Refractory brick surface floating material cleaning device
By designing a transmission mechanism and side cleaning components, combined with a spring pull ring mechanism and a negative pressure power component, the problems of incomplete side cleaning of refractory bricks and brush bristle wear were solved, achieving efficient cleaning and collection of floating materials and extending the service life of the cleaning roller brush.
Patent Information
- Application Number
- CN202520071538.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing cleaning devices do not thoroughly clean the sides of refractory bricks, and the bristles of the cleaning roller brush shorten after long-term use, reducing the cleaning effect.
A device for cleaning floating material from the surface of refractory bricks was designed, comprising a transmission mechanism, top and side cleaning components. It utilizes a spring and pull ring mechanism to restore the contact effect of the brush bristles and collects floating material debris by sucking it in through a negative pressure power component.
It improves the cleaning effect on the sides and surfaces of refractory bricks, extends the service life of the cleaning roller brush, and reduces the replacement frequency and cost.
Smart Images

Figure CN223888535U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning device technology, and more specifically, to a cleaning device for floating material on the surface of refractory bricks. Background Technology
[0002] Refractory bricks, also known as fire bricks, are refractory materials made from refractory clay or other refractory raw materials. They are pale yellow or brownish and are mainly used for lining smelting furnaces. They can withstand high temperatures of 1580℃ to 1770℃. They are also called fire bricks and are refractory materials with a certain shape and size.
[0003] During the production and use of refractory bricks, a loose or unstable layer of material forms on their surface. This floating material is usually caused by a variety of reasons, mainly including impurities in the raw materials used in the production process, by-products generated during the sintering process, and contaminants during use. The presence of this floating material can affect the performance of the refractory bricks, therefore it is necessary to clean the surface of the floating material.
[0004] Existing cleaning devices use rotating cleaning rollers to clean the surface of refractory bricks. The cleaning rollers are generally installed horizontally, which can clean the top of the refractory bricks well, but they are not thorough enough in cleaning the sides of the refractory bricks. After long-term use, the bristles of the rollers will become shorter, which will prevent them from making good contact with the surface of the refractory bricks and reduce the cleaning effect. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology, this utility model provides a refractory brick surface floating material cleaning device, which has the advantage of improving the cleaning effect.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a refractory brick surface floating material cleaning device, comprising a transmission mechanism, a cleaning component installed on the left side of the top of the transmission mechanism, and a floating material cleaning component installed on the right side of the top of the transmission mechanism. The floating material cleaning component includes a support frame fixedly connected to the top of the transmission mechanism, a top cleaning component installed on the top of the inner wall of the support frame, a support frame fixedly connected to both the front and back sides of the inner wall of the support frame, a fixing component installed on the top of the support frame, a side cleaning component installed on the inner side of the support frame, and a fixing frame fixedly connected to the top of the support frame. The fixing component includes a fixing frame fixedly connected to the top of the support frame, a cylindrical rod movably sleeved on the top of the fixing frame, a pull ring fixedly connected to the top of the cylindrical rod, a fixing plate fixedly connected to the bottom of the cylindrical rod, a fixing tooth fixedly connected to the bottom of the fixing plate, and a spring provided on the outer side of the cylindrical rod, the spring being located between the fixing plate and the top of the inner wall of the cylindrical rod.
[0007] As a preferred embodiment of the present invention, the transmission mechanism includes a support plate, a transmission roller is installed on the inner side of the support plate, a transmission belt is installed on the outer side of the transmission roller, and a transmission motor is fixedly connected to the left side of the back of the support plate. The output shaft of the transmission motor is fixedly connected to the back of the left transmission roller.
[0008] As a preferred embodiment of the present invention, the cleaning component includes a support block fixedly connected to the top of the support plate, a negative pressure power component fixedly connected to the top of the support block, a negative pressure pipe fixedly connected to the back of the negative pressure power component, a branch pipe fixedly connected to the bottom of the negative pressure pipe, and a suction nozzle fixedly connected to the bottom of the branch pipe.
[0009] As a preferred embodiment of the present invention, the cleaning assembly further includes a collection box, and a collection pipe is fixedly connected to the right side of the negative pressure power assembly, with the other end of the collection pipe located inside the collection box.
[0010] As a preferred embodiment of this utility model, the negative pressure power assembly includes an impeller frame, a centrifugal impeller is provided on the inner side of the impeller frame, a rotating rod is fixedly connected to the front side of the centrifugal impeller, and a driven wheel is fixedly connected to the front side of the rotating rod.
