Resin wire insulation packaging device

By using a liftable positioning block and a movable scraper in the resin wire insulation encapsulation device, the problems of poor scraping effect and uneven coating in the existing device are solved, achieving uniform coating of the wire and effective scraping of the material, thus improving the stability and efficiency of operation.

CN223888381UActive Publication Date: 2026-02-10ASTA WIRE CO LTD
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Patent Information

Application Number
CN202422974139.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-02-10
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing heat-sealing device for copper core insulation of electrical equipment wires has poor scraping effect, resulting in the material not falling completely and being applied unevenly.

Method used

A resin wire insulation encapsulation device was designed, which uses a liftable positioning block in conjunction with an elastic rope to ensure that the wire is straight in the coating box, and uses a movable scraper to scrape off excess material to prevent the wire from bending.

Benefits of technology

It achieves uniform coating around the wire, avoiding material waste and wire damage, and improves the uniformity of coating and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a resin wire insulation packaging device, which relates to the technical field of wire processing, and comprises a device main body, an auxiliary mechanism, a guide wheel, a smearing box, a supporting block, a first sliding block, a positioning block, a connecting port, a second sliding block and an elastic rope, the interior of the smearing box is also connected with a limiting shaft, and the upper part of the smearing box is also connected with a connecting block; the center of the connecting block is connected with a side plate, the center of the side plate is connected with a threaded nail, the other side of the threaded nail is connected with a movable block, the center of the movable block is connected with a center rod, and the center of the center rod is connected with a scraper. The center of the smearing box is provided with the rotatable movable block and the scraping plate, the scraping plate is of the funnel-shaped structure, it is guaranteed that redundant materials are scraped off when a wire slides out of the smearing box, and therefore material waste is avoided, the angle of the movable block can be changed along with the wire due to the fact that the movable block is of the rotatable structure, and the scraping plate is not prone to falling off. Therefore, the wire cannot be bent too much, and the wire is prevented from being damaged.
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Description

Technical Field

[0001] This utility model relates to the field of wire processing technology, and in particular to a resin wire insulation encapsulation device. Background Technology

[0002] Electrical appliances refer to electrical devices, equipment, and components used to connect and disconnect circuits, change circuit parameters, and achieve functions such as control, regulation, switching, detection, and protection of circuits or electrical equipment. The copper wire used in electrical appliances requires a heat-sealing device to complete the heat-sealing work of covering the insulation layer on the surface of the copper core. In actual use, it has the advantages of simple operation, stable structure, and good performance.

[0003] Existing patent (publication number: CN221447680U) discloses a heat-sealing device for copper core insulation of electrical equipment wires. This device uses a metal plate, which, through its placement, can accommodate heat-sealing of copper cores of various sizes and simultaneously remove molten insulation material from the surface of the heat-sealing structure, thus improving the practicality of the heat-sealing device for copper core insulation of electrical equipment wires. However, in implementing this solution, the following problems were found in the existing technology, which have not been adequately resolved:

[0004] During use, this device merely scrapes away excess material from the surface of the wire using a metal plate. The scraping effect is poor, and it cannot guarantee that the material will fall off completely. Furthermore, the scraping effect is limited for different wires. Also, placing the wire directly into the coating box can easily lead to uneven coating, resulting in incomplete application. Utility Model Content

[0005] To improve the aforementioned problems of limited scraping effect and uneven coating of materials, this utility model provides a resin wire insulation encapsulation device.

[0006] This utility model provides a resin wire insulation encapsulation device, which adopts the following technical solution:

[0007] A resin wire insulation encapsulation device includes a device body, an auxiliary mechanism on the inner side of the device body, a guide wheel connected to the right side of the device body, an application box connected to the bottom of the device body, a support block connected to the top of the application box, a first sliding block connected to the center of the support block, a positioning block connected to the other side of the first sliding block, a connection port opened in the center of the positioning block, second sliding blocks connected to both sides of the positioning block, an elastic rope connected to the top of the second sliding blocks, and a limit shaft connected inside the application box.

[0008] A connecting block is also connected above the application box. A side plate is connected to the center of the connecting block. A threaded pin is connected to the center of the side plate. A movable block is connected to the other side of the threaded pin. A central rod is connected to the center of the movable block. A scraper is connected to the center of the central rod.

[0009] The above technical solution allows for the installation of a liftable positioning block and connecting block on the right side of the coating box, ensuring that the wire is taut when it enters the coating box. This guarantees even coating around the wire, facilitating subsequent encapsulation. Additionally, a movable scraper ensures that any wire is cleaned, and its angle can be adjusted as the wire moves to prevent damage.

[0010] Optionally, in the above-mentioned resin wire insulation encapsulation device, the coating box and the support block are connected by heat fusion, the support block and the first sliding block are connected by sliding, and the first sliding block and the positioning block are installed as an integral unit.

[0011] The above technical solution facilitates the use of the first sliding block to limit the positioning block, ensuring the stable lifting and lowering of the positioning block.

