the embodiment of the present application is shown in FIG. 2.
[0029] Figure 3 A schematic view showing a front view of the PCB bow degree detection device according to the embodiment of the present application is shown in FIG. 3.
[0030] Figure 4 A schematic view showing a side view of the PCB bow degree detection device according to the embodiment of the present application is shown in FIG. 4. DETAILED DESCRIPTION
[0031] Various exemplary embodiments, features and aspects of the present application will be explained in detail below with reference to the drawings. The same reference numbers in different drawings represent the same or similar elements. Although various aspects of the embodiments are shown in the drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
[0032] It should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application or simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0033] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0034] The word "exemplary" here means "serving as an example, an implementation, or an illustration". Any embodiment described as "exemplary" here is not necessarily to be construed as superior or better than other embodiments.
[0035] In addition, in order to better illustrate the present application, a large number of specific details are given in the specific embodiments below. Those skilled in the art should understand that without certain specific details, the present application can also be implemented. In some examples, methods, means, elements and circuits familiar to those skilled in the art are not described in detail, in order to highlight the main idea of the present application.
[0036] As shown in Figures 1-4 The PCB bow degree detection device of the embodiment of the present application comprises: a detection support 200, an adjusting support 300, a camera 100, a detection lamp 600 and a computer terminal. The camera 100 and the adjusting support 300 are respectively arranged at two ends of the detection support 200. The adjusting support 300 is suitable for arranging a circuit board to be detected. The shooting direction of the camera 100 is towards the adjusting support 300. The detection lamp 600 is arranged between the adjusting support 300 and the circuit board to be detected. The computer terminal is in communication connection with the camera 100 to obtain a shooting image.
[0037] In this specific embodiment, through the cooperation of the camera 100 and the computer terminal, automatic detection is realized, which greatly improves the detection speed compared with traditional manual detection and can meet the detection needs of large-scale production. In addition, through the cooperation of the detection support 200, the adjusting support 300 and the detection lamp 600, when the circuit board to be detected is placed on the detection plate body 220 of the detection support and the adjusting support 300, the detection lamp 600 is located between the detection support 200 and the adjusting support 300. When the bow degree of the circuit board meets the requirements, the light of the detection lamp 600 will not leak out from the position where the circuit board abuts against the detection plate body 220. When the bow degree of the circuit board does not meet the requirements, that is, the circuit board itself has a certain bending degree, the light of the detection lamp 600 will leak out from the position where the circuit board abuts against the detection plate body 220. In this way, it can be quickly detected and judged whether the bow degree of the circuit board meets the requirements.
[0038] Among them, the setting of the camera 100 can better capture whether the light of the detection lamp 600 leaks out from between the circuit board and the detection plate body 220.
[0039] In one specific embodiment, the detection support 200 includes a detection plate body 220 and a camera plate body 210. The camera plate body 210 is a long strip structure, one end of which is provided with a camera 100, and the other end is fixedly connected with the detection plate body 220. The detection plate body 220 is a long strip structure, which is arranged vertically to the length direction of the camera plate body 210, and the middle position of the detection plate body 220 is connected with the end of the camera plate body 210. The detection plate body 220 vertically extends a first lap plate 221, and the length direction of the first lap plate 221 is perpendicular to the length direction of the camera plate body 210, which supports the circuit board to be detected.
[0040] In this specific embodiment, the detection support 200 ensures the stable relative position relationship between the camera 100 and the circuit board to be detected, which is conducive to shooting an image that accurately reflects the bow degree of the circuit board. On the other hand, the setting of the first lap plate 221 facilitates the placement and fixation of the circuit board to be detected.
[0041] In one specific embodiment, the adjusting support 300 is arranged on the detection plate body 220, and the adjusting support 300 is a plate structure arranged vertically on the detection plate body 220, with the plate surface parallel to the first lap plate 221. The adjusting support 300 and the first lap plate 221 of the detection support 200 jointly support the two ends of the circuit board in the width direction. Among them, the top of the adjusting support 300 is flush with the top of the first lap plate 221, which facilitates the placement of the circuit board on the top of the first lap plate 221 and the adjusting support 300, increases the stability of the fixation of the circuit board, avoids the movement of the circuit board during the detection process, and ensures the accuracy of the detection result
[0042] Further, the top of the adjusting support 300 vertically extends a second clamping plate 310, which is a plate structure with a plate surface parallel to the plate surface of the first clamping plate 221, and the second clamping plate 310 is spaced apart from the top edge of the adjusting support 300 by a first preset distance. The second clamping plate 310 can abut one end of the circuit board, i.e., the two ends of the width of the circuit board can be located at the first clamping plate 221 and the top of the adjusting support 300, respectively. The second clamping plate 310 can further limit the position of the circuit board and improve the reliability of detection.
[0043] In a specific embodiment, the first clamping plate 221 is spaced apart from the adjusting support 300 by a second preset distance, and the detection lamp 600 is arranged between the first clamping plate 221 and the adjusting support 300. The installation position of the detection lamp 600 ensures that the light can fully and uniformly illuminate the circuit board, so that the image captured by the camera 100 can clearly reflect the surface features of the circuit board, which helps to more accurately analyze the bow degree of the circuit board.
[0044] In a specific embodiment, the adjusting support 300 is slidably arranged on the detection plate body 220, and the sliding direction is perpendicular to the length direction of the camera plate body 210. The slidable characteristic of the adjusting support 300 enables the detection device to adapt to circuit boards of different sizes, greatly improves the application range of the detection device, and reduces the cost of purchasing multiple detection equipment for detecting circuit boards of different sizes.