[0011] As a preferred embodiment of this utility model, a drive wheel is fixedly connected to the front of the transmission roller on the left side, and the drive wheel is connected to the driven wheel via a belt.
[0012] As a preferred technical solution of this utility model, the side cleaning assembly includes a rack plate movably sleeved inside the support frame, a cleaning motor fixedly connected to the top surface of the rack plate, a drive gear fixedly connected to the output shaft of the cleaning motor, a rotating rod movably sleeved on the top of the rack plate, a driven gear fixedly sleeved on the outer side of the rotating rod, and a cleaning roller brush installed at the bottom of the outer side of the rotating rod.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model features a side cleaning component. The cleaning roller brush rotates to clean the side of the brick, while the top cleaning component cleans the surface of the brick. When the cleaning roller brush wears down from long-term use, its bristles become shorter, affecting the cleaning effect. Pulling the pull ring upwards causes the spring to move the fixing plate upwards, separating the fixing teeth from the rack plate. Then, the side cleaning component moves away from the support frame, maintaining a suitable distance between the cleaning roller brush and the side of the brick. This allows the bristles to regain their cleaning effect, eliminating the need to replace the cleaning roller brush, improving its utilization rate, and reducing costs.
[0015] 2. This utility model is equipped with a cleaning component. When the conveyor belt transports bricks, the active rotating wheel drives the driven rotating wheel to rotate through the belt, which in turn drives the centrifugal impeller to rotate through the rotating rod, creating negative pressure in the branch pipe. Then, the suction nozzle can suck the debris cleaned by the floating material cleaning component into the inside of the negative pressure pipe, and then collect it into the inside of the collection box through the collection pipe. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the cleaning component structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the negative pressure power component structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the floating material cleaning component of this utility model;
[0020] Figure 5 This is a schematic diagram of the fixing component structure of this utility model;
[0021] Figure 6 This is a schematic diagram of the side cleaning component of this utility model.
[0022] In the diagram: 1. Conveying mechanism; 101. Support plate; 102. Drive roller; 103. Conveyor belt; 104. Conveyor motor; 105. Drive wheel; 106. Belt; 2. Cleaning assembly; 201. Support block; 202. Negative pressure power assembly; 221. Impeller frame; 222. Centrifugal impeller; 223. Rotating rod; 224. Driven wheel; 203. Negative pressure pipe; 204. Branch pipe; 205. Suction nozzle; 206. Collection pipe; 207. Collection tube. 3. Floating material cleaning assembly; 301. Support frame; 302. Top cleaning assembly; 303. Support frame; 304. Fixing assembly; 341. Fixing frame; 342. Cylindrical rod; 343. Pull ring; 344. Fixing plate; 345. Fixing tooth; 346. Spring; 305. Side cleaning assembly; 351. Rack plate; 352. Cleaning motor; 353. Drive gear; 354. Rotating rod; 355. Driven gear; 356. Cleaning roller brush. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] like Figures 1 to 6 As shown, this utility model provides a surface cleaning device for refractory bricks, including a transmission mechanism 1. A cleaning component 2 is installed on the left side of the top of the transmission mechanism 1, and a surface cleaning component 3 is installed on the right side of the top of the transmission mechanism 1. The surface cleaning component 3 includes a support frame 301 fixedly connected to the top of the transmission mechanism 1. A top cleaning component 302 is installed on the top of the inner wall of the support frame 301. Support frames 303 are fixedly connected to both the front and back sides of the inner wall of the support frame 301. A fixing component 304 is installed on the top of the support frame 303. A side cleaning component 305 is installed on the inner side of the support frame 303. The fixing component 304 includes a fixing frame 341 fixedly connected to the top of the support frame 303. A cylindrical rod 342 is movably sleeved on the top of the fixing frame 341. A pull ring 343 is fixedly connected to the top of the rod 342, a fixing plate 344 is fixedly connected to the bottom of the cylindrical rod 342, a fixing tooth 345 is fixedly connected to the bottom of the fixing plate 344, a spring 346 is provided on the outside of the cylindrical rod 342, the spring 346 is located between the fixing plate 344 and the top of the inner wall of the cylindrical rod 342, the side cleaning assembly 305 includes a rack plate 351 movably sleeved on the inside of the support frame 303, a cleaning motor 352 is fixedly connected to the top surface of the rack plate 351, a drive gear 353 is fixedly connected to the output shaft of the cleaning motor 352, a rotating rod 354 is movably sleeved on the top of the rack plate 351, a driven gear 355 is fixedly sleeved on the outside of the rotating rod 354, and a cleaning roller brush 356 is installed on the bottom of the outside of the rotating rod 354.