[0012] Optionally, in the above-mentioned resin wire insulation encapsulation device, the center of the positioning block coincides with the center of the connection port, the center of the positioning block is on the same horizontal line above the center of the guide wheel and the limiting shaft, and the size of the connection port is consistent with the size of the hole on the right side of the device body.

[0013] The above technical solution facilitates the cooperation between the positioning block and the connection port to limit the movement of the wire, so that the wire is in a straight state when it enters the inside of the coating box.

[0014] Optionally, in the above-mentioned resin wire insulation encapsulation device, second sliding blocks are symmetrically distributed on both sides of the positioning block, the second sliding blocks are integrally installed with the elastic rope, and the connection between the second sliding blocks and the support block is a sliding connection.

[0015] The above technical solution allows the positioning block to be pulled upwards by the second sliding block in conjunction with the elastic rope, thus ensuring that the wire is straight without the need for power drive.

[0016] Optionally, in the above-mentioned resin wire insulation encapsulation device, the movable block and the side plate engage with each other, the side plate is connected to the threaded pin by a threaded connection, and the side plate is connected to the connecting block by a rotatable connection.

[0017] The above technical solution facilitates the quick installation of the movable block on the top of the side plate by engaging the movable block with the threaded nail, making it convenient for the movable block to rotate subsequently.

[0018] Optionally, in the above-mentioned resin wire insulation encapsulation device, the center rods are evenly and equidistantly distributed at the center of the movable block, the connection between the center rods and the scraper is a heat-fusion connection, and the scraper is funnel-shaped and has a cotton board connected inside.

[0019] The above technical solution facilitates the scraping of excess material from the surface of the conductor by using the central rod in conjunction with the scraper, reducing the difficulty of cleaning the metal plate afterwards.

[0020] In summary, this utility model has at least one of the following beneficial effects:

[0021] By setting a liftable positioning block on the right side of the coating box, when the wire passes between the guide shaft and the limiting shaft, it is connected to the connection port through the positioning block. The elastic rope will pull the positioning block up, so that the wire is always straight when it enters below the limiting shaft, thereby ensuring that the material is evenly applied around the wire and ensuring the subsequent sealing work.

[0022] By setting a rotatable movable block and scraper in the center of the application box, the scraper has a funnel-shaped structure to ensure that excess material is scraped off when the wire slides out of the application box, thus avoiding material waste. Secondly, because the movable block itself is a rotatable structure, it will change the angle with the wire, thus preventing the wire from bending too much and avoiding damage to the wire. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall front view of the present invention;

[0024] Figure 2 This is a front view structural diagram of the movable block of this utility model;

[0025] Figure 3 This is a top view of the structure of the applicator box of this utility model;

[0026] Figure 4 This is a utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0027] In the diagram: 1. Main body of the device; 2. Auxiliary mechanism; 3. Guide wheel; 4. Support block; 5. Application box; 6. Limiting shaft; 7. Connecting block; 8. Side plate; 9. Positioning block; 10. Connection port; 11. First sliding block; 12. Elastic rope; 13. Second sliding block; 14. Movable block; 15. Central rod; 16. Scraper; 17. Threaded nail. Detailed Implementation

[0028] The following is in conjunction with the appendix Figure 1-4 The present invention will be described in further detail below.

[0029] Please refer to the attached diagram in the instruction manual. Figure 1-4This utility model provides an embodiment of a resin wire insulation encapsulation device, including a device body 1, an auxiliary mechanism 2 provided on the inner side of the device body 1, a guide wheel 3 connected to the right side of the device body 1, an application box 5 connected to the bottom of the device body 1, the guide wheel 3 limits the wire to move smoothly into the application box 5, a support block 4 connected to the top of the application box 5, a first sliding block 11 connected to the center of the support block 4, the first sliding block 11 limits the positioning block 9 to ensure its smooth lifting and lowering, a positioning block 9 connected to the other side of the first sliding block 11, a connection port 10 opened in the center of the positioning block 9, the connection port 10 limits the wire to ensure its straightness, a second sliding block 13 connected to both sides of the positioning block 9, an elastic rope 12 connected to the top of the second sliding block 13, a limiting shaft 6 connected inside the application box 5, the elastic rope 12 drives the positioning block 9 to automatically reset, facilitating the above work;

[0030] A connecting block 7 is connected above the coating box 5. A side plate 8 is connected to the center of the connecting block 7. A threaded pin 17 is connected to the center of the side plate 8. The threaded pin 17 fixes the movable block 14 for easy disassembly. The movable block 14 is connected to the other side of the threaded pin 17. A central rod 15 is connected to the center of the movable block 14. A scraper 16 is connected to the center of the central rod 15. The scraper 16 scrapes off excess material to ensure the subsequent sealing work can proceed.

[0031] Working principle: In use, firstly, the wire to be packaged is placed into the body 1 of the device through the guide wheel 3. Then the wire enters the connection port 10 along the guide wheel 3, and finally enters the coating box 5 along the limiting shaft 6. At this time, the wire is inside the positioning block 9. The limiting shaft 6 pulls the wire to move downward. The elastic rope 12 drives the positioning block 9 to rise. Under the pulling action, the wire is kept straight. At the same time, the positioning block 9 is kept to move stably under the limiting of the first sliding block 11 and the second sliding block 13.

