Mounting structure of high-toughness and easy-to-mount artificial stone plate

By using an installation structure that combines keel and stone slabs with elastic supporting components, the problem of artificial stone slabs being easily broken and damaged during installation has been solved, achieving non-destructive installation and structural stability, and extending service life.

CN223893708UActive Publication Date: 2026-02-10HUKOU DONGPENG NEW MATERIAL CO LTD +2
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Patent Information

Application Number
CN202520333272.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-02-10
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Traditional artificial stone slabs are easily broken and cracked during installation. Drilling holes can cause cracks, increasing installation costs and risks, and also affecting aesthetics.

Method used

The installation structure uses a combination of keel and stone slabs, employing support elastic elements and a toughening layer to avoid drilling. The support elastic elements absorb external forces, while stainless steel mesh and mineral fibers enhance the toughness of the stone slabs.

Benefits of technology

It enables non-destructive installation, protects the integrity of the stone slabs, reduces the risk of damage, extends service life, and improves installation efficiency and structural stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-toughness easy-to-install artificial stone plate installation structure, which comprises a keel, a stone plate and a support elastic piece, a plurality of installation parts are vertically arranged on the side wall of the keel, the length direction of the plurality of installation parts is the horizontal direction, a plurality of installation blocks are arranged on the top and the side wall of the stone plate, and the installation blocks are arranged on the top and the side wall of the stone plate. The mounting block is fixedly connected with the mounting part through a fixing piece; the supporting elastic pieces are located between the keels and the stone plates and used for supporting the stone plates. The installation parts on the side walls of the keels are matched with the installation blocks on the stone slabs, lossless installation of the stone slabs is achieved, the step that holes need to be directly drilled in the stone slabs in a traditional installation method is avoided, and therefore the risks of cracking, damage and the like of the stone slabs possibly caused in the drilling process are completely eliminated, the outer surfaces of the stone slabs are effectively protected, and the service life of the stone slabs is prolonged. And the integrity and the aesthetic property are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to artificial stone slab technical field, concretely is a kind of installation structure of high toughness easy installation artificial stone slab. BACKGROUND

[0002] As a kind of composite decorative material widely used in indoor and outdoor decoration, the surface of artificial stone slab is usually finely processed to achieve specific visual effects and tactile sensations, such as imitation stone texture, high gloss, etc. However, traditional installation methods often require direct drilling operations on these carefully crafted surfaces. The artificial stone slabs currently sold on the market all have the disadvantages of low bending strength and easy breakage. Therefore, during the drilling process, the contact between the drill bit and the stone slab material generates a lot of stress and friction heat. Uneven stress distribution can easily cause small cracks on the edge of the stone slab during drilling, and even in some cases, more serious cracking phenomenon can occur, further damaging the original integrity and aesthetics of the stone slab, and may also affect its structural strength and durability, posing hidden dangers for subsequent use.

[0003] In addition, mistakes during the drilling process and damage to the stone slab material often lead to rework, significantly increasing installation costs. SUMMARY

[0004] To overcome the above-mentioned defects, the utility model provides an installation structure for high-toughness and easy-to-install artificial stone slab. The supporting elastic member can effectively absorb these external forces, reducing their direct impact on the stone slab, thereby reducing the risk of stone slab damage and prolonging its service life. This further solves the problem of increased installation costs caused by the easy breakage of traditional stone slabs.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] An installation structure for high-toughness and easy-to-install artificial stone slab includes a keel, a stone slab and a supporting elastic member. The side walls of the keel are vertically arranged with multiple mounting parts. The length direction of the multiple mounting parts is horizontal. The top and side walls of the stone slab are provided with multiple mounting blocks. The mounting blocks are fixedly connected with the mounting parts through fixing members.

[0007] The supporting elastic member is located between the keel and the stone slab, and is used to support the stone slab.

[0008] The stone slab includes a bottom layer, a toughening layer and a surface layer from bottom to top. The toughening layer is a mixture of stainless steel mesh and mineral fibers.