[0025] In this embodiment, bricks are transported from right to left through the middle of the top of the conveyor belt 103. The cleaning motor 352 is started, which drives the drive gear 353 to rotate. Through the meshing of the drive gear 355, the rotating rod 354 rotates, which in turn causes the cleaning roller brush 356 to rotate and clean the side of the brick. At the same time, the top cleaning component 302 cleans the surface of the brick. When the cleaning roller brush 356 is worn from long-term cleaning, its bristles will become shorter, affecting the cleaning effect. Pulling the pull ring 343 upward causes the spring 346 to drive the fixing plate 344 to move upward, and the fixing tooth 345 separates from the rack plate 351. Then, the side cleaning component 305 moves away from the support frame 303, so that the cleaning roller brush 356 maintains a suitable distance from the side of the brick. This allows the bristles to restore the cleaning effect, eliminating the need to replace the cleaning roller brush 356, improving the utilization rate of the cleaning roller brush 356, and reducing costs.
[0026] When the conveyor belt 103 transports the bricks, the driving wheel 105 drives the driven wheel 224 to rotate via the belt 106, which in turn drives the centrifugal impeller 222 to rotate via the rotating rod 223, causing the branch pipe 204 to generate negative pressure. Then, the suction nozzle 205 can suck the debris swept by the floating material cleaning component 3 into the inside of the negative pressure pipe 203, and collect it into the inside of the collection box 207 through the collection pipe 206.
[0027] The transmission mechanism 1 includes a support plate 101, a transmission roller 102 is installed on the inner side of the support plate 101, a transmission belt 103 is installed on the outer side of the transmission roller 102, and a transmission motor 104 is fixedly connected to the left side of the back of the support plate 101. The output shaft of the transmission motor 104 is fixedly connected to the back of the left transmission roller 102.
[0028] The transmission mechanism 1 is a common existing technology, and will not be described in detail in this application.
[0029] The cleaning component 2 includes a support block 201 fixedly connected to the top of the support plate 101. A negative pressure power component 202 is fixedly connected to the top of the support block 201. A negative pressure pipe 203 is fixedly connected to the back of the negative pressure power component 202. A branch pipe 204 is fixedly connected to the bottom of the negative pressure pipe 203. A suction nozzle 205 is fixedly connected to the bottom of the branch pipe 204.
[0030] There are three branch pipes 204 and three suction nozzles 205. The middle branch pipe 204 and suction nozzle 205 are used to clean the floating material swept down from the top of the brick, while the branch pipes 204 and suction nozzles 205 on the front and back are used to clean the floating material swept down from the sides of the brick.
[0031] The negative pressure power assembly 202 includes an impeller frame 221, a centrifugal impeller 222 is provided on the inner side of the impeller frame 221, a rotating rod 223 is fixedly connected to the front of the centrifugal impeller 222, and a driven wheel 224 is fixedly connected to the front of the rotating rod 223. The cleaning assembly 2 also includes a collection box 207, a collection pipe 206 is fixedly connected to the right side of the negative pressure power assembly 202, and the other end of the collection pipe 206 is located inside the collection box 207.
[0032] When the driven impeller 224 rotates, it drives the centrifugal impeller 222 to rotate through the rotating rod 223, generating a strong centrifugal force, which causes the suction nozzle 205 to generate negative pressure to suck in the floating material. The floating material enters the collection box 207 through the collection pipe 206 for collection.
[0033] The left drive roller 102 has a drive wheel 105 fixedly connected to its front side, and the drive wheel 105 is connected to the driven wheel 224 via a belt 106.
[0034] The diameter of the driving wheel 105 is larger than that of the driven wheel 224. When the driving wheel 105 rotates, it can drive the driven wheel 224 to rotate at a high speed, thereby generating a strong negative pressure in the negative pressure power assembly 202, which can effectively clean the floating material on the surface of the conveyor belt 103.
[0035] Working principle and usage process of this utility model:
[0036] Bricks are transported from right to left through the middle of the top of the conveyor belt 103. The cleaning motor 352 is started, which drives the drive gear 353 to rotate. Through the meshing of the drive gear 355, the rotating rod 354 rotates, which in turn causes the cleaning roller brush 356 to rotate and clean the side of the brick. At the same time, the top cleaning assembly 302 cleans the surface of the brick. When the cleaning roller brush 356 is worn down by long-term cleaning, its bristles will become shorter, affecting the cleaning effect. Pulling the pull ring 343 upward causes the spring 346 to drive the fixing plate 344 upward, and the fixing tooth 345 separates from the rack plate 351. Then, the side cleaning assembly 305 moves away from the support frame 303, so that the cleaning roller brush 356 maintains a suitable distance from the side of the brick. This allows the bristles to restore the cleaning effect, eliminating the need to replace the cleaning roller brush 356, improving the utilization rate of the cleaning roller brush 356 and reducing costs.