[0032] As described above, after the wire is coated inside the coating box 5, it moves out of the coating box 5 along the scraper 16 and finally passes through the metal plate for sealing. The metal plate is an internal part of the auxiliary mechanism 2. For the specific structure and connection relationship, please refer to the corresponding part in the comparative patent in the background art. At this time, when the wire passes through the scraper 16, the excess material is scraped off. At the same time, when the metal plate rises and falls, the position of the other side of the wire changes, and the movable block 14 also changes angle through the side plate 8 to prevent it from affecting the wire.

[0033] It should be noted that the application box 5 is connected to the support block 4 by heat fusion, and the support block 4 is connected to the first sliding block 11 by sliding connection. The first sliding block 11 and the positioning block 9 are installed as a whole. The first sliding block 11 is used to limit the positioning block 9 to ensure the stable lifting and lowering of the positioning block 9.

[0034] It should be noted that the center of the positioning block 9 coincides with the center of the connection port 10. The center of the positioning block 9 is above the same horizontal line as the center of the guide wheel 3 and the limiting shaft 6. The size of the connection port 10 is consistent with the size of the hole on the right side of the main body 1 of the device. The positioning block 9 and the connection port 10 cooperate to limit the movement of the wire, so that the wire is in a straight state when it enters the inside of the coating box 5.

[0035] It should be noted that there are second sliding blocks 13 symmetrically distributed on both sides of the positioning block 9. The second sliding blocks 13 are integrated with the elastic rope 12. The second sliding blocks 13 are connected to the support block 4 by sliding connection. The positioning block 9 is pulled upward by the cooperation of the second sliding blocks 13 and the elastic rope 12, thereby ensuring that the wire is straight and no power drive is required.

[0036] It should be further explained that the movable block 14 and the side plate 8 are engaged with each other, the side plate 8 and the threaded nail 17 are connected by a threaded connection, and the side plate 8 and the connecting block 7 are connected by a rotating connection. Through the cooperation of the movable block 14 and the threaded nail 17, it can be quickly installed on the top of the side plate 8, which facilitates the subsequent rotation of the movable block 14.

[0037] It should be noted that the center rods 15 are evenly distributed at the center of the movable block 14. The connection between the center rods 15 and the scraper 16 is a heat fusion connection. The scraper 16 is funnel-shaped and has a cotton board inside. Through the cooperation of the center rods 15 and the scraper 16, the excess material on the surface of the wire is scraped off, reducing the difficulty of cleaning the metal plate later.

[0038] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A resin wire insulation encapsulation device, comprising a device body (1), characterized in that: An auxiliary mechanism (2) is provided on the inner side of the main body (1) of the device. A guide wheel (3) is also connected to the right side of the main body (1). An application box (5) is connected to the bottom of the main body (1). A support block (4) is connected to the top of the application box (5). A first sliding block (11) is connected to the center of the support block (4). A positioning block (9) is connected to the other side of the first sliding block (11). A connection port (10) is opened in the center of the positioning block (9). A second sliding block (13) is connected to both sides of the positioning block (9). An elastic rope (12) is connected to the top of the second sliding block (13). A limit shaft (6) is also connected inside the application box (5). A connecting block (7) is also connected above the application box (5). A side plate (8) is connected to the center of the connecting block (7). A threaded nail (17) is connected to the center of the side plate (8). A movable block (14) is connected to the other side of the threaded nail (17). A central rod (15) is connected to the center of the movable block (14). A scraper (16) is connected to the center of the central rod (15).

2. The resin wire insulation encapsulation device according to claim 1, characterized in that: The application box (5) is connected to the support block (4) by heat fusion, and the support block (4) is connected to the first sliding block (11) by sliding connection. The first sliding block (11) and the positioning block (9) are installed as an integrated unit.

3. The resin wire insulation encapsulation device according to claim 1, characterized in that: The center of the positioning block (9) coincides with the center of the connection port (10). The center of the positioning block (9) is above the center of the guide wheel (3) and the center of the limiting shaft (6) on the same horizontal line. The size of the connection port (10) is consistent with the size of the hole on the right side of the device body (1).

4. The resin wire insulation encapsulation device according to claim 1, characterized in that: The positioning block (9) has two symmetrically distributed second sliding blocks (13). The second sliding blocks (13) and the elastic rope (12) are installed as an integral unit. The second sliding blocks (13) and the support block (4) are connected by a sliding connection.

5. The resin wire insulation encapsulation device according to claim 1, characterized in that: The movable block (14) engages with the side plate (8), the side plate (8) is connected to the threaded nail (17) by a threaded connection, and the side plate (8) is connected to the connecting block (7) by a rotating connection.

6. The resin wire insulation encapsulation device according to claim 1, characterized in that: The center of the movable block (14) is evenly and equidistantly distributed with central rods (15). The connection between the central rods (15) and the scraper (16) is a hot-melt connection. The scraper (16) is funnel-shaped and has a cotton board connected inside.

Citation Information

Patent Citations

  • Insulation heat-sealing device for wire copper core of electrical equipment

    CN221447680U