[0009] The first end of the mounting block is embedded in the toughening layer, and the mounting block is fixedly connected to the stainless steel mesh. The end of the mounting block extends out of the stone slab, and a round hole is opened at the end of the mounting block. The end of the fastener passes through the round hole and is threadedly connected to the mounting part.

[0010] The supporting elastic element is located between two adjacent mounting parts. The supporting elastic element includes a connecting part and an arc-shaped part. The connecting part is fixedly installed at both ends of the arc-shaped part. The connecting part is fixedly connected to the side wall of the keel. The arc-shaped part is recessed to the side away from the keel. The arc-shaped part abuts against the side of the stone slab near the keel.

[0011] Multiple supporting elastic elements are provided between two adjacent mounting parts, and the first and last parts of two adjacent supporting elastic elements are connected.

[0012] Both the supporting elastic element and the mounting block are made of stainless steel. The thickness of the supporting elastic element is 2-5cm, and the thickness of the mounting block is 2-5cm.

[0013] The thickness of the stone slab is 8-15cm.

[0014] The technical solution of this utility model can include the following beneficial effects:

[0015] 1. By cooperating with the mounting parts on the side wall of the keel and the mounting blocks on the stone slab, the stone slab can be installed without damage. This avoids the step of drilling holes directly into the stone slab in the traditional installation method, thereby eliminating the risk of cracking or damage to the stone slab that may occur during the drilling process. It effectively protects the outer surface of the stone slab and ensures its integrity and aesthetics.

[0016] 2. The support elastic components can effectively absorb external forces and reduce their direct impact on the stone slab, thereby reducing the risk of damage to the stone slab, extending its service life, and further solving the problem of increased installation costs caused by the easy breakage and cracking of traditional stone slabs. Attached Figure Description

[0017] Figure 1 This is a cross-sectional view of the installation structure of one embodiment of this utility model;

[0018] Figure 2 This is a schematic diagram of a stone slab according to one embodiment of the present invention;

[0019] Figure 3 This is a cross-sectional view of a stone slab according to one embodiment of this utility model;

[0020] Figure 4 yes Figure 1 Enlarged view of point A in the middle;

[0021] Wherein, 1, keel; 11, mounting portion; 2, stone plate; 21, mounting block; 22, bottom layer; 23, toughening layer; 24, surface layer; 3, supporting elastic piece; 31, connecting portion; 32, arc-shaped portion; 4, fixing piece. DETAILED DESCRIPTION

[0022] The technical solutions of the utility model are further illustrated below in combination with the drawings and through specific embodiments.

[0023] In the description of the utility model, it needs to be understood that the directions or position relations indicated by the terms "length", "middle", "upper", "lower", "left", "right", "top" and "bottom" are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model in that the indicated devices or elements must have a specific direction, be constructed and operated in a specific direction.

[0024] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specified.

[0025] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "splicing" and "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0026] The technical solutions of the utility model are further illustrated below in combination with the drawings and through specific embodiments. Figures 1 to 4 In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "splicing" and "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0027] A mounting structure of a high-toughness and easy-to-mount artificial stone plate, comprising a keel 1, a stone plate 2 and a supporting elastic piece 3, a plurality of mounting portions 11 are vertically arranged on the side wall of the keel 1, the length direction of the plurality of mounting portions 11 is horizontal direction, the top and the side wall of the stone plate 2 are provided with a plurality of mounting blocks 21, the mounting block 21 is fixedly connected with the mounting portion 11 through a fixing piece 4,

[0028] The supporting elastic piece 3 is located between the keel 1 and the stone plate 2, and the supporting elastic piece 3 is used for supporting the stone plate 2.

[0029] The mounting portion 11 on the side wall of the keel 1 cooperates with the mounting block 21 on the stone slab 2 to realize non-destructive installation of the stone slab 2, avoiding the step of directly drilling holes in the stone slab 2 in the traditional installation method, thereby completely eliminating the risk of cracking and damage of the stone slab 2 during the drilling process, effectively protecting the outer surface of the stone slab 2 and ensuring its integrity and aesthetics.