[0037] When the conveyor belt 103 transports bricks, the driving wheel 105 drives the driven wheel 224 to rotate via the belt 106, which in turn drives the centrifugal impeller 222 to rotate at high speed via the rotating rod 223, generating a strong centrifugal force. This causes the branch pipe 204 to generate negative pressure, and the suction nozzle 205 can suck the debris cleaned by the floating material cleaning component 3 into the interior of the negative pressure pipe 203, and then collect it into the interior of the collection box 207 through the collection pipe 206.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for cleaning floating material from the surface of refractory bricks, comprising a conveying mechanism (1), characterized in that: A cleaning component (2) is installed on the left side of the top of the transmission mechanism (1), and a floating material cleaning component (3) is installed on the right side of the top of the transmission mechanism (1). The floating material cleaning component (3) includes a support frame (301) fixedly connected to the top of the transmission mechanism (1). A top cleaning component (302) is installed on the top of the inner wall of the support frame (301). A support frame (303) is fixedly connected to both the front and back sides of the inner wall of the support frame (301). A fixing component (304) is installed on the top of the support frame (303), and a side cleaning component (305) is installed on the inner side of the support frame (303). The fixing component (304) includes a fixing frame (341) fixedly connected to the top of the support frame (303). A cylindrical rod (342) is movably sleeved on the top of the fixing frame (341). A pull ring (343) is fixedly connected to the top of the cylindrical rod (342). A fixing plate (344) is fixedly connected to the bottom of the cylindrical rod (342). A fixing tooth (345) is fixedly connected to the bottom of the fixing plate (344). A spring (346) is provided on the outside of the cylindrical rod (342). The spring (346) is located between the top of the fixing plate (344) and the inner wall of the cylindrical rod (342).
2. The refractory brick surface floating material cleaning device according to claim 1, characterized in that: The transmission mechanism (1) includes a support plate (101), a transmission roller (102) is installed on the inner side of the support plate (101), a transmission belt (103) is installed on the outer side of the transmission roller (102), and a transmission motor (104) is fixedly connected to the left side of the back of the support plate (101). The output shaft of the transmission motor (104) is fixedly connected to the back of the left transmission roller (102).
3. The refractory brick surface floating material cleaning device according to claim 1, characterized in that: The cleaning component (2) includes a support block (201) fixedly connected to the top of the support plate (101), a negative pressure power component (202) fixedly connected to the top of the support block (201), a negative pressure pipe (203) fixedly connected to the back of the negative pressure power component (202), a branch pipe (204) fixedly connected to the bottom of the negative pressure pipe (203), and a suction nozzle (205) fixedly connected to the bottom of the branch pipe (204).
4. The refractory brick surface floating material cleaning device according to claim 3, characterized in that: The cleaning component (2) also includes a collection box (207), and a collection pipe (206) is fixedly connected to the right side of the negative pressure power component (202), with the other end of the collection pipe (206) located inside the collection box (207).
5. The refractory brick surface floating material cleaning device according to claim 3, characterized in that: The negative pressure power assembly (202) includes an impeller frame (221), a centrifugal impeller (222) is provided on the inner side of the impeller frame (221), a rotating rod (223) is fixedly connected to the front of the centrifugal impeller (222), and a driven wheel (224) is fixedly connected to the front of the rotating rod (223).
6. The refractory brick surface floating material cleaning device according to claim 2, characterized in that: The drive roller (102) on the left side is fixedly connected to the front of the drive roller (105), and the drive roller (105) is connected to the driven roller (224) via a belt (106).
7. The refractory brick surface floating material cleaning device according to claim 1, characterized in that: The side cleaning assembly (305) includes a rack plate (351) movably sleeved inside the support frame (303). A cleaning motor (352) is fixedly connected to the top surface of the rack plate (351). A drive gear (353) is fixedly connected to the output shaft of the cleaning motor (352). A rotating rod (354) is movably sleeved on the top of the rack plate (351). A driven gear (355) is fixedly sleeved on the outer side of the rotating rod (354). A cleaning roller brush (356) is installed at the bottom of the outer side of the rotating rod (354).