[0045] In a specific embodiment, the bottom of the length direction of the adjusting support 300 extends a moving part away from the second clamping plate 310, and the moving part is provided with a sliding block. The length direction of the detection plate body 220 is provided with a guide rail perpendicular to the length direction of the detection plate body 220, and the sliding block and the guide rail are matched. The adjusting support 300 is slidably connected with the guide rail of the detection plate body 220 through the sliding block. The cooperation of the sliding block and the guide rail makes the sliding operation of the adjusting support 300 more stable and accurate, which facilitates the operator to quickly adjust the position of the adjusting support 300 according to the size of the circuit board, and further improves the detection efficiency.
[0046] In this specific embodiment, the adjusting support 300 can slide along the length direction perpendicular to the circuit board, i.e., it can adapt to circuit boards of different width sizes for bow degree detection, and the top of the adjusting support 300 extends the second clamping plate 310, which can ensure that the circuit board is firmly located at the first clamping plate 221 and the top of the adjusting support 300.
[0047] In an embodiment, the outer side of the sliding block is provided with a push rod, and the length direction of the push rod is perpendicular to the sliding direction of the sliding block. The push rod provides a more convenient operation mode for the operator, reduces the operation difficulty, improves the efficiency of adjusting the position of the support 300, and further improves the efficiency of the entire detection process.
[0048] In an embodiment, the seat cushion 500 is provided, and the seat cushion 500 is in a plurality of rubber materials and is arranged at the bottom of the detection support 200. The seat cushion 500 reduces the influence of the device sliding or vibration on the detection result, and guarantees the accuracy and reliability of the detection process.
[0049] In an embodiment, the detection plate body 220 is in a hollow structure.
[0050] In an embodiment, the reinforcing plate 400 is provided, and the reinforcing plate 400 is in a plate structure with a right-angled triangle cross section. The reinforcing plate 400 is in two, and is fixedly connected with the camera plate body 210 and the detection plate body 220. The two reinforcing plates 400 fix the two ends of the detection plate body 220 in the length direction with the camera plate body 210, improve the structural strength and stability of the detection support 200, and make the detection device not easy to deform in the long-term use process, guarantee the performance of the detection device and the accuracy of the detection result.
[0051] The above has described the embodiments of the present application, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those skilled in the art without departing from the scope and spirit of the described embodiments. The selection of the terms used herein is intended to best explain the principles, practical application or improvement of the technology in the market of the embodiments, or to enable other ordinary skilled in the art to understand the embodiments disclosed herein.
Claims
1. A PCB bow detection apparatus, characterized by, The utility model relates to a detection support, adjusting support, camera, detection lamp and computer terminal are included: The camera and adjusting support are arranged at two ends of the detection support respectively, and the adjusting support is suitable for arranging the circuit board to be detected, and the shooting direction of the camera is towards the adjusting support; The detection lamp is arranged between the adjusting support and the circuit board to be detected; The computer terminal is in communication connection with the camera and obtains the shooting image. The detection support includes a detection plate body and a camera plate body; 2. The PCB bow detection apparatus of claim 1, wherein, The camera plate body is a long strip structure, one end of which is provided with the camera, and the other end is fixedly connected with the detection plate body; The detection plate body is a long strip structure, which is arranged vertically to the length direction of the camera plate body, and the middle position of the detection plate body is connected with the end of the camera plate body, the first lap joint plate is vertically extended on the detection plate body, and the length direction of the first lap joint plate is perpendicular to the length direction of the camera plate body, which is suitable for lap joint with the circuit board to be detected. The adjusting support is arranged on the detection plate body, and the adjusting support is a plate structure, which is vertically arranged on the detection plate body, and the plate surface is parallel to the first lap joint plate; 3. The PCB bow detection apparatus of claim 2, wherein, The top of the adjusting support is flush with the top of the first lap joint plate, and the top of the adjusting support is vertically extended with a second lap joint plate, which is a plate structure, and the plate surface is parallel to the plate surface of the first lap joint plate, and the second lap joint plate is spaced apart from the top edge position of the adjusting support by a first preset distance. The first lap joint plate is spaced apart from the adjusting support by a second preset distance, and the detection lamp is arranged between the first lap joint plate and the adjusting support.
4. The PCB bow detection apparatus of claim 3, wherein The adjusting support is slidably arranged on the detection plate body, and the sliding direction is perpendicular to the length direction of the camera plate body.
5. The PCB bow detection apparatus of claim 4, wherein, The bottom of the length direction of both ends of the adjusting support extends in the direction away from the second lap joint plate, and the moving part is provided with a sliding block on the moving part; 6. The PCB bow detection apparatus of claim 3, wherein, The length direction of both ends of the detection plate body is provided with a guide rail along the vertical direction of the length direction of the detection plate body, and the sliding block is matched with the guide rail, and the adjusting support is slidably connected with the guide rail of the detection plate body through the sliding block. The outer side of the sliding block is provided with a push rod, and the length direction of the push rod is perpendicular to the sliding direction of the sliding block.
7. The PCB bow detection apparatus of claim 6, wherein, It also includes a seat cushion; 8. The PCB bow detection apparatus of claim 1, wherein, The seat cushion is multiple, and is arranged at the bottom of the detection support; The seat cushion is made of rubber material. The detection plate body is a hollow structure.
9. The PCB bow detection apparatus of claim 2, wherein, It also includes a reinforcing plate; 10. The PCB bow detection apparatus of claim 2, wherein, The reinforcing plate is a plate structure with a right-angled triangle cross section; The reinforcing plate is two, which is fixedly connected with the camera plate body and the detection plate body respectively.