[0030] Moreover, the stone slab 2 and the keel 1 are stably combined through simple fixing member 4 connection, without the need for complex processing and positioning, greatly improving installation efficiency, reducing the installation difficulty of the stone slab 2, reducing errors and rework that may occur during installation, and causing installation cost to increase.

[0031] Moreover, the supporting elastic member 3 is located between the keel 1 and the stone slab 2, playing a dual role of buffering and supporting. In daily use, the stone slab 2 may be subjected to various external forces, such as temperature changes and vibrations. The supporting elastic member 3 can effectively absorb these external forces, reducing their direct impact on the stone slab 2, thereby reducing the risk of damage to the stone slab 2 and prolonging its service life, further solving the problem of increased installation cost caused by the traditional stone slab 2 being prone to folding and breaking.

[0032] The stone slab 2 includes, from bottom to top, a bottom layer 22, a toughening layer 23, and a surface layer 24, and the toughening layer 23 is a mixture of stainless steel mesh and mineral fibers.

[0033] The stainless steel mesh can tightly combine the bottom layer 22 and the surface layer 24, forming a stable and high-bending-strength interlayer structure. This interlayer structure not only enhances the planar stability of the stone slab 2, but also improves the anti-deformation and anti-slippage capabilities of the stone slab 2, making the stone slab 2 more stable and reliable during installation or use. The mineral fiber material has good flexibility and crack resistance, further enhancing the overall toughness of the stone slab 2.

[0034] The combination of the two enables the stone slab 2 to maintain high strength while also having good impact resistance, bending resistance, and crack resistance, thereby prolonging the service life of the stone slab 2. When the stone slab 2 is subjected to external forces, the toughening layer 23 can disperse and absorb part of the stress, reducing stress concentration and preventing cracks or fractures in the stone slab 2 due to excessive local stress.

[0035] The first end of the mounting block 21 is embedded in the toughening layer 23, and the mounting block 21 is fixedly connected with the stainless steel mesh. The end of the mounting block 21 protrudes from the stone slab 2, and a circular hole is formed in the end of the mounting block 21. The end of the fixing member 4 passes through the circular hole and is screw-connected with the mounting portion 11.

[0036] It is worth mentioning that the fixing member 4 is a screw. The mounting block 21 is fixedly connected with the stainless steel mesh, so that a firm connection relationship between the mounting block 21 and the stone plate 2 body can be ensured. The end of the mounting block 21 is fixedly connected with the mounting portion 11, so that the stability of the stone plate 2 during installation can be improved, and the security hidden danger caused by insecure installation is reduced.

[0037] Moreover, the mounting block 21 is embedded in the toughening layer 23, so that the damage and destruction of the surface of the stone plate 2 caused by the hole opening and punching operation in the traditional installation mode of the stone plate 2 can be effectively avoided, and the wall decoration effect is poor.

[0038] The support elastic member 3 is located between the two adjacent mounting portions 11, and the support elastic member 3 comprises a connecting portion 31 and an arc-shaped portion 32. The two ends of the arc-shaped portion 32 are fixedly provided with the connecting portion 31. The connecting portion 31 is fixedly connected with the side wall of the batten 1. The arc-shaped portion 32 is recessed away from the batten 1. The arc-shaped portion 32 abuts against the side of the stone plate 2 close to the batten 1.

[0039] The arc-shaped portion 32 is recessed away from the batten 1, so that the arc-shaped portion 32 can support the stone plate 2. When the stone plate 2 is impacted by external force, the arc-shaped portion 32 can absorb and disperse the impact force from the stone plate 2, and then transmit the external force to the batten 1 through the connecting portion 31, thereby playing an effective buffering effect, avoiding the direct collision between the stone plate 2 and the batten 1, protecting the stone plate 2 from being damaged, and prolonging the service life.

[0040] Under the action of external factors such as wind and temperature change, the stone plate 2 and the mounting portion 11 may vibrate slightly. At this time, the arc-shaped portion 32 can convert the vibration energy into its own deformation energy due to its good elasticity, and quickly restore its original shape after the vibration stops, thereby reducing the influence of vibration on the structure of the stone plate 2 and the batten 1, and ensuring the stability and safety of the overall structure.

[0041] A plurality of support elastic members 3 are arranged between the two adjacent mounting portions 11, and the two adjacent support elastic members 3 are connected in sequence.

[0042] The continuous arrangement of the plurality of support elastic members 3 enables the side wall of the stone plate 2 to be subjected to a plurality of support forces. The plurality of support elastic members 3 collectively disperse the stress and deformation between the stone plate 2 and the mounting portion 11, reduce damage caused by excessive local stress, and thereby enhance the stability and reliability of the entire installation structure.

[0043] The support elastic member 3 and the mounting block 21 are both made of stainless steel material. The thickness of the support elastic member 3 is 2-5 cm, and the thickness of the mounting block 21 is 2-5 cm.

[0044] Stainless steel has the advantages of high strength, corrosion resistance and wear resistance. Using stainless steel as the material for the supporting elastic element 3 and the mounting block 21 can ensure that they can maintain stable performance under high load and harsh environment and are not easily deformed or damaged.

[0045] Both the support elastic element 3 and the mounting block 21 are set to a thickness range of 2-5cm, which ensures that the support elastic element 3 and the mounting block 21 have sufficient structural strength, while avoiding material waste and weight increase caused by excessive thickness.

[0046] The thickness of the stone slab 2 is 8-15cm.

[0047] With a thickness ranging from 8 to 15 cm, Slab 2 offers better resistance to external forces, such as wind and thermal stress caused by temperature changes, thereby reducing safety risks associated with deformation or breakage. This enhanced structural stability not only ensures the safety of Slab 2 itself but also extends the service life of the entire decorative system.

[0048] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without any inventive effort, and these embodiments will all fall within the scope of protection of this utility model.

Claims

1. An installation structure for a high-toughness, easy-to-install artificial stone slab, characterized in that, It includes a keel, a stone slab, and supporting elastic elements. The sidewalls of the keel have multiple mounting parts arranged vertically, and the length direction of the multiple mounting parts is horizontal. The top and sidewalls of the stone slab are provided with multiple mounting blocks, and the mounting blocks are fixedly connected to the mounting parts by fasteners. The supporting elastic element is located between the keel and the stone slab, and the supporting elastic element is used to support the stone slab.

2. The installation structure for a high-toughness, easy-to-install artificial stone slab according to claim 1, characterized in that, The stone slab comprises, from bottom to top, a bottom layer, a toughening layer, and a top layer. The toughening layer is a mixture of stainless steel mesh and mineral fibers.

3. The installation structure for a high-toughness, easy-to-install artificial stone slab according to claim 2, characterized in that, The first end of the mounting block is embedded in the toughening layer, and the mounting block is fixedly connected to the stainless steel mesh. The end of the mounting block extends out of the stone slab, and a round hole is opened at the end of the mounting block. The end of the fastener passes through the round hole and is threadedly connected to the mounting part.

4. The installation structure for a high-toughness, easy-to-install artificial stone slab according to claim 1, characterized in that, The supporting elastic element is located between two adjacent mounting parts. The supporting elastic element includes a connecting part and an arc-shaped part. The connecting part is fixedly installed at both ends of the arc-shaped part. The connecting part is fixedly connected to the side wall of the keel. The arc-shaped part is recessed to the side away from the keel. The arc-shaped part abuts against the side of the stone slab near the keel.

5. The installation structure for a high-toughness, easy-to-install artificial stone slab according to claim 4, characterized in that, Multiple supporting elastic elements are provided between two adjacent mounting parts, and the first and last parts of two adjacent supporting elastic elements are connected.

6. The installation structure for a high-toughness, easy-to-install artificial stone slab according to claim 1, characterized in that, Both the supporting elastic element and the mounting block are made of stainless steel. The thickness of the supporting elastic element is 2-5cm, and the thickness of the mounting block is 2-5cm.

7. The installation structure for a high-toughness, easy-to-install artificial stone slab according to claim 1, characterized in that, The thickness of the stone slab is 8-15